Dust removal device for tea production workshop

Abstract

The utility model relates to the technical field of tea processing equipment, and particularly discloses a dust removal device for a tea production workshop, which comprises a dust removal bin, a negative pressure device arranged at the upper end of the dust removal bin, a telescopic rod fixedly connected to the lower end of the dust removal bin, and an air suction hood fixedly connected to the output shaft end of the telescopic rod. The upper end of the air suction cover is fixedly connected with the rear end of the dust removal bin through a corrugated pipe, a filtering mechanism is arranged in the dust removal bin and used for filtering air, the filtering mechanism comprises guide rollers and a filtering belt, the guide rollers are rotationally connected in the dust removal bin, and the four groups of guide rollers are evenly distributed at the four corners of the dust removal bin; two sets of cleaning rollers are rotationally connected into the dust removal bin. The functions of continuous filtering and cleaning are achieved through the filtering belt and the guide roller in the filtering mechanism, the filtering belt is driven by the guide roller to move circularly, dust in gas can be filtered continuously, and the problem that a traditional filter cartridge is blocked due to long-term use is solved.

Description

Technical Field

[0001] This utility model belongs to the technical field of tea processing equipment, specifically relating to a dust removal device for tea production workshops. Background Technology

[0002] Tea leaves refer to the leaves and buds of the tea plant, typically used for brewing tea. After the leaves undergo withering, fermentation, fixation, rolling, and drying, the resulting tea is called primary processed tea. During tea processing, the fine hairs on the surface of the tea leaves fall off and disperse; if these hairs get mixed in, they will lower the quality of the tea. At the same time, a large amount of dust is generated in the processing workshop, so dust removal equipment is needed during processing.

[0003] A dust removal system for a tea production workshop, as shown in announcement number CN219292343U, includes a mounting plate and a dust collection chamber fixed to the upper surface of the mounting plate. Pneumatic push rods are mounted on both sides of the mounting plate, and a suction hood is fixed to the lower telescopic end of each pneumatic push rod. A spring tube is installed between the suction hood and the dust collection chamber, and a protective cover is fixed to the upper end of the spring tube. A liquid pump is fixed to the bottom of the inner cavity of the dust collection chamber, and a horizontal pipe is horizontally fixed to the upper end of the inner cavity of the dust collection chamber. In this device, although the secondary filtration through spraying and the filter cartridge can effectively filter dust from the gas and prevent air pollution, and the drive motor can drive a cleaning brush to scrape the surface of the filter cartridge to clean the accumulated dust, effectively preventing dust from clogging the filter cartridge, during use, the water vapor generated by the spraying combines with dust and adheres to the outer wall of the filter cartridge. Long-term use can lead to filter cartridge clogging, thus affecting the filtration effect. Utility Model Content

[0004] The purpose of this utility model is to provide a dust removal device for tea production workshops, so as to solve the problem in the prior art that the use of filter cartridges causes water vapor and dust to combine and adhere to the outer wall of the filter cartridge, thereby affecting the filtration effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A dust removal device for a tea production workshop includes a dust removal chamber, a negative pressure device at the upper end of the dust removal chamber, a telescopic rod fixedly connected to the lower end of the dust removal chamber, an air suction hood fixedly connected to the output shaft end of the telescopic rod, the upper end of the air suction hood being fixedly connected to the rear end of the dust removal chamber via a corrugated pipe, and a filtration mechanism being provided inside the dust removal chamber for filtering the gas.

[0007] Preferably, the filtration mechanism includes guide rollers and filter belts, and the dust collection chamber is rotatably connected to the guide rollers. The guide rollers are arranged in four sets and are evenly distributed at the four corners of the dust collection chamber.

[0008] Preferably, a cleaning roller is rotatably connected inside the dust removal chamber, and two sets of the cleaning roller are provided, located on the upper and lower sides of the filter belt at the lower end of the dust removal chamber.

[0009] Preferably, a spray pipe is fixedly connected to the left end of the dust removal chamber, and the spray pipe is located on both sides of the filter belt on the left side of the dust removal chamber. An extrusion roller is rotatably connected inside the dust removal chamber. Two sets of extrusion rollers are provided and located on both sides of the filter belt on the left side of the dust removal chamber. A drain pipe is fixedly connected to the lower end of the dust removal chamber.

[0010] Preferably, a motor is fixedly connected to the front end of the dust removal chamber, the output shaft of the motor is fixedly connected to the front end of the cleaning roller, two sets of cleaning rollers are fixedly connected to the rear ends of the two sets of cleaning rollers, the two sets of second gears mesh with each other, and a first gear is fixedly connected to the rear end of the guide rollers that are close to each other, the first gear meshes with the second gear.

[0011] Preferably, the front ends of the guide rollers close to the cleaning rollers are connected to the front ends of the extrusion rollers via a second synchronous belt assembly, and the rear ends of the two sets of extrusion rollers are fixedly connected to a third gear, which meshes with each other. The front ends of the extrusion rollers and the front ends of the guide rollers above the left side of the dust removal chamber are meshed with each other via a first synchronous belt assembly.

[0012] Preferably, the upper part of the dust removal chamber is fixedly connected to a limiting plate, and two sets of the limiting plates are provided on the front and rear sides of the filter belt. The limiting plates are arranged in an "L" shape and are symmetrical to each other.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model achieves continuous filtration and cleaning functions by using a filter belt and a guide roller in combination. The filter belt circulates under the drive of the guide roller, which can continuously filter dust in the gas and avoid the problem of clogging caused by long-term use of traditional filter cartridges.

[0015] 2. This utility model further improves the filtration effect by combining the spray pipe and the squeeze roller. The spray pipe sprays and cleans the filter belt, washing away the dust attached to the filter belt, while the squeeze roller squeezes the filter belt to remove excess water and residual dust, ensuring the cleanliness and air permeability of the filter belt. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall front view sectional planar structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the overall rear view structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the left-side cross-sectional structure of the dust removal chamber of this utility model.

[0020] In the diagram: 1. Dust collection chamber; 11. Drain pipe; 2. Negative pressure device; 3. Telescopic rod; 4. Suction hood; 5. Corrugated pipe; 6. Filtering mechanism; 61. Guide roller; 611. First gear; 62. Filter belt; 63. Cleaning roller; 631. Second gear; 64. Spray pipe; 65. Squeeze roller; 651. Third gear; 7. First synchronous belt assembly; 8. Second synchronous belt assembly; 9. Limiting plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Referring to Figures *-*, this utility model provides a dust removal device for a tea production workshop, including a dust removal chamber 1. A negative pressure device 2 is installed at the upper end of the dust removal chamber 1, and a telescopic rod 3 is fixedly connected to the lower end of the dust removal chamber 1. An air suction hood 4 is fixedly connected to the output shaft end of the telescopic rod 3. The upper end of the air suction hood 4 is fixedly connected to the rear end of the dust removal chamber 1 through a corrugated pipe 5. A filter mechanism 6 is installed inside the dust removal chamber 1. The filter mechanism 6 is used to filter the gas. During operation, the filter belt 62 and guide roller 61 in the filter mechanism 6 realize the functions of continuous filtration and cleaning. The filter belt 62 circulates under the drive of the guide roller 61, which can continuously filter the dust in the gas and avoid the problem of clogging of traditional filter cartridges due to long-term use.

[0023] In a further embodiment, refer to Figure 2 The filtration mechanism 6 includes guide rollers 61 and filter belts 62. Guide rollers 61 are rotatably connected inside the dust collection chamber 1. Four sets of guide rollers 61 are evenly distributed at the four corners of the dust collection chamber 1. Cleaning rollers 63 are rotatably connected inside the dust collection chamber 1. Two sets of cleaning rollers 63 are located on the upper and lower sides of the filter belt 62 at the lower end of the dust collection chamber 1. Spray pipes 64 are fixedly connected to the left end of the dust collection chamber 1. Spray pipes 64 are located on the left and right sides of the filter belt 62 on the left side of the dust collection chamber 1. Squeeze rollers 65 are rotatably connected inside the dust collection chamber 1. Two sets of squeeze rollers 65 are located on the left and right sides of the filter belt 62 on the left side of the dust collection chamber 1. A drain pipe 11 is fixedly connected to the lower end of the dust collection chamber 1.

[0024] In this embodiment, the filter belt 62 circulates under the drive of the guide roller 61, continuously filtering dust in the gas. Cleaning water is injected into the dust removal chamber 1, so that when the filter belt 62 is fed into the cleaning roller 63, the rotation of the cleaning roller 63 can clean the filter belt 62. Then, the filter belt 62 is fed into the spray pipe 64. At this time, the water sprayed through the spray pipe 64 will further remove the adhering substances on the surface of the filter belt 62. Finally, the water in the sprayed and cleaned filter belt 62 is squeezed out to ensure that the filter belt 62 remains dry and avoids affecting the filtration effect due to residual water. When the cleaned filter belt 62 is then put into the filtered gas, the filter belt 62 can be recycled.

[0025] In a further embodiment, refer to Figures 1-3 A motor 66 is fixedly connected to the front end of the dust collection chamber 1. The output shaft of the motor 66 is fixedly connected to the front end of the cleaning roller 63. The rear ends of the two sets of cleaning rollers 63 are fixedly connected to the second gear 631, which mesh with each other. The rear ends of the guide rollers 61 adjacent to the cleaning rollers 63 are fixedly connected to the first gear 611, which meshes with the second gear 631. The front ends of the guide rollers 61 adjacent to the cleaning rollers 63 are connected to the front ends of the extrusion rollers 65 through a second synchronous belt assembly 8. The rear ends of the two sets of extrusion rollers 65 are fixedly connected to the third gear 651, which meshes with each other. The front ends of the extrusion rollers 65 are connected to the front ends of the guide rollers 61 on the upper left side of the dust collection chamber 1 through a first synchronous belt assembly 7.

[0026] In this embodiment, since the first gear 611 and the second gear 631 mesh with each other, after the motor 66 starts, it can simultaneously drive the cleaning roller 63 and the guide roller 61 to rotate. The squeeze roller 65 is rotatably connected to the upper and lower sets of guide rollers 61 on the left side of the dust removal chamber 1 through the first synchronous belt assembly 7 and the second synchronous belt assembly 8, respectively. Thus, the rotation of the guide roller 61 on the left side of the dust removal chamber 1 can simultaneously drive the squeeze roller 65 to rotate. Therefore, the start of the motor 66 can simultaneously provide power for the rotation of the cleaning roller 63, the squeeze roller 65 and the guide roller 61.

[0027] In a further embodiment, refer to Figure 4 The upper part of the dust removal chamber 1 is fixedly connected to a limiting plate 9. The limiting plate 9 is provided in two sets and is located on the front and rear sides of the filter belt 62. The limiting plate 9 is set in an "L" shape and is symmetrical to each other.

[0028] In this embodiment, the limiting plate 9 is L-shaped, with its vertical part closely attached to the edge of the filter belt 62 and its horizontal part located below the filter belt 62; this not only effectively limits the offset of the filter belt 62, but also provides a certain support effect for the filter belt 62.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for a tea production workshop, comprising a dust removal chamber (1), characterized in that, The upper end of the dust removal chamber (1) is equipped with a negative pressure device (2), and the lower end of the dust removal chamber (1) is fixedly connected with a telescopic rod (3). The output shaft end of the telescopic rod (3) is fixedly connected with a suction hood (4). The upper end of the suction hood (4) is fixedly connected to the rear end of the dust removal chamber (1) through a corrugated pipe (5). The dust removal chamber (1) is equipped with a filter mechanism (6), which is used to filter the gas.

2. The dust removal device for a tea production workshop according to claim 1, characterized in that: The filtration mechanism (6) includes a guide roller (61) and a filter belt (62). The dust removal chamber (1) is rotatably connected to the guide roller (61). The guide roller (61) is arranged in four groups and evenly distributed at the four corners of the dust removal chamber (1).

3. A dust removal device for a tea production workshop according to claim 2, characterized in that: The dust removal chamber (1) is rotatably connected to a cleaning roller (63). Two sets of the cleaning roller (63) are provided and are located on the upper and lower sides of the filter belt (62) at the lower end of the dust removal chamber (1).

4. A dust removal device for a tea production workshop according to claim 2, characterized in that: A spray pipe (64) is fixedly connected to the left end of the dust removal chamber (1). The spray pipe (64) is located on the left and right sides of the filter belt (62) on the left side of the dust removal chamber (1). A squeezing roller (65) is rotatably connected inside the dust removal chamber (1). Two sets of squeezing rollers (65) are provided and are located on the left and right sides of the filter belt (62) on the left side of the dust removal chamber (1). A drain pipe (11) is fixedly connected to the lower end of the dust removal chamber (1).

5. A dust removal device for a tea production workshop according to claim 2, characterized in that: A motor (66) is fixedly connected to the front end of the dust removal chamber (1). The output shaft of the motor (66) is fixedly connected to the front end of the cleaning roller (63). A second gear (631) is fixedly connected to the rear end of the two sets of cleaning rollers (63). The two sets of second gears (631) mesh with each other. A first gear (611) is fixedly connected to the rear end of the guide roller (61) that is close to the cleaning roller (63). The first gear (611) meshes with the second gear (631).

6. A dust removal device for a tea production workshop according to claim 3, characterized in that: The front end of the guide roller (61) adjacent to the cleaning roller (63) is connected to the front end of the extrusion roller (65) by a second synchronous belt assembly (8). The rear ends of the two sets of extrusion rollers (65) are fixedly connected to a third gear (651), and the two sets of third gears (651) mesh with each other. The front end of the extrusion roller (65) and the front end of the guide roller (61) above the left side of the dust removal chamber (1) mesh with each other by a first synchronous belt assembly (7).

7. A dust removal device for a tea production workshop according to claim 1, characterized in that: The upper part of the dust removal chamber (1) is fixedly connected to a limiting plate (9). The limiting plate (9) is provided in two sets and is located on the front and rear sides of the filter belt (62). The limiting plate (9) is set in an "L" shape and is symmetrical to each other.

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