Powder production raw material crushing device

Abstract

The utility model discloses a powder production raw material crushing device which comprises a machine box and a feeding box, the feeding box is installed on the outer side of a feeding channel in the top of the machine box, a first crushing roller and a second crushing roller are installed in the feeding box side by side, and the output end of the feeding box is communicated with a crushing cavity formed in the machine box through the feeding channel. A machine table is arranged on one side of the machine box, a servo motor is installed on the top of the machine table, the output end of the servo motor is connected with a rotating disc arranged in the center of the smashing cavity through a rotating shaft, and smashing blades are evenly arranged on the edge of the rotating disc. The crushing blades are uniformly arranged on the edge of the rotating disc arranged in the center of the crushing cavity, and the servo motor drives the rotating disc to rotate at a high speed through the rotating shaft, so that the crushing blades efficiently shear and crush materials. And in addition, impact blocks are uniformly mounted on the inner wall of the crushing cavity, so that the impact and crushing effects of the materials in the crushing process are further enhanced, and the crushing fineness and uniformity are improved.

Description

Technical Field

[0001] This utility model relates to the field of pulverizer technology, specifically to a pulverizing device for raw materials used in powder production. Background Technology

[0002] In the production of traditional Chinese medicine (TCM) powders, the pulverization of raw materials is a crucial and fundamental step. TCM powders hold an important position in the TCM industry due to their convenient administration and rapid absorption. However, TCM raw materials are diverse in type and properties, including different parts such as roots, stems, fruits, flowers, and leaves, with significant differences in texture and hardness. This places high demands on the performance of pulverizing equipment.

[0003] Currently, existing Chinese herbal medicine (TCM) raw material pulverizing equipment has several shortcomings. Firstly, many traditional pulverizing devices employ single-roller crushing. Single-roller crushing is inefficient when dealing with complex and diverse TCM raw materials. Because the single-roller crushing method is relatively singular, it is difficult to ensure uniform crushing of raw materials with different textures, easily resulting in uneven particle size in the pulverized TCM powder. This not only affects the quality stability of the TCM powder but may also affect its efficacy in subsequent preparation processes. Furthermore, existing pulverizing devices do not provide sufficient impact and shearing between the material and the pulverizing components during the pulverizing process, leading to poor pulverization results and failing to meet the requirements of modern TCM powder production for high-quality raw materials. Utility Model Content

[0004] The purpose of this invention is to provide a raw material pulverizing device for powder production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a powder production raw material crushing device, comprising a casing and a feeding box. The feeding box is installed on the outside of the feeding channel at the top of the casing. Inside the feeding box, crushing roller one and crushing roller two are installed side by side. One end of crushing roller one and crushing roller two extends to the outside of the feeding box and is equipped with meshing gear one and gear two. The other end of crushing roller one extends to the other side of the feeding box and is equipped with a driven wheel. The output end of the feeding box is connected to the crushing chamber inside the casing through the feeding channel. A machine platform is provided on one side of the casing. A servo motor is installed on the top of the machine platform. The output end of the servo motor is connected to a rotating disk at the center of the crushing chamber through a rotating shaft. Crushing blades are evenly arranged on the edge of the rotating disk. A discharge pipe is installed at the bottom of the casing. A discharge motor is installed at one end of the discharge pipe, and the output end of the discharge motor extends into the discharge pipe and is equipped with a spiral discharge slurry.

[0006] Preferably, the bottom of the casing is provided with a discharge port that communicates with the crushing chamber. The output end of the discharge port is connected to the input end of the discharge pipe through a discharge hopper, and a screening filter screen is also installed on the inner side of the discharge port.

[0007] Preferably, a guide plate is provided at the connection between the feeding channel and the crushing chamber, and the top of the guide plate is inclined downward.

[0008] Preferably, both the chassis and the machine base are equipped with a stable support at the bottom, and a controller is installed on one side of the machine base.

[0009] Preferably, a transmission wheel is provided on the rotating shaft, and a belt is connected between the transmission wheel and the driven wheel, and a protective cover is provided on the outside of the transmission wheel, the driven wheel, and the belt.

[0010] Preferably, a protective cover is installed on the feed box outside the gear one and gear two.

[0011] Preferably, impact blocks are evenly installed on the inner walls of the crushing chamber on both sides of the output end of the feed channel.

[0012] This utility model provides a raw material pulverizing device for powder production, which has the following significant advantages compared with the prior art:

[0013] 1. By installing crushing roller one and crushing roller two side by side inside the feed box, and extending one end of each roller to the outside of the feed box to install meshing gear one and gear two, dual-roller coordinated crushing is achieved, significantly improving crushing efficiency. The gear meshing transmission ensures the synchronous operation of the crushing rollers, avoiding material jamming that may occur during single-roller crushing, thereby improving crushing speed and uniformity.

[0014] 2. The output end of the feed box is connected to the crushing chamber through the feed channel, and a guide plate is set at the connection. The top of the guide plate is designed to be inclined downward, which effectively guides the material smoothly into the crushing chamber, reduces the accumulation and blockage of material during the feeding process, and ensures the smoothness of material conveying.

[0015] 3. The rotating disk at the center of the crushing chamber is evenly equipped with crushing blades along its edge. A servo motor drives the rotating disk to rotate at high speed via a rotating shaft, enabling the crushing blades to efficiently shear and crush the material. In addition, impact blocks are evenly installed on the inner wall of the crushing chamber, further enhancing the impact and crushing effect of the material during the crushing process, and improving the fineness and uniformity of the crushing.

[0016] 4. A screening filter screen is installed inside the discharge port, which can perform preliminary screening before the material is discharged to ensure that the particle size of the discharged material meets the requirements, avoid the mixing of excessively large particles, and improve product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the internal structure of the present invention;

[0018] Figure 2 This is a side view of the structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the meshing structure of gear one and gear two of this utility model;

[0020] Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Chassis; 2. Crushing chamber; 3. Feed channel; 4. Crushing roller one; 5. Crushing roller two; 6. Feed box; 7. Rotary disc; 8. Discharge port; 9. Unloading hopper; 10. Discharge motor; 11. Discharge pipe; 12. Screening filter; 13. Stabilizing support; 14. Spiral discharge slurry; 15. Crushing blade; 16. Machine base; 17. Servo motor; 18. Transmission wheel; 19. Rotating shaft; 20. Protective cover two; 21. Belt; 22. Driven wheel; 23. Gear one; 24. Protective cover one; 25. Gear two; 26. Impact block; 27. Guide plate; 28. Controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figure 1-4 An embodiment of this utility model provides a powder production raw material crushing device, including a machine box 1 and a feeding box 6. The feeding box 6 is installed on the outside of the feeding channel 3 at the top of the machine box 1. Crushing roller 4 and crushing roller 5 are installed side by side inside the feeding box 6. One end of crushing roller 4 and crushing roller 5 extends to the outside of the feeding box 6 and is equipped with meshing gear 1 23 and gear 2 25. A protective cover 24 is installed on the feeding box 6 outside the gear 1 23 and gear 2 25.

[0024] The other end of the crushing roller 4 extends to the other side of the feed box 6 and is equipped with a driven wheel 22.

[0025] The casing 1 is the main structure of the device, made of robust metal to ensure its stability and durability. A feed channel 3 is located on the top of the casing 1, and a feed box 6 is installed on the outside of the feed channel 3. The feed box 6 stores the raw materials to be crushed; its internal structure is rationally designed to ensure smooth entry of the raw materials between crushing roller 4 and crushing roller 5.

[0026] Inside the feed box 6, crushing roller 4 and crushing roller 5 are installed side by side. Both crushing roller 4 and crushing roller 5 are made of high-strength wear-resistant material and have a serrated surface to enhance the crushing effect. One end of both crushing roller 4 and crushing roller 5 extends to the outside of the feed box 6, where meshing gears 23 and 25 are installed. The meshing design of gears 23 and 25 ensures synchronous rotation of the two rollers, thereby achieving uniform crushing of the raw materials.

[0027] A protective cover 24 is installed on the outside of gear 1 23 and gear 2 25 on the feed box 6. The protective cover 24 serves to protect the operator from accidental contact with the high-speed rotating gears.

[0028] The other end of the crushing roller 4 extends to the other side of the feed box 6, where a driven wheel 22 is installed. The driven wheel 22 is connected to a power source via a transmission belt. The power source drives the driven wheel 22 to rotate, which in turn drives the crushing roller 4 and the crushing roller 5 to rotate synchronously via gear 1 23 and gear 2 25.

[0029] The output end of the feed box 6 is connected to the crushing chamber 2 inside the machine box 1 through the feed channel 3. A guide plate 27 is provided at the connection between the feed channel 3 and the crushing chamber 2, and the top of the guide plate 27 is inclined downward so that the material can smoothly enter the crushing chamber 2.

[0030] Impact blocks 26 are evenly installed on the inner walls of the crushing chambers 2 on both sides of the output end of the feed channel 3.

[0031] The impact block 26 is designed to improve the crushing efficiency of materials. It is made of high-hardness wear-resistant material to ensure that it is not easily worn during long-term use.

[0032] The top of the feed hopper 6 has an opening for feeding materials. The bottom of the feed hopper 6 has an output end, which is connected to the feed channel 3.

[0033] The inner wall of the feed box 6 is smooth to reduce the frictional resistance of the material during the feeding process.

[0034] The feeding channel 3 is a cylindrical pipe, one end of which is connected to the output end of the feeding box 6, and the other end is connected to the crushing chamber 2.

[0035] The crushing chamber 2 has a cylindrical structure and is equipped with a high-speed rotating disc 7 and a crushing blade 15 inside.

[0036] Impact blocks 26 are evenly installed on the inner wall of the crushing chamber 2. The installation position of the impact blocks 26 is matched with the rotation trajectory of the crushing blade 15 to ensure that the material can be fully impacted and sheared during the crushing process.

[0037] The impact block 26 is a rectangular block structure made of high-hardness wear-resistant material.

[0038] The impact blocks 26 are fixed to the inner wall of the crushing chamber 2 by bolts, and the installation positions are evenly distributed to ensure that the material can be subjected to force evenly during the crushing process.

[0039] A machine platform 16 is provided on one side of the machine box 1. A servo motor 17 is installed on the top of the machine platform 16. The output end of the servo motor 17 is connected to the rotating disk 7 located in the center of the crushing chamber 2 through a rotating shaft 19. Crushing blades 15 are evenly arranged on the edge of the rotating disk 7.

[0040] A drive wheel 18 is provided on the rotating shaft 19, and a belt 21 is connected between the drive wheel 18 and the driven wheel 22. A protective cover 20 is provided on the outside of the drive wheel 18, the driven wheel 22 and the belt 21.

[0041] A machine platform 16 is fixedly installed on one side of the chassis 1. The machine platform 16 has good shock resistance and load-bearing capacity.

[0042] A servo motor 17 is mounted on the top of the machine base 16. The servo motor 17 is a high-precision, high-torque model to ensure the high-speed and stable operation of the rotating disk 7. The output end of the servo motor 17 is connected to the rotating disk 7 located at the center of the crushing chamber 2 via a rotating shaft 19. The rotating shaft 19 is made of high-strength stainless steel and its surface is precision ground to reduce friction and extend its service life.

[0043] The rotating disk 7 is located at the center of the crushing chamber 2. It is made of wear-resistant alloy steel, possessing high hardness and wear resistance. Crushing blades 15 are evenly distributed along the edge of the rotating disk 7. These blades 15 are made of a special alloy material, with sharp edges, enabling efficient material crushing. The number of crushing blades 15 can be adjusted according to actual needs, typically set to 4 to 8, to ensure uniform force on the material during the crushing process.

[0044] A transmission wheel 18 is mounted on the rotating shaft 19. The transmission wheel 18 is made of cast iron and has a non-slip, wear-resistant coating on its surface. The transmission wheel 18 is connected to the driven wheel 22 by a belt 21 made of high-strength rubber, which has good elasticity and wear resistance. A second protective cover 20 is provided on the outside of the transmission wheel 18, the driven wheel 22, and the belt 21 to protect the transmission components.

[0045] A discharge pipe 11 is installed at the bottom of the casing 1. A discharge motor 10 is installed at one end of the discharge pipe 11, and the output end of the discharge motor 10 extends into the interior of the discharge pipe 11 and is equipped with a spiral discharge slurry 14.

[0046] The bottom of the casing 1 is provided with a discharge port 8 that communicates with the crushing chamber 2. The output end of the discharge port 8 is connected to the input end of the discharge pipe 11 through the unloading hopper 9, and a screening filter screen 12 is also installed on the inner side of the discharge port 8.

[0047] The bottom of the casing 1 is designed with a discharge pipe 11, which is used to discharge the crushed material outside the casing.

[0048] A discharge motor 10 is installed at one end of the discharge pipe 11. The discharge motor 10 is a high-efficiency motor, and its output end extends into the interior of the discharge pipe 11, where a spiral discharge slurry 14 is installed. The function of the spiral discharge slurry 14 is to force the material out of the discharge pipe 11 by rotating, ensuring smooth material flow and avoiding blockage.

[0049] Specifically, the discharge motor 10 is mounted on the bottom of the housing 1 via a fixed bracket. The motor output shaft passes through the wall of the discharge pipe 11 and is connected to the screw discharge slurry 14. The screw blades of the screw discharge slurry 14 are designed with appropriate pitch and diameter to ensure efficient discharge under different material conditions.

[0050] The bottom of the casing 1 is also equipped with a crushing chamber 2, which is used to crush materials. The bottom of the crushing chamber 2 is equipped with a discharge port 8, which is connected to the crushing chamber 2 to ensure that the crushed materials can be discharged smoothly.

[0051] The output end of the discharge port 8 is connected to the input end of the discharge pipe 11 via the discharge hopper 9. The design angle and material selection of the discharge hopper 9 have been optimized to ensure that the material flows smoothly into the discharge pipe 11 under the action of gravity.

[0052] A screening filter 12 is installed inside the discharge port 8. The function of the screening filter 12 is to screen the crushed material to ensure that only the material that meets the particle size requirements can be discharged through the discharge port 8, while the larger particles are intercepted in the crushing chamber 2 for further crushing.

[0053] The screening filter screen 12 is made of high-strength, wear-resistant material, and its pore size is designed according to actual needs. The screening filter screen 12 is installed inside the discharge port 8 for easy replacement and maintenance.

[0054] Both the chassis 1 and the base 16 are equipped with a stabilizing bracket 13 at the bottom, and a controller 28 is installed on one side of the base 16.

[0055] Working principle: The raw materials of traditional Chinese medicine to be crushed are fed into the feed box 6 through the opening at the top. The inner wall of the feed box 6 is smooth, which reduces the frictional resistance of the material during the feeding process. The material is stored in the feed box 6 and waits to enter between crushing roller 4 and crushing roller 5. The servo motor 17 at the top of the machine base 16 is started, and the servo motor 17 drives the rotating shaft 19 to rotate. The transmission wheel 18 on the rotating shaft 19 drives the driven wheel 22 to rotate through the belt 21, thereby driving crushing roller 4 to rotate. Under the action of gear 23 and gear 25, crushing roller 4 and crushing roller 5 rotate relative to each other, realizing the uniform crushing of the raw materials.

[0056] The pre-crushed material enters the crushing chamber 2 inside the machine housing 1 from the output end of the feed box 6 through the feed channel 3. A guide plate 27 is provided at the connection between the feed channel 3 and the crushing chamber 2. The top of the guide plate 27 is inclined downward to facilitate the smooth entry of the material into the crushing chamber 2. The output end of the servo motor 17 drives the rotating disk 7 at the center of the crushing chamber 2 to rotate at high speed through the rotating shaft 19. The rotating disk 7 is located at the center of the crushing chamber 2, and its edge is evenly provided with crushing blades 15. The crushing blades 15 are made of special alloy material with sharp edges, which can efficiently shear and crush the material. Impact blocks 26 are evenly installed on the inner wall of the crushing chamber 2. The installation position of the impact blocks 26 is matched with the rotation trajectory of the crushing blades 15. While the material is being sheared by the crushing blades 15, it will also collide with the impact blocks 26, further enhancing the crushing effect. The impact blocks 26 are rectangular block structures made of high-hardness wear-resistant material. They are fixed to the inner wall of the crushing chamber 2 by bolts. The installation position is evenly distributed to ensure that the material is evenly stressed during the crushing process.

[0057] The thoroughly pulverized material is discharged from the outlet 8 at the bottom of the pulverizing chamber 2. A screening screen 12 is installed inside the outlet 8. The screening screen 12 is made of high-strength, wear-resistant material, and its aperture is designed according to actual needs. It can screen the pulverized material, ensuring that only materials meeting the particle size requirements can be discharged through the outlet 8, while larger particles are intercepted in the pulverizing chamber 2 for further pulverization. Materials meeting the particle size requirements enter the discharge hopper 9 through the outlet 8. The design angle and material selection of the discharge hopper 9 are optimized to ensure that the material flows smoothly into the discharge pipe 11 under gravity. A discharge motor 10 is installed at one end of the discharge pipe 11. The output end of the discharge motor 10 extends into the interior of the discharge pipe 11 and is equipped with a spiral discharge slurry 14. After the discharge motor 10 is started, the spiral discharge slurry 14 rotates, forcibly discharging the material from the discharge pipe 11, ensuring smooth material flow and avoiding blockage.

[0058] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A powder production raw material crushing device, comprising a casing (1) and a feed box (6), characterized in that: A feed box (6) is installed on the outside of the feed channel (3) at the top of the machine housing (1). Inside the feed box (6), crushing roller 1 (4) and crushing roller 2 (5) are installed side by side. One end of crushing roller 1 (4) and crushing roller 2 (5) extends to the outside of the feed box (6) and is equipped with meshing gear 1 (23) and gear 2 (25). The other end of crushing roller 1 (4) extends to the other side of the feed box (6) and is equipped with a driven wheel (22). The output end of the feed box (6) is connected to the crushing chamber (2) inside the machine housing (1) through the feed channel (3). The machine box (1) is provided with a machine platform (16) on one side, and a servo motor (17) is installed on the top of the machine platform (16). The output end of the servo motor (17) is connected to the rotating disk (7) set in the center of the crushing chamber (2) through a rotating shaft (19). The rotating disk (7) is evenly provided with crushing blades (15) on its edge. The bottom of the machine box (1) is provided with a discharge pipe (11). One end of the discharge pipe (11) is provided with a discharge motor (10). The output end of the discharge motor (10) extends into the interior of the discharge pipe (11) and is provided with a spiral discharge slurry (14).

2. The powder production raw material pulverizing device according to claim 1, characterized in that: The bottom of the casing (1) is provided with a discharge port (8) that communicates with the crushing chamber (2). The output end of the discharge port (8) is connected to the input end of the discharge pipe (11) through the unloading hopper (9), and a screening filter screen (12) is also installed on the inner side of the discharge port (8).

3. The powder production raw material pulverizing device according to claim 1, characterized in that: A guide plate (27) is provided at the connection between the feeding channel (3) and the crushing chamber (2), and the top of the guide plate (27) is inclined downward.

4. The powder production raw material pulverizing device according to claim 1, characterized in that: The bottom of both the chassis (1) and the machine base (16) is provided with a stabilizing bracket (13), and a controller (28) is installed on one side of the machine base (16).

5. The powder production raw material pulverizing device according to claim 1, characterized in that: A transmission wheel (18) is provided on the rotating shaft (19), and a belt (21) is connected between the transmission wheel (18) and the driven wheel (22). A second protective cover (20) is provided on the outside of the transmission wheel (18), the driven wheel (22) and the belt (21).

6. The powder production raw material pulverizing device according to claim 1, characterized in that: A protective cover (24) is installed on the feed box (6) outside the gear one (23) and gear two (25).

7. The powder production raw material pulverizing device according to claim 1, characterized in that: Impact blocks (26) are evenly installed on the inner walls of the crushing chambers (2) on both sides of the output end of the feed channel (3).

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