Blowing cleaning device of multi-tube dust remover

By using a multi-tube dust collector with a jet cleaning device, high-pressure gas controlled by a PLC is used to automatically remove dust from the cyclone separator, solving the problem of low efficiency in traditional multi-tube dust collectors and achieving automated dust removal and convenient maintenance.

CN224207616UActive Publication Date: 2026-05-08LIAONING NORTH GANGDU METALLURGICAL ENG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LIAONING NORTH GANGDU METALLURGICAL ENG TECH CO LTD
Filing Date
2025-05-23
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

In traditional multi-tube dust collectors, a large amount of dust tends to accumulate inside the cyclone and cone during long-term operation, leading to a decrease in dust removal efficiency. Furthermore, the dust removal method is complex and inefficient.

Method used

It adopts a multi-tube dust collector jet cleaning device, which uses a PLC-controlled compressor system to provide high-pressure gas to automatically remove dust from inside the cyclone. It is also equipped with a sealing plate and a paddle structure for easy maintenance.

Benefits of technology

It enables self-mechanical dust removal of cyclones, reduces manual intervention, improves dust removal efficiency and equipment stability, and reduces maintenance difficulty and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial dust and smoke dust removers, and discloses a blowing cleaning device of a multi-tube dust remover, which comprises a dust remover shell, a PLC (programmable logic controller) control group plate, a smoke inlet pipe orifice, an exhaust port and a support frame, a cleaning mechanism is arranged on the dust remover shell, an auxiliary mechanism is arranged on the cleaning mechanism, the cleaning mechanism comprises a compressor main body, and the compressor main body is connected with the PLC control group plate. The compressor body is fixedly connected to the outer wall of the bottom of the supporting frame, the output end of the compressor body is fixedly connected with an air storage tank body, the outer wall of the top of the air storage tank body is fixedly connected with a through pipe, the top end of the through pipe is fixedly connected with a hollow branch pipe, and the outer wall of the right side of the hollow branch pipe is fixedly connected with a transverse pipe. According to the cyclone dust removal device, dust removal is carried out on the cyclone main body in a self-mechanical mode, the manual cleaning time is shortened, meanwhile, unfiltered dust can be prevented from flying out of the exhaust port, the cleanliness of exhausted gas is guaranteed, and then the efficiency of the whole dust removal process and the stability of equipment are improved.
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Description

Technical Field

[0001] This utility model relates to the field of industrial dust and smoke collectors, and in particular to a jet cleaning device for multi-tube dust collectors. Background Technology

[0002] Dust-laden fumes generated during industrial production processes can cause serious harm to the environment and human health, thus requiring purification treatment. Common methods include gravity settling chambers, inertial dust collectors, and cyclone dust collectors. Gravity settling chambers allow dust-laden fumes to flow slowly in a large space, causing the dust to settle to the bottom under gravity. Inertial dust collectors utilize the fact that when the airflow direction suddenly changes, the dust continues to move forward due to inertia and separates from the airflow. Cyclone dust collectors use the centrifugal force of the dust-laden fumes in the rotating airflow to throw the dust against the wall of the chamber and cause it to fall.

[0003] A cyclone separator is typically an inverted conical container, consisting of an inlet pipe, an outlet pipe, a cone, and a cylinder. The inlet pipe is usually connected tangentially to the cylinder, and the outlet pipe is located at the top center of the cyclone separator. The cone is the main body of the cyclone separator, with a dust discharge port at the bottom. Dust-laden flue gas enters the cyclone separator tangentially from the inlet pipe at a certain speed and rotates inside, forming a double swirling motion with the outer layer downward and the inner layer upward. Under the action of centrifugal force, dust particles are thrown against the outer wall of the cyclone separator and fall down the wall to the dust discharge port for discharge, while the purified gas moves upward from the inner layer and is discharged through the outlet pipe.

[0004] The traditional multi-tube dust collector jet cleaning device has the following drawbacks: during long-term operation, a large amount of dust easily accumulates in the cyclone and cone of the traditional multi-tube dust collector, resulting in a decrease in dust removal efficiency. In addition, the dust removal method often requires manual intervention, which is complicated and inefficient. Therefore, the multi-tube dust collector jet cleaning device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a multi-tube dust collector jet cleaning device, which aims to improve the problem that in the long-term operation of traditional multi-tube dust collectors, a large amount of dust easily accumulates in the cyclone and cone, leading to a decrease in dust removal efficiency.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a multi-tube dust collector jet cleaning device, including a dust collector housing, a PLC control board, a smoke inlet, an exhaust outlet, and a support frame. A cleaning mechanism is provided on the dust collector housing, and an auxiliary mechanism is provided on the cleaning mechanism. The cleaning mechanism includes a compressor body, which is fixedly connected to the bottom outer wall of the support frame. A gas storage tank body is fixedly connected to the output end of the compressor body. A through pipe is fixedly connected to the top outer wall of the gas storage tank body. A hollow branch pipe is fixedly connected to the top of the through pipe. A horizontal pipe is fixedly connected to the right outer wall of the hollow branch pipe. An installation pipe is fixedly connected to the front outer wall of the horizontal pipe. A cyclone separator body is fixedly connected to the side outer wall of the installation pipe. A conical ash discharge port is fixedly connected to the bottom outer wall of the dust collector housing, and a filter screen is snapped onto the top inner wall of the dust collector housing.

[0007] As a further description of the above technical solution: the auxiliary mechanism includes a mounting groove, which is formed on the top inner wall of the dust collector housing. A sealing plate is snapped into the top inner wall of the mounting groove. A lever is slidably connected to the top inner wall of the sealing plate. A retaining plate is fixedly connected to the rear outer wall of the lever. A compression spring is fixedly connected to the front outer wall of the lever.

[0008] As a further description of the above technical solution: there are several horizontal tubes, and the several horizontal tubes are respectively fixedly connected to the outer right side wall of the hollow branch tube.

[0009] As a further description of the above technical solution: a support rod is fixedly connected to the right end of the horizontal tube, and the support rod is fixedly connected to the front and rear outer walls of the dust collector housing.

[0010] As a further description of the above technical solution: the hollow branch pipe is connected to the installation pipe, the installation pipe is connected to the interior of the cyclone sub-body, and the filter screen is connected to the exhaust port.

[0011] As a further description of the above technical solution: the bottom outer wall of the sealing plate is in contact with the top outer wall of the filter screen plate, and the mounting groove penetrates the top inner wall of the dust collector housing.

[0012] As a further description of the above technical solution: frosted pads are fixedly connected to the outer walls of the front and rear sides of the paddle, and the end of the compression spring away from the paddle is fixedly connected to the inner wall of one side of the sealing plate.

[0013] As a further description of the above technical solution: the PLC control board is fixedly connected to the front outer wall of the dust collector housing, the flue gas inlet is fixedly connected to the left outer wall of the dust collector housing, the exhaust port is fixedly connected to the right outer wall of the dust collector housing, and support frames are fixedly connected to both the left and right outer walls of the dust collector housing.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the main body of the cyclone is cleaned by a self-mechanical method, which reduces the time for manual cleaning and prevents unfiltered dust from flying out of the exhaust port, ensuring the cleanliness of the exhaust gas, thereby improving the efficiency of the entire dust removal process and the stability of the equipment.

[0016] 2. In this utility model, by setting up structures such as sealing plates and paddles, the multiple cyclone sub-bodies and other internal components need to be inspected, maintained or replaced regularly, which facilitates maintenance, reduces the time and labor costs required for maintenance, and lowers the difficulty of maintenance. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall front view of the multi-tube dust collector jet cleaning device proposed in this utility model;

[0018] Figure 2 This is a cross-sectional schematic diagram of the multi-tube dust collector jet cleaning device proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the cleaning mechanism of the multi-tube dust collector jet cleaning device proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the auxiliary mechanism of the multi-tube dust collector jet cleaning device proposed in this utility model.

[0021] Legend:

[0022] 1. Dust collector housing; 2. PLC control board; 3. Smoke inlet; 4. Exhaust outlet; 5. Support frame; 6. Cleaning mechanism; 61. Compressor body; 62. Air tank body; 63. Through pipe; 64. Hollow branch pipe; 65. Horizontal pipe; 66. Mounting pipe; 67. Cyclone sub-body; 68. Conical ash discharge port; 69. Filter screen; 7. Auxiliary mechanism; 71. Mounting groove; 72. Sealing plate; 73. Paddle; 74. Compression spring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-3This utility model provides an embodiment of a multi-tube dust collector jet cleaning device, including a dust collector housing 1, a PLC control board 2, a smoke inlet 3, an exhaust outlet 4, and a support frame 5. A cleaning mechanism 6 is provided on the dust collector housing 1, and an auxiliary mechanism 7 is provided on the cleaning mechanism 6. The cleaning mechanism 6 includes a compressor body 61, which is fixedly connected to the bottom outer wall of the support frame 5. An air storage tank body 62 is fixedly connected to the output end of the compressor body 61. By cooperating with the air storage tank body 62, high-pressure gas is provided to blow away the accumulated dust inside the cyclone sub-body 67 and store the gas. A through pipe 63 is fixedly connected to the top outer wall of the tank body 62. A hollow branch pipe 64 is fixedly connected to the top of the through pipe 63. A horizontal pipe 65 is fixedly connected to the right outer wall of the hollow branch pipe 64. An installation pipe 66 is fixedly connected to the front outer wall of the horizontal pipe 65. A cyclone body 67 is fixedly connected to the side outer wall of the installation pipe 66. Multiple cyclones are arranged inside the equipment to separate dust from the flue gas. A conical ash discharge port 68 is fixedly connected to the bottom outer wall of the dust collector shell 1. The conical ash discharge port 68 is located below the cyclones to collect the separated dust. A filter screen plate 69 is snapped onto the top inner wall of the dust collector shell 1.

[0025] Reference Figures 2-4 There are several horizontal pipes 65, which are fixedly connected to the outer right side of the hollow branch pipe 64. A support rod is fixedly connected to the right end of each horizontal pipe 65, and the support rod is fixedly connected to the outer front and rear sides of the dust collector housing 1. The hollow branch pipe 64 is connected to the mounting pipe 66, and an adjustable nozzle assembly is fixedly connected to the front end of the mounting pipe 66: 316L stainless steel nozzles with a logarithmic spiral distribution, a spray angle α = 15° ± 2°, and a dual-stage air path design: main air path pressure 0.6-0.8 MPa, and blowing air path pressure 0.4-0.6 MPa, asymmetrical. Pulse cleaning: 0.1s-level program control to avoid cyclone flow field disturbance. The mounting pipe 66 is connected to the inside of the cyclone body 67. The filter screen 69 is connected to the exhaust port 4. The PLC control board 2 is fixedly connected to the front outer wall of the dust collector housing 1 to control the working status of the blowing device and ensure the automation and accuracy of the cleaning process. The smoke inlet 3 is fixedly connected to the left outer wall of the dust collector housing 1, and the exhaust port 4 is fixedly connected to the right outer wall of the dust collector housing 1. Support frames 5 are fixedly connected to both the left and right outer walls of the dust collector housing 1.

[0026] Reference Figures 3-4The auxiliary mechanism 7 includes a mounting groove 71, which is located on the top inner wall of the dust collector housing 1. A sealing plate 72 is snapped onto the top inner wall of the mounting groove 71 to seal the mounting groove 71. A lever 73 is slidably connected to the top inner wall of the sealing plate 72. A retaining plate is fixedly connected to the rear outer wall of the lever 73. A compression spring 74 is fixedly connected to the front outer wall of the lever 73 to generate a continuous pushing force on the lever 73. The bottom outer wall of the sealing plate 72 is in contact with the top outer wall of the filter screen plate 69. The mounting groove 71 penetrates the top inner wall of the dust collector housing 1. Frosted pads are fixedly connected to the front and rear outer walls of the lever 73 to increase the friction between the lever 73 and the operator's hand, making operation easier. The end of the compression spring 74 away from the lever 73 is fixedly connected to the inner wall of one side of the sealing plate 72. The retaining plate is snapped onto the rear inner wall of the dust collector housing 1.

[0027] Working principle: During long-term dust removal operation, dust accumulates at the inlet of the cyclone sub-body 67. When the compressor body 61 is turned on, air is injected into the air tank body 62. The gas then enters the hollow branch pipe 64 through the through pipe 63. The gas then flows into multiple horizontal pipes 65. The gas in the multiple horizontal pipes 65 is ejected through multiple mounting pipes 66, which sprays away the dust at the inlet of the cyclone sub-body 67. The floating dust is then absorbed by the cyclone sub-body 67 and discharged below the conical ash discharge port 68. The filter screen 69 prevents unfiltered dust from flying out of the exhaust port 4. Since multiple cyclone sub-body 67s are in operation, they need to be inspected, maintained, or replaced regularly. By pulling the lever 73, the clamping plate moves and separates from the inner wall of the dust collector housing 1. Then, the sealing plate 72 is lifted and separated from the mounting groove 71, making it easier for personnel to maintain the internal cyclone sub-assemblies and filter screen 69.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-tube dust collector jet cleaning device, comprising a dust collector housing (1), a PLC control board (2), a smoke inlet (3), an exhaust outlet (4), and a support frame (5), characterized in that: The dust collector housing (1) is provided with a cleaning mechanism (6), and the cleaning mechanism (6) is provided with an auxiliary mechanism (7); The cleaning mechanism (6) includes a compressor body (61), which is fixedly connected to the bottom outer wall of the support frame (5). The output end of the compressor body (61) is fixedly connected to a gas storage tank body (62). The top outer wall of the gas storage tank body (62) is fixedly connected to a through pipe (63). The top end of the through pipe (63) is fixedly connected to a hollow branch pipe (64). The right outer wall of the hollow branch pipe (64) is fixedly connected to a horizontal pipe (65). The front outer wall of the horizontal pipe (65) is fixedly connected to an installation pipe (66). The side outer wall of the installation pipe (66) is fixedly connected to a cyclone sub-body (67). The bottom outer wall of the dust collector housing (1) is fixedly connected to a conical ash discharge port (68). The top inner wall of the dust collector housing (1) is fitted with a filter screen plate (69).

2. The multi-tube dust collector jet cleaning device according to claim 1, characterized in that: The auxiliary mechanism (7) includes a mounting groove (71), which is opened on the top inner wall of the dust collector housing (1). A sealing plate (72) is snapped onto the top inner wall of the mounting groove (71). A lever (73) is slidably connected to the top inner wall of the sealing plate (72). A retaining plate is fixedly connected to the rear outer wall of the lever (73). A compression spring (74) is fixedly connected to the front outer wall of the lever (73).

3. The multi-tube dust collector jet cleaning device according to claim 1, characterized in that: There are several horizontal tubes (65), and several horizontal tubes (65) are respectively fixedly connected to the outer right side wall of the hollow branch tube (64).

4. The multi-tube dust collector jet cleaning device according to claim 1, characterized in that: A support rod is fixedly connected to the right end of the horizontal tube (65), and the support rod is fixedly connected to the front and rear outer walls of the dust collector housing (1).

5. The multi-tube dust collector jet cleaning device according to claim 1, characterized in that: The hollow branch pipe (64) is connected to the mounting pipe (66), the mounting pipe (66) is connected to the interior of the cyclone sub-body (67), and the filter screen (69) is connected to the exhaust port (4).

6. The multi-tube dust collector jet cleaning device according to claim 2, characterized in that: The bottom outer wall of the sealing plate (72) is in contact with the top outer wall of the filter screen plate (69), and the mounting groove (71) penetrates the top inner wall of the dust collector housing (1).

7. The multi-tube dust collector jet cleaning device according to claim 2, characterized in that: The front and rear outer walls of the paddle (73) are fixedly connected with frosted pads, and the end of the compression spring (74) away from the paddle (73) is fixedly connected to the inner wall of one side of the sealing plate (72).

8. The multi-tube dust collector jet cleaning device according to claim 1, characterized in that: The PLC control board (2) is fixedly connected to the front outer wall of the dust collector housing (1), the smoke inlet (3) is fixedly connected to the left outer wall of the dust collector housing (1), the exhaust port (4) is fixedly connected to the right outer wall of the dust collector housing (1), and the support frame (5) is fixedly connected to both the left and right outer walls of the dust collector housing (1).