Stepping type spraying rust-proof treatment equipment

Abstract

The utility model discloses stepping type spraying rust-proof treatment equipment which comprises a machine frame, a chain conveyor, a rust-proof spraying chamber and a wind shear oil return chamber, the chain conveyor is arranged in the machine frame, two parallel conveying chains passing through the rust-proof spraying chamber and the wind shear oil return chamber are arranged on the chain conveyor, a connecting rod is arranged between the two conveying chains, and the connecting rod is connected with the rust-proof spraying chamber and the wind shear oil return chamber. A first V-shaped block and a second V-shaped block are axially arranged on the connecting rod in a spaced mode, a first lifting seat located above the connecting rod is arranged at the bottom of the first lifter, a first liquid feeding pipe extending to the outer side of the first V-shaped block is arranged at the end, corresponding to the first V-shaped block, of the first lifting seat, and a second lifting seat located above the path of the connecting rod is arranged at the bottom of the second lifter. A first air supply pipe extending to the outer side of the path of the first V-shaped block is arranged at the end, corresponding to the first V-shaped block, of the second lifting base, the rust prevention treatment effect in the through hole is ensured, and the recovery efficiency of redundant rust prevention oil and the high adaptability to the center position of the through hole of the shaft part are improved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment, and in particular to a step-type spray rust prevention treatment device. Background Technology

[0002] To perform rust prevention treatment on shaft-type workpieces, rust-preventive oil can be sprayed onto the shaft surface using a nozzle, and the shaft can be automatically conveyed using a conveying mechanism. Excess rust-preventive oil on the surface can be cleaned and recycled using air cutting equipment, thereby improving the automation level of the rust prevention treatment.

[0003] Some shaft parts contain axially extending through holes, which are relatively long. This makes it difficult for rust-preventive oil to penetrate deep into the holes, and excess rust-preventive oil sprayed onto the surface of the shaft parts and into the through holes is also difficult to recover in a timely manner, resulting in significant cost waste. Furthermore, the center height of the through holes varies for shaft parts with different outer diameters, increasing the design complexity of rust prevention equipment and necessitating improvements. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a step-by-step spray rust prevention treatment equipment for internal and external rust prevention treatment of shaft workpieces, ensuring rust prevention effect, improving the adaptability of the center height position of the through hole of shaft parts with different outer diameters, and realizing the recovery efficiency of excess rust prevention oil.

[0005] To solve the above-mentioned technical problems, the present invention provides a step-type spray rust prevention treatment device, comprising: a frame, a chain conveyor, a rust prevention spray chamber, and an air-cutting oil return chamber. The rust prevention spray chamber and the air-cutting oil return chamber are arranged at intervals on the frame. The chain conveyor is arranged in the frame, and two parallel conveyor chains are arranged on the chain conveyor, passing through the rust prevention spray chamber and the air-cutting oil return chamber. A connecting rod is arranged between the two conveyor chains. A first V-shaped block and a second V-shaped block are axially spaced on the connecting rod. A first elevator is arranged on the rust prevention spray chamber. A first lifting seat is arranged at the bottom of the first elevator, located above the connecting rod. A first liquid delivery pipe is arranged at the end of the first lifting seat corresponding to the first V-shaped block, extending to the outside of the first V-shaped block. A first nozzle pointing towards the first V-shaped block is arranged on the first liquid delivery pipe. The first lifting seat and the second V-shaped block... A second liquid delivery pipe extending to the outside of the second V-shaped block is provided at one end of the block. A second nozzle pointing towards the second V-shaped block is provided on the second liquid delivery pipe. A spray pipe located above and below the connecting rod path is provided in the rust-preventive spray chamber. A third nozzle pointing towards the connecting rod is provided on the spray pipe. A second elevator is provided on the air-cutting return oil chamber. A second lifting seat located above the connecting rod path is provided at the bottom of the second elevator. A first air delivery pipe extending to the outside of the first V-shaped block path is provided at one end of the second lifting seat corresponding to the first V-shaped block. A fourth nozzle pointing towards the first V-shaped block is provided on the first air delivery pipe. A second air delivery pipe extending to the outside of the second V-shaped block is provided at one end of the second lifting seat corresponding to the second V-shaped block. A fifth nozzle pointing towards the second V-shaped block is provided on the second air delivery pipe. An air knife located above and below the connecting rod path is provided in the air-cutting return oil chamber.

[0006] In a preferred embodiment of this utility model, the connecting rods are spaced apart along the length of the conveyor chain.

[0007] In a preferred embodiment of the present invention, the chain conveyor is equipped with a motor that drives the conveyor chain to operate.

[0008] In a preferred embodiment of the present invention, the height of the first V-block is lower than the height of the second V-block.

[0009] In a preferred embodiment of the present invention, the rust-preventive spray chamber is provided with door panels and cylinders for driving the door panels to rise and fall at both ends.

[0010] In a preferred embodiment of this utility model, the first elevator and the second elevator are screw elevators.

[0011] In a preferred embodiment of the present invention, an oil mist processor is further included, and a pipe is provided between the oil mist processor and the rust-preventive spray chamber.

[0012] In a preferred embodiment of this utility model, a spray pump is provided outside the rust-preventing spray room, and the outlet of the spray pump is connected to the spray pipe, the first liquid delivery pipe and the second liquid delivery pipe respectively.

[0013] In a preferred embodiment of this utility model, a fan is provided outside the air cut-off oil return chamber, and the air outlet of the fan is connected to the first air supply pipe, the second air supply pipe and the air knife respectively.

[0014] In a preferred embodiment of the present invention, the frame is provided with an oil return trough located below the anti-rust spray chamber and the air-cutting oil return chamber.

[0015] The beneficial effects of this utility model are as follows: The step-type spray rust prevention treatment equipment disclosed in this utility model allows the two ends of the shaft workpiece to be placed obliquely on the first V-shaped block and the second V-shaped block. It is intermittently fed into the rust prevention spray chamber and the air-cut oil return chamber by a chain conveyor. Rust prevention oil is sprayed into the through hole of the shaft workpiece from both ends through the first nozzle and the second nozzle. The oblique placement of the shaft workpiece improves the fluidity of the rust prevention oil in the through hole, ensuring the rust prevention treatment effect inside the through hole. It also facilitates the outflow of excess rust prevention oil and improves the recycling efficiency. The design of the first lifting seat and the second lifting seat improves the adaptability to the center position height of the through hole of shaft parts with different outer diameters, realizing automatic rust prevention treatment of shaft parts. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0017] Figure 1 This is a schematic diagram of a preferred embodiment of the step-type spray rust prevention treatment equipment of this utility model;

[0018] Figure 2 yes Figure 1 The left view. Detailed Implementation

[0019] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0020] Please see Figures 1-2 The embodiments of this utility model include:

[0021] like Figure 1 and Figure 2 The step-type spray rust prevention treatment equipment shown is used for rust prevention treatment of shaft workpieces 6. The shaft workpieces 6 are provided with axially extending through holes. The equipment includes: frame 1, chain conveyor 2, rust prevention spray chamber 3, air-cutting oil return chamber 4 and oil mist processor 15. The rust prevention spray chamber 3 and the air-cutting oil return chamber 4 are arranged at intervals on the frame 1. First, the shaft workpieces 6 are sprayed with rust prevention oil inside and outside, and then the excess rust prevention oil is blown off for recycling.

[0022] A chain conveyor 2 is installed in the frame 1. The chain conveyor 2 is equipped with two parallel conveyor chains 16 that pass through the rust-proof spray chamber 3 and the air-cutting oil return chamber 4. A connecting rod 5 is installed between the two conveyor chains 16, and the connecting rod 5 is supported and conveyed by the two conveyor chains 16.

[0023] In this embodiment, the connecting rods 5 are evenly spaced along the length of the conveyor chain 16. A door panel 10 and a cylinder 12 for driving the door panel 10 to rise and fall are respectively installed at both ends of the rust-preventive spray chamber 3. After the connecting rods 5 enter the rust-preventive spray chamber 3, the cylinder 12 lowers the door panel 10, thus sealing both ends of the rust-preventive spray chamber 3 and reducing the escape of oil mist during spraying. Furthermore, a pipe 13 is installed between the oil mist processor 15 and the rust-preventive spray chamber 3 to draw the oil mist from the rust-preventive spray chamber 3 into the oil mist processor 15 for oil mist separation. After spraying is completed, the cylinder 12 drives the door panel 10 upwards, and the chain conveyor 2 drives the connecting rods 5 forward a distance equal to the distance between two adjacent connecting rods 5. Then, the cylinder 12 drives the door panel 10 downwards to continue spraying. Figure 1 As shown, each shaft-type workpiece 6 can undergo two spraying and air-cutting treatments to improve the processing effect.

[0024] A first V-block 21 and a second V-block 22 are axially spaced on the connecting rod 5, which can perform self-positioning at both ends of the shaft-like workpiece 6. The chain conveyor 2 is equipped with a motor 17 that drives the conveyor chain 16 to operate. The motor 17 can be intermittently rotated by a PLC to realize the gradual forward movement of the connecting rod 5 and the shaft-like workpiece 6 in the frame 1.

[0025] like Figure 2 As shown, in this embodiment, the height of the first V-block 21 is lower than the height of the second V-block 22. The two ends of the shaft workpiece 6 can be placed obliquely on the first V-block 21 and the second V-block 22. The oblique placement of the shaft workpiece 6 improves the fluidity of the anti-rust oil in its through hole, ensures the anti-rust treatment effect inside the through hole, and also facilitates the outflow of excess anti-rust oil, improving the recycling efficiency.

[0026] A first lifting platform 8 is provided on the rust-preventive spray chamber 3. A first lifting seat 9 is provided at the bottom of the first lifting platform 8 above the connecting rod. A first liquid delivery pipe 25 is provided at the end of the first lifting seat 9 corresponding to the first V-block 21, extending to the outside of two adjacent first V-blocks 21. A first nozzle 26 is provided on the first liquid delivery pipe 25 pointing to the first V-block 21. The height of the first nozzle 26 is adjusted by the first lifting seat 9 so that the first nozzle 26 can be aligned with the through hole at one end of the shaft workpiece 6, and the rust-preventive oil is sprayed into the through hole to perform rust prevention treatment on the inner wall of the through hole.

[0027] The first lifting seat 9 is provided with a second liquid delivery pipe 28 extending to the outside of the second V-shaped block 22 at one end corresponding to the second V-shaped block 22. The second liquid delivery pipe 28 is provided with a second nozzle 29 pointing to the second V-shaped block. The second nozzle 29 is aligned with the other end of the through hole in the shaft workpiece 6 and sprays the rust-preventive oil into the through hole to perform rust prevention treatment on the inner wall of the through hole, ensuring the treatment effect.

[0028] A spray pipe 7 is installed in the rust-preventive spray chamber 3, located above and below the connecting rod path. A third nozzle 27 is installed on the spray pipe 7, pointing towards the connecting rod. The rust-preventive oil is sprayed onto the outer wall of the shaft workpiece 6 through the third nozzle 27, thereby achieving rust prevention treatment of the outer wall. A spray pump 30 is installed outside the rust-preventive spray chamber 3. The outlet of the spray pump 30 is connected to the spray pipe 7, the first liquid delivery pipe 25, and the second liquid delivery pipe 28, respectively, to deliver the rust-preventive oil into the spray pipe 7, the first liquid delivery pipe 25, and the second liquid delivery pipe 28, thereby achieving synchronous internal and external spraying of the shaft workpiece 6.

[0029] A second lift 14 is provided on the air-cutting return oil chamber 4. A second lifting seat 19 located above the connecting rod path is provided at the bottom of the second lift 14. In this embodiment, the first lift 8 and the second lift 14 are screw lifts, which can be telescopically controlled by PLC, making them flexible to adjust and improving the adaptability to the center position height of the through hole of different outer diameter shaft parts.

[0030] A first air supply pipe extending to the outside of the path of the first V-shaped block 21 is provided at one end of the second lifting seat 19 corresponding to the first V-shaped block 21. A fourth nozzle pointing to the first V-shaped block 21 is provided on the first air supply pipe. A second air supply pipe 18 extending to the outside of the second V-shaped block 22 is provided at one end of the second lifting seat 19 corresponding to the second V-shaped block 22. A fifth nozzle 20 pointing to the second V-shaped block is provided on the second air supply pipe 18. Air is blown to both ends of the shaft workpiece 6 simultaneously through the fourth nozzle and the fifth nozzle 20 to accelerate the outflow of excess rust-preventive oil in the through hole.

[0031] like Figure 1As shown, the air-cutting return oil chamber 4 is equipped with air knives 11 located above and below the connecting rod path to blow air onto the outer wall of the shaft workpiece 6 and remove excess anti-rust oil. In this embodiment, a fan 24 is provided on the outside of the air-cutting return oil chamber 4. The air outlet of the fan 24 is connected to the first air supply pipe, the second air supply pipe 18, and the air knife 11, respectively, and simultaneously delivers airflow to the first air supply pipe, the second air supply pipe 18, and the air knife 11.

[0032] In this embodiment, the frame 1 is provided with an oil return trough 23 located below the rust-preventive spray chamber 3 and the air-cutting oil return chamber 4. Excess rust-preventive oil in the rust-preventive spray chamber 3 and the air-cutting oil return chamber 4 falls into the oil return trough 23 and is supplied to the spray pump 30 for secondary use, thereby reducing costs.

[0033] In summary, the step-type spray rust prevention treatment equipment disclosed in this utility model can continuously spray rust-preventive oil and air cut the shaft workpiece twice, thereby improving the rust prevention effect and ensuring the recovery of excess rust-preventive oil inside and outside the shaft workpiece.

[0034] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A step-type spray rust prevention treatment device for rust prevention treatment of shaft workpieces, characterized in that, include: The system comprises a frame, a chain conveyor, a rust-preventive spray chamber, and an air-cutting oil return chamber. The rust-preventive spray chamber and the air-cutting oil return chamber are spaced apart on the frame. The chain conveyor is housed within the frame and has two parallel conveyor chains passing through the rust-preventive spray chamber and the air-cutting oil return chamber. A connecting rod connects the two conveyor chains. A first V-shaped block and a second V-shaped block are axially spaced on the connecting rod. A first elevator is mounted on the rust-preventive spray chamber. A first lifting seat is located at the bottom of the first elevator, above the connecting rod. A first liquid delivery pipe extending to the outside of the first V-shaped block is mounted on the end of the first lifting seat corresponding to the first V-shaped block. A first nozzle pointing towards the first V-shaped block is mounted on the first liquid delivery pipe. A second liquid delivery pipe extending to the outside of the second V-shaped block is mounted on the end of the first lifting seat corresponding to the second V-shaped block. The system includes a liquid pipe, a second nozzle pointing towards the second V-shaped block on the second liquid delivery pipe, a spray pipe located above and below the connecting rod path in the rust-preventive spray chamber, a third nozzle pointing towards the connecting rod on the spray pipe, a second elevator on the air-cutting return oil chamber, a second lifting seat located above the connecting rod path at the bottom of the second elevator, a first air supply pipe extending to the outside of the first V-shaped block path at the end of the second lifting seat corresponding to the first V-shaped block, a fourth nozzle pointing towards the first V-shaped block on the first air supply pipe, a second air supply pipe extending to the outside of the second V-shaped block at the end of the second lifting seat corresponding to the second V-shaped block, a fifth nozzle pointing towards the second V-shaped block on the second air supply pipe, and an air knife located above and below the connecting rod path in the air-cutting return oil chamber.

2. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, The connecting rods are spaced apart along the length of the conveyor chain.

3. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, The chain conveyor is equipped with a motor that drives the conveyor chain to operate.

4. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, The height of the first V-block is lower than the height of the second V-block.

5. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, The rust-proof spray chamber is equipped with door panels and cylinders for driving the door panels to rise and fall at both ends.

6. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, The first and second elevators are screw jacks.

7. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, It also includes an oil mist processor, and a pipe is provided between the oil mist processor and the rust prevention spray chamber.

8. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, A spray pump is installed outside the rust prevention spray room, and the outlet of the spray pump is connected to the spray pipe, the first liquid delivery pipe and the second liquid delivery pipe respectively.

9. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, A fan is installed outside the air cutter return oil chamber, and the air outlet of the fan is connected to the first air supply pipe, the second air supply pipe and the air knife respectively.

10. The step-type spray rust prevention treatment equipment according to claim 1, characterized in that, The frame is equipped with an oil return trough located below the rust prevention spray chamber and the air-cutting oil return chamber.

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