High-magnesium waste material melting device capable of inhibiting waste gas

By designing a continuous processing and one-way sealing mechanism, the problems of discontinuous waste gas treatment and uneven addition of reactants in the high-magnesium waste feeder were solved, thereby improving the processing efficiency and stability of the equipment.

CN224207743UActive Publication Date: 2026-05-08GUANGXI TIANCHENG ALUMINUM CO LTD
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Patent Information

Application Number
CN202521009073.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-21
Publication Date
2026-05-08
Estimated Expiration
2035-05-21

AI Technical Summary

Technical Problem

Existing high-magnesium waste chemicalizers lack continuous processing capabilities, and the reaction agent addition guide sealing effect is poor, affecting equipment efficiency and stability.

Method used

The system incorporates a continuous processing mechanism, a one-way sealing mechanism, and a sealing adjustment mechanism, including a first reaction chamber, a second reaction chamber, an inlet pipe, a one-way pipe, a sealing plate, and an adjustment mechanism. These features ensure continuous flow of exhaust gas, one-way sealing, and adjustable sealing force, thereby improving reaction efficiency and system stability.

Benefits of technology

It enables continuous treatment of waste gas, improves treatment efficiency and sealing, ensures uniform addition of reactants, and enhances the adaptability and durability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a high magnesium waste material melting device capable of inhibiting waste gas, which comprises a material melting box, a continuous processing mechanism, a one-way sealing mechanism and a sealing adjusting mechanism, the continuous processing mechanism comprises a first reaction box, a second reaction box, an extending pipe and a gas inlet pipe, the one-way sealing mechanism comprises a one-way pipe, a mounting table, a sliding rod, a matching table, a sealing plate and a guide frame, by arranging the first reaction box, the second reaction box and the communicated stretching-in pipe, waste gas can continuously flow and react in the chemical material box, waste gas retention and treatment interruption are avoided, the waste gas treatment continuity and efficiency are remarkably improved, and the waste gas treatment efficiency is improved. Through cooperation of the one-way pipe, the sealing plate and the matching table, it is ensured that a reactant can only flow in the set direction in the treatment process, waste gas is effectively prevented from flowing reversely or leaking, and therefore the sealing performance and safety of the system are improved.
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Description

Technical Field

[0001] This utility model relates to the field of chemicalizers, and more specifically, it relates to a high-magnesium waste chemicalizer that can suppress waste gas. Background Technology

[0002] In existing technologies, a high-magnesium waste gas chemicalizer that can suppress waste gas can treat waste gas to a certain extent, but it still has many shortcomings, especially in terms of the continuity of the waste gas treatment process, the addition of reactants, and the sealing effect, which affect the overall efficiency and performance of the equipment.

[0003] Waste gas treatment devices tend to adopt continuous treatment methods, which can ensure that the waste gas maintains appropriate flow and treatment during the reaction process, thereby achieving a more efficient treatment effect. Therefore, equipment lacking continuous treatment function cannot effectively improve waste gas treatment efficiency, and there are potential risks to the control of waste gas and the stability of the reaction process.

[0004] In existing technologies, many high-magnesium waste chemical feeders have relatively simple reagent addition systems with poor guiding and sealing measures. This makes the reagent addition process susceptible to external environmental influences, such as the inflow of external air or gas leakage, which reduces the reagent's effectiveness and the stability of waste gas treatment. Furthermore, the reagent addition may not be uniform, leading to incomplete reactions during waste gas treatment and affecting the purification effect. Poor reagent addition guidance often results in low system operating efficiency and even increased unnecessary energy consumption. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the problems existing in the prior art, this utility model provides a high-magnesium waste material feeder that can suppress exhaust gas, thereby solving the technical problems mentioned in the background art, such as the lack of continuous exhaust gas treatment function, poor guiding and sealing effect of reactant addition, and lack of one-way sealing function.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a high-magnesium waste material processing device capable of suppressing exhaust gas, comprising a processing tank, a continuous processing mechanism, a one-way sealing mechanism, and a sealing adjustment mechanism. The continuous processing mechanism includes a first reaction tank, a second reaction tank, an extension pipe, and an air inlet pipe. The first and second reaction tanks are installed inside the processing tank, and the extension pipe is installed on the side of the processing tank. The extension pipe is connected to the side of the first and second reaction tanks, and the first and second reaction tanks are connected through the extension pipe. The one-way sealing mechanism includes a one-way pipe, a mounting platform, a sliding rod, a mating platform 9, a sealing plate, and a guide frame. The mounting platform is installed at one end of the one-way pipe, the sliding rod is slidably installed on the mounting platform, the mating platform 9 is fixedly installed on the inner wall of the one-way pipe, the sealing plate is installed on the sliding rod, and the sealing plate and the mating platform 9 cooperate to provide a one-way sealing. The guide frame is installed on one end face of the sealing plate, and the guide frame is slidably guided to the inner wall of the one-way pipe.

[0009] The present invention is further configured such that the sealing adjustment mechanism includes an adjustment plate, an adjustment sleeve, an adjustment hole, a sealing spring, and a horizontal locking rod. The adjustment sleeve is installed on one end face of the adjustment plate and is slidably installed on the sliding rod. The sealing spring is installed between the adjustment plate and the mounting platform. The sealing spring pulls the sliding rod, causing the sealing plate to press against the mating platform, so that the sealing plate and the mating platform are sealed in one direction. Multiple sets of adjustment holes are provided on the sliding rod. The horizontal locking rod can pass through the adjustment sleeve and different adjustment holes to fix the adjustment sleeve in the desired position and change the preload of the sealing spring.

[0010] The present invention is further configured such that a support tube is installed at the top end of the chemical tank, and the bottom end of the one-way tube is connected to the support tube. The support tube ensures the stability of the one-way tube and avoids deformation or displacement of the one-way tube, thereby ensuring the stable operation of the system.

[0011] The present invention is further configured such that the support tube is through-connected at the top end of the chemical tank, and the bottom ends of the two sets of support tubes extend into the first reaction tank and the second reaction tank.

[0012] The present invention is further configured such that a guide rail is installed on the inner wall of the one-way tube, and the outer end of the guide frame is slidably guided in cooperation with the guide rail. The cooperation between the guide rail and the guide frame makes the movement of the sealing plate more stable during the sliding process, reduces wear, and improves the consistency and durability of the sealing effect.

[0013] The present invention is further configured such that an addition pipe is connected to the side wall of the one-way tube, and external reaction raw materials enter the first reaction chamber and the second reaction chamber through the addition pipe. The addition pipe can introduce necessary reaction raw materials into the first and second reaction chambers.

[0014] The present invention is further configured such that a diffuser head is installed at the bottom end of the insertion pipe to diffuse the exhaust gas entering the insertion pipe from the intake pipe. The diffuser head is used to diffuse the exhaust gas after it enters the insertion pipe, which can effectively disperse the exhaust gas flow.

[0015] The present invention is further configured such that a discharge pipe is installed on the side wall of the second reaction chamber, and one end of the discharge pipe extends out of the chemical tank. The discharge pipe is used to discharge the treated waste gas. It is connected to the second reaction chamber and extends out through one end of the chemical tank, which can ensure that the treated waste gas is discharged smoothly.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a high-magnesium waste material flocculant that can suppress exhaust gas, and has the following beneficial effects:

[0018] This invention features a continuous processing mechanism. By setting up a first reaction chamber, a second reaction chamber, and a connecting insertion pipe, the waste gas can flow and react continuously within the chemical tank, avoiding waste gas stagnation and intermittent processing. This significantly improves the continuity and efficiency of waste gas treatment. At the same time, the diffuser promotes the uniform distribution of waste gas, further optimizing the reaction effect.

[0019] This invention features a one-way sealing mechanism. Through the cooperation of the one-way pipe, sealing plate, and mating platform, it ensures that the reactant can only flow in the set direction during the treatment process, and effectively prevents backflow or leakage of waste gas, thereby improving the sealing and safety of the system, ensuring the controllability of the treatment process and the thorough treatment of pollutants.

[0020] This utility model is equipped with a sealing adjustment mechanism. By adjusting the preload of the sealing spring on the sliding rod, the sealing force can be adjusted. The sealing effect can be flexibly adjusted according to different working conditions, which enhances the adaptability and durability of the equipment, while maintaining a stable and long-lasting sealing state. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the chemical feed hopper in this utility model. Figure 1 ;

[0023] Figure 3 This is a schematic diagram of the internal structure of the chemical feed hopper in this utility model. Figure 2 ;

[0024] Figure 4 This is a schematic diagram of the one-way sealing mechanism and the sealing adjustment mechanism in this utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the one-way sealing mechanism and the sealing adjustment mechanism in this utility model.

[0026] In the diagram: 1. Chemical tank; 2. First reaction tank; 3. Second reaction tank; 4. Inlet pipe; 5. Air inlet pipe; 6. One-way pipe; 7. Mounting platform; 8. Sliding rod; 9. Fitting platform; 10. Sealing plate; 11. Guide frame; 12. Adjusting plate; 13. Adjusting sleeve; 14. Adjusting hole; 15. Sealing spring; 16. Horizontal locking rod; 17. Support pipe; 18. Guide rail; 19. Adding pipe; 20. Diffuser head; 21. Discharge pipe. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5 A high-magnesium waste material processing device for suppressing exhaust gas includes a processing tank 1, a continuous processing mechanism, a one-way sealing mechanism, and a sealing adjustment mechanism. The continuous processing mechanism includes a first reaction tank 2, a second reaction tank 3, an extension pipe 4, and an air inlet pipe 5. The first reaction tank and the second reaction tank 3 are installed inside the processing tank 1. The extension pipe 4 is installed on the side of the processing tank 1 and is connected to the side of the first reaction tank 2 and the second reaction tank 3. The first reaction tank 2 and the second reaction tank 3 are connected through the extension pipe 4. The one-way sealing mechanism includes a one-way pipe 6, a mounting platform 7, a sliding rod 8, a mating platform 9, a sealing plate 10, and a guide frame 11. The mounting platform 7 is installed at one end of the one-way pipe 6. The sliding rod 8 is slidably installed on the mounting platform 7. The mating platform is fixedly installed on the inner wall of the one-way pipe 6. The sealing plate 10 is installed on the sliding rod 8 and is configured to provide one-way sealing in cooperation with the mating platform. The guide frame 11 is installed on one end face of the sealing plate 10 and is configured to slide and guide in cooperation with the inner wall of the one-way pipe 6.

[0031] In this embodiment, high-magnesium waste gas enters the inlet pipe 4 through the inlet pipe 5. The inlet pipe 4 is connected to the side wall of the chemical tank 1, and a diffuser head 20 is installed at its bottom end. The diffuser head 20 diffuses the waste gas, making the gas evenly dispersed before entering the first reaction tank 2 and the second reaction tank 3, thereby improving the reaction efficiency. The inlet pipe 4 is connected to the first reaction tank 2. In the first reaction tank 2, the waste gas comes into contact with the reactant and undergoes a first reaction, removing some harmful components. The first reaction tank 2 and the second reaction tank 3 are connected by the inlet pipe 4. In the second reaction tank 3, the waste gas undergoes further reaction treatment and further purification. The side wall of the second reaction tank 3... The discharge pipe 21 is connected, with one end extending out of the chemical tank 1, guiding the waste gas to the subsequent treatment or emission system. Under normal conditions, the sealing plate 10 fits against the mating platform to form a one-way seal. The sealing spring 15 pulls the sliding rod 8, causing the sealing plate 10 to press tightly against the mating platform, forming a one-way seal to prevent waste gas from flowing back or leaking. When reactant is needed, it enters the one-way pipe 6 through the addition pipe 19, opening the sealing plate 10 to allow the reactant to enter the first reaction tank 2 and the second reaction tank 3. The sliding of the sliding rod 8 is guided by the guide rail 18 and the guide frame 11, ensuring that the sealing plate 10 moves smoothly and avoiding deviation or jamming.

[0032] The sealing adjustment mechanism includes an adjustment plate 12, an adjustment sleeve 13, an adjustment hole 14, a sealing spring 15, and a horizontal locking rod 16. The adjustment sleeve 13 is installed on one end face of the adjustment plate 12 and is slidably installed on the sliding rod 8. The sealing spring 15 is installed between the adjustment plate 12 and the mounting platform 7. The sealing spring 15 pulls the sliding rod 8, causing the sealing plate 10 to press against the mating platform, so that the sealing plate 10 and the mating platform are sealed in one direction. Multiple sets of adjustment holes 14 are provided on the sliding rod 8. The horizontal locking rod 16 can pass through the adjustment sleeve 13 and different adjustment holes 14 to fix the adjustment sleeve 13 in the desired position and change the preload of the sealing spring 15.

[0033] When the sealing adjustment mechanism is in operation, multiple sets of adjustment holes 14 are set on the sliding rod 8. The adjustment sleeve 13 can move along the sliding rod 8 to different hole positions. The horizontal locking rod 16 passes through the adjustment sleeve 13 and the corresponding adjustment hole 14 to fix the adjustment sleeve 13 in the corresponding position. The magnitude of the preload of the adjustment spring affects the opening conditions of the sealing plate 10. By adjusting the preload, the exhaust gas flow and pressure under different working conditions can be adapted to ensure that the one-way seal can effectively prevent leakage without hindering the normal addition of the reactant.

[0034] Please see Figures 1-5As a supplementary embodiment of a high-magnesium waste material processing device that can suppress exhaust gas, in addition to the continuous processing mechanism, one-way sealing mechanism, and sealing adjustment mechanism: A support pipe 17 is installed at the top end of the processing tank 1, and the bottom end of the one-way pipe 6 is connected to the support pipe 17. The support pipe 17 is through-connected at the top end of the processing tank 1, and the bottom ends of the two sets of support pipes 17 extend into the first reaction tank 2 and the second reaction tank 3. A guide rail 18 is installed on the inner wall of the one-way pipe 6, and the outer end of the guide frame 11 is slidably guided with the guide rail 18. An addition pipe 19 is connected to the side wall of the one-way pipe 6, and the external reaction raw materials enter the first reaction tank 2 and the second reaction tank 3 through the addition pipe 19. A diffuser head 20 is installed at the bottom end of the extension pipe 4 to diffuse the exhaust gas entering the extension pipe 4 from the inlet pipe 5. An outlet pipe 21 is installed on the side wall of the second reaction tank 3, and one end of the outlet pipe 21 extends out of the processing tank 1.

[0035] More specifically, in the first reaction chamber 2, the high-magnesium waste and the reactants begin a preliminary chemical reaction. Simultaneously, a specific gas is injected into the reaction chamber through a one-way pipe 6. This gas is uniformly dispersed into the reaction mixture, promoting the chemical reaction and suppressing the generation of harmful waste gases. The product after complete reaction is discharged from the chemical tank 1 through the discharge pipe 21 on the side wall of the second reaction chamber 3, completing the entire treatment process. The discharge process also employs a sealed design to ensure that waste gases do not escape from the discharge port.

[0036] In summary, during the use or operation of the overall equipment: When the continuous processing mechanism is required, the high-magnesium waste gas enters the insertion pipe 4 through the inlet pipe 5. The insertion pipe 4 is connected to the side wall of the material tank 1, and a diffuser head 20 is installed at the bottom. The diffuser head 20 diffuses the waste gas, making the gas evenly dispersed and entering the first reaction tank 2 and the second reaction tank 3, thereby improving the reaction efficiency. The insertion pipe 4 is connected to the first reaction tank 2. The waste gas comes into contact with the reactant in the first reaction tank 2, and the first reaction occurs, removing some harmful components. The first reaction tank 2 and the second reaction tank 3 are connected through the insertion pipe 4. In the second reaction tank 3, the waste gas undergoes further reaction treatment and further purification. The side wall of the second reaction tank 3 is connected to the discharge pipe 21. One end of the discharge pipe 21 extends out of the material tank 1, guiding the waste gas to the subsequent treatment or emission system.

[0037] When the one-way sealing mechanism is required to operate, under normal conditions, the sealing plate 10 fits against the mating table to form a one-way seal. The sealing spring 15 pulls the sliding rod 8, causing the sealing plate 10 to press tightly against the mating table, thus preventing backflow or leakage of exhaust gas. When reactant is needed, it enters the one-way pipe 6 through the addition pipe 19, opening the sealing plate 10 to allow the reactant to enter the first reaction chamber 2 and the second reaction chamber 3. The sliding of the sliding rod 8 is guided by the guide rail 18 and the guide frame 11, ensuring that the sealing plate 10 moves smoothly and avoiding deviation or jamming.

[0038] When the sealing adjustment mechanism is in operation, multiple sets of adjustment holes 14 are set on the sliding rod 8. The adjustment sleeve 13 can move along the sliding rod 8 to different hole positions. The horizontal locking rod 16 passes through the adjustment sleeve 13 and the corresponding adjustment hole 14 to fix the adjustment sleeve 13 in the corresponding position. The magnitude of the preload of the adjustment spring affects the opening conditions of the sealing plate 10. By adjusting the preload, the exhaust gas flow and pressure under different working conditions can be adapted to ensure that the one-way seal can effectively prevent leakage without hindering the normal addition of the reactant.

[0039] In the first reaction chamber 2, the high-magnesium waste and the reactants begin a preliminary chemical reaction. Simultaneously, a specific gas is injected into the reaction chamber through a one-way pipe 6. This gas is uniformly dispersed into the reaction mixture to promote the chemical reaction and suppress the generation of harmful waste gases. The product after complete reaction is discharged from the chemical tank 1 through the discharge pipe 21 on the side wall of the second reaction chamber 3, completing the entire treatment process. The discharge process also adopts a sealed design to ensure that the waste gas does not escape from the discharge port.

[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-magnesium waste material processing device for suppressing exhaust gas, comprising a processing tank (1), a continuous processing mechanism, a one-way sealing mechanism, and a sealing adjustment mechanism, characterized in that: The continuous processing mechanism includes a first reaction chamber (2), a second reaction chamber (3), an insertion pipe (4), and an air inlet pipe (5). The first reaction chamber and the second reaction chamber (3) are installed inside the chemical tank (1). The insertion pipe (4) is installed on the side of the chemical tank (1). The insertion pipe (4) is connected to the side of the first reaction chamber (2) and the second reaction chamber (3). The first reaction chamber (2) and the second reaction chamber (3) are connected through the insertion pipe (4). The one-way sealing mechanism includes a one-way pipe (6), a mounting platform (7), and a sliding rod. (8) A mounting platform (9), a sealing plate (10), and a guide frame (11). The mounting platform (7) is installed at one end of the one-way tube (6). The sliding rod (8) is slidably installed on the mounting platform (7). The mounting platform (9) is fixedly installed on the inner wall of the one-way tube (6). The sealing plate (10) is installed on the sliding rod (8). The sealing plate (10) and the mounting platform (9) are fitted together for one-way sealing. The guide frame (11) is installed on one end face of the sealing plate (10). The guide frame (11) is fitted together with the inner wall of the one-way tube (6) for sliding guidance.

2. The high-magnesium waste material flocculant for suppressing waste gas according to claim 1, characterized in that: The sealing adjustment mechanism includes an adjustment plate (12), an adjustment sleeve (13), an adjustment hole (14), a sealing spring (15), and a horizontal locking rod (16). The adjustment sleeve (13) is installed on one end face of the adjustment plate (12) and is slidably installed on the sliding rod (8). The sealing spring (15) is installed between the adjustment plate (12) and the mounting platform (7). The sealing spring (15) pulls the sliding rod (8) to press the sealing plate (10) against the mating platform (9) so that the sealing plate (10) and the mating platform (9) are sealed in one direction. Multiple sets of adjustment holes (14) are set on the sliding rod (8). The horizontal locking rod (16) can pass through the adjustment sleeve (13) and different adjustment holes (14) to fix the adjustment sleeve (13) in the desired position and change the preload of the sealing spring (15).

3. The high-magnesium waste material flocculant for suppressing exhaust gas according to claim 1, characterized in that: The top end of the chemical tank (1) is equipped with a support pipe (17), and the bottom end of the one-way pipe (6) is connected to the support pipe (17).

4. The high-magnesium waste material processing device for suppressing exhaust gas according to claim 3, characterized in that: The support tube (17) is connected through the top end of the chemical tank (1), and the bottom ends of the two sets of support tubes (17) extend into the first reaction tank (2) and the second reaction tank (3).

5. A high-magnesium waste material processing device for suppressing waste gas according to claim 1, characterized in that: The inner wall of the one-way tube (6) is provided with a guide rail (18), and the outer end of the guide frame (11) is slidably guided in cooperation with the guide rail (18).

6. The high-magnesium waste material flocculant for suppressing exhaust gas according to claim 1, characterized in that: The side wall of the one-way tube (6) is connected to an addition tube (19), and the external reaction raw materials enter the first reaction box (2) and the second reaction box (3) through the addition tube (19).

7. A high-magnesium waste material processing device for suppressing waste gas according to claim 1, characterized in that: A diffuser head (20) is installed at the bottom end of the insertion pipe (4) to diffuse the exhaust gas entering the insertion pipe (4) from the air inlet pipe (5).

8. A high-magnesium waste material processing device for suppressing waste gas according to claim 1, characterized in that: The second reaction chamber (3) is equipped with a discharge pipe (21) on its side wall, and one end of the discharge pipe (21) extends out of the chemical tank (1).