Copper worm gear outer surface machining equipment

By using an internal transmission assembly within the casing for centrifugal cleaning in a copper worm gear cleaning device, the problems of long cleaning time and friction damage in existing equipment are solved, achieving a highly efficient and damage-free cleaning effect.

CN224208688UActive Publication Date: 2026-05-08JIANGSU HONGSHI COPPER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU HONGSHI COPPER CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing copper worm gear cleaning equipment suffers from prolonged cleaning time, low efficiency, and potential damage to the worm gear surface due to the limited rotation speed of the agitator during the cleaning process.

Method used

The internal transmission assembly of the sleeve drives the copper worm gear to perform centrifugal motion, and high-speed cleaning is achieved through magnetic field induction, avoiding friction damage. The speed and position can be adjusted to improve efficiency.

Benefits of technology

This method achieves efficient cleaning of the copper worm gear surface, avoids surface damage, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of copper worm gear machining equipment, in particular to copper worm gear outer surface machining equipment. The copper worm gear outer surface machining equipment comprises a machining box, and the interior of the machining box is divided into a cleaning chamber and a driving box up and down through a partition plate; a sleeve is installed in the cleaning chamber, and the outer side of the sleeve is sleeved with a rotary disc. A cavity is formed in the sleeve, and a transmission assembly is installed in the cavity. A driving assembly is arranged in the driving box; according to the machining equipment for the outer surface of the copper worm gear, the driving assembly is started, the driving assembly operates to output kinetic energy to drive the transmission assembly to operate, and when the transmission assembly operates, the copper worm gear sleeving the outer side of the sleeve can be driven to conduct centrifugal motion through the magnetic field induction effect; and the rotating copper worm gear is in uniform contact with the cleaning liquid in the cleaning chamber, so that centrifugal cleaning operation can be performed on the outer surface of the copper worm gear, and oil stains and chippings on the outer surface of the copper worm gear are removed.
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Description

Technical Field

[0001] This utility model relates to the field of copper worm gear processing equipment, specifically a copper worm gear outer surface processing equipment. Background Technology

[0002] After the copper worm gear is manufactured, there is oil and debris on its surface, and there is also oil and debris inside the outer ring groove of the copper worm gear. Therefore, it is necessary to clean the manufactured copper worm gear. Cleaning equipment is required when cleaning the copper worm gear.

[0003] The cleaning equipment provided in the related technologies mostly includes a cleaning tank, which includes a cleaning chamber and a cover that is hinged and movable on the upper side of the cleaning chamber. A motor is installed on the cover, and the output end of the motor is provided with a rotating shaft. The end part of the rotating shaft after passing through the cover is provided with a stirring rack.

[0004] When using this cleaning equipment, after injecting cleaning fluid into the cleaning chamber, put the copper worm gear to be processed into the cleaning chamber, and then start the motor. The motor outputs kinetic energy to drive the stirring frame to rotate. When the stirring frame rotates, it will cause the copper worm gear inside the cleaning chamber to come into contact with and mix with the cleaning fluid, so as to clean the copper worm gear.

[0005] The cleaning equipment has a simple structural design, but its problems and defects are also obvious: for example, in order to avoid the copper worm gears from rubbing against each other and against the agitator, which would scratch and damage the outer surface of the copper worm gears, the rotation speed of the agitator needs to be controlled to be slow. This would require extending the cleaning time of the copper worm gears and greatly reduce the cleaning efficiency of the copper worm gears.

[0006] In view of the problems in the background art mentioned above, the present invention aims to provide a copper worm gear outer surface processing equipment. Summary of the Invention

[0007] The purpose of this invention is to provide a copper worm gear outer surface processing equipment to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A copper worm gear outer surface processing device, the copper worm gear outer surface processing device comprising:

[0010] The processing box is divided into a cleaning chamber and a drive box by a partition; the lower two sides of the cleaning chamber are respectively connected to a water inlet pipe and a drain pipe.

[0011] The cleaning chamber is equipped with a sleeve, and a turntable is fitted on the outside of the sleeve. A cavity is formed inside the sleeve, and a transmission component is installed inside the cavity to drive the turntable fitted on the outside of the sleeve to perform circumferential centrifugal motion. A drive component is installed inside the drive box, and the drive component is connected to the transmission component installed inside the cavity.

[0012] As a further embodiment of this utility model: the transmission assembly includes a magnetic rotor, a rotating shaft, and a transmission box. The magnetic rotor is rotatably installed inside the cavity, and the lower end of the magnetic rotor is provided with a rotating shaft, the bottom end of which is installed inside the transmission box. The lower middle end of the transmission box is connected to the drive assembly, and the lower ends on both sides of the transmission box are fixed inside the drive box by brackets.

[0013] As a further embodiment of this utility model: the transmission box is provided with a driving tooth and a secondary driving tooth. There are four secondary driving teeth, which are distributed outside the driving tooth and mesh with it. The driving tooth is connected to the drive assembly at its axial position. The secondary driving tooth passes through a rotating shaft at its axial position. A stop block is provided outside the rotating shaft, and a stop block groove is provided at the axial position of the secondary driving tooth. The stop block located outside the rotating shaft engages with the stop block groove at the axial position of the secondary driving tooth.

[0014] As a further embodiment of this utility model: the drive assembly includes a servo motor, a gearbox, and a drive shaft. The servo motor is installed and fixed inside the lower end of the drive box, and the output end of the servo motor is provided with a main bevel gear on the part inside the gearbox. The upper end of the drive shaft passes through the drive gear shaft, and the lower end of the drive shaft passes through the gearbox and is rotatably mounted on the inner wall of the drive box. The part of the drive shaft inside the gearbox is provided with a side bevel gear, and the outer side of the side bevel gear meshes with the outer side of the main bevel gear.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] Compared with current cleaning equipment, the aforementioned copper worm gear outer surface processing equipment has the following advantages:

[0017] It changes the original method of cleaning the copper worm gear by driving the stirring frame with a motor to mix it with the cleaning liquid. Instead, it innovatively designs a cavity inside the sleeve, with a transmission component installed inside the cavity. The drive component is located inside the drive box and is connected to the transmission component installed inside the cavity.

[0018] By activating the drive component, the drive component outputs kinetic energy to drive the transmission component. When the transmission component is running, the magnetic field induction can drive the copper worm gear on the outside of the sleeve to perform centrifugal motion. The rotating copper worm gear makes uniform contact with the cleaning fluid inside the cleaning chamber, which can achieve centrifugal cleaning of the outer surface of the copper worm gear, removing oil stains and debris from the outer surface of the copper worm gear.

[0019] Meanwhile, by changing the output power of the drive components, adjusting the rotation speed of the turntable and the height of the turntable on the sleeve, the installed copper worm gear can be made to swing up and down, thereby improving the cleaning and processing efficiency of the worm gear.

[0020] Moreover, the copper worm gears to be cleaned are independent of each other, and will not generate friction or collision during high-speed rotation, thus avoiding damage to the surface of the copper worm gears. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model.

[0022] Figure 1 This is a schematic diagram of the structure of a copper worm gear outer surface processing device according to an embodiment of the present invention. Figure 1 .

[0023] Figure 2 This is a schematic diagram of the structure of a copper worm gear outer surface processing device according to an embodiment of the present invention. Figure 2 .

[0024] Figure 3 This is a schematic diagram of the internal structure of the transmission box of a copper worm gear outer surface processing equipment according to an embodiment of the present invention.

[0025] In the diagram: 1-Processing box, 2-Cleaning chamber, 3-Water inlet pipe, 4-Sleeve, 5-Cavity, 6-Magnetic rotor, 7-Turntable, 8-Shaft, 9-Partition plate, 10-Drive box, 11-Bracket, 12-Servo motor, 13-Transmission shaft, 14-Reduction gearbox, 15-Transmission box, 16-Drain pipe, 17-Main bevel gear, 18-Side bevel gear, 19-Secondary drive gear, 20-Stop block, 21-Drive gear. Detailed Implementation

[0026] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0027] Example

[0028] Please see Figure 1 and Figure 2 This utility model provides a copper worm gear outer surface processing device, which includes:

[0029] The processing box 1 is divided into a cleaning chamber 2 and a drive box 10 by a partition 9. The lower end of the cleaning chamber 2 is connected to a water inlet pipe 3 and a drain pipe 16, respectively. The water inlet pipe 3 is used to introduce the cleaning fluid required for cleaning the outer surface of the copper worm gear into the cleaning chamber 2, while the drain pipe 16 is used to discharge the cleaning fluid inside the cleaning chamber 2.

[0030] The cleaning chamber 2 is equipped with a sleeve 4, and a turntable 7 is fitted on the outside of the sleeve 4; a cavity 5 is formed inside the sleeve 4, and a transmission component is installed inside the cavity 5; a drive assembly is provided inside the drive box 10, and the drive assembly is connected to the transmission assembly installed inside the cavity 5; when the drive assembly operates and outputs kinetic energy, it can drive the transmission assembly installed inside the cavity 5 to operate, and when the transmission assembly operates, it can drive the turntable 7 fitted on the outside of the sleeve 4 to perform circumferential centrifugal motion.

[0031] In an embodiment of this utility model, when the copper worm gear outer surface processing equipment is used, for example when it is necessary to clean the outer surface of the processed copper worm gear, firstly, cleaning fluid is injected into the processing box 1 through the water inlet pipe 3, and then the copper worm gear to be cleaned is fitted on the outside of the sleeve 4 and then falls and is stuck on the turntable 7 by the gravity of the copper worm gear itself.

[0032] Next, the drive component is started. The drive component outputs kinetic energy to drive the transmission component to operate. When the transmission component is operating, it can drive the copper worm gear mounted on the outside of the sleeve 4 to perform centrifugal motion through magnetic field induction. The rotating copper worm gear is in uniform contact with the cleaning liquid inside the cleaning chamber 2, which can perform centrifugal cleaning of the outer surface of the copper worm gear and remove oil stains and debris from the outer surface of the copper worm gear.

[0033] After the copper worm gear is cleaned, the cleaning waste liquid can be discharged through the drain pipe 16; then the copper worm gear can be easily removed from the outside of the sleeve 4.

[0034] Please see Figure 1 In one embodiment of the present invention, the transmission assembly includes a magnetic rotor 6, a rotating shaft 8, and a transmission box 15. The magnetic rotor 6 is rotatably installed inside the cavity 5. The lower end of the magnetic rotor 6 is provided with a rotating shaft 8, and the bottom end of the rotating shaft 8 is installed inside the transmission box 15. The lower middle end of the transmission box 15 is connected to the drive assembly, and the lower ends on both sides of the transmission box 15 are fixed inside the drive box 10 by brackets 11.

[0035] In the embodiments of this utility model, when the drive assembly is activated to drive the transmission assembly to operate and drive the copper worm gear mounted on the outer side of the sleeve 4 to perform centrifugal motion to achieve the cleaning operation, after the drive assembly is activated, the drive assembly drives multiple rotating shafts 8 to rotate through the transmission box 15. When the rotating shaft 8 rotates, it will drive the magnetic rotating head 6 at the upper end of the rotating shaft 8 to rotate. When the magnetic rotating head 6 rotates, it can drive the rotating disk 7 mounted on the outer side of the sleeve 4 to rotate through the magnetic field, and finally realize the centrifugal rotation of the copper worm gear mounted on the outer side of the sleeve 4 to achieve the centrifugal cleaning operation of the copper worm gear.

[0036] Since the rotation is achieved through a magnetic field, the rotating shaft 8 does not need to pass through the partition 9, ensuring the sealing of the bottom of the cleaning chamber 2. At the same time, by changing the output power of the drive component, the rotation speed of the turntable 7 and the height of the turntable 7 on the sleeve 4 can be adjusted, so that the installed copper worm gear can swing up and down, thereby improving the cleaning efficiency of the worm gear.

[0037] Please see Figure 3 In this embodiment of the present invention, the transmission box 15 is provided with a driving tooth 21 and a secondary driving tooth 19 inside. There are four secondary driving teeth 19, which are distributed outside the driving tooth 21 inside the transmission box 15 and mesh with the outer side of the driving tooth 21. The driving tooth 21 is connected to the drive assembly at its axial position. The secondary driving tooth 19 passes through the rotating shaft 8 at its axial position. A stop block 20 is provided outside the rotating shaft 8, and a stop block groove is opened at the axial position of the secondary driving tooth 19. The stop block 20 located outside the rotating shaft 8 is engaged inside the stop block groove opened at the axial position of the secondary driving tooth 19.

[0038] In an embodiment of this utility model, when the drive assembly is started to drive the transmission assembly to operate, the active tooth 21 rotates after the drive assembly is started. Since the outer side of the active tooth 21 meshes with the outer side of the auxiliary tooth 19, the rotation of the active tooth 21 will drive the four auxiliary teeth 19 to rotate simultaneously. The rotation of the auxiliary teeth 19 will drive the rotating shaft 8 installed at the axial position of the auxiliary teeth 19 to rotate, and then ultimately drive the magnetic rotating head 6 installed at the upper end of the rotating shaft 8 to rotate simultaneously. The rotating magnetic rotating head 6 generates a magnetic field to drive the turntable 7 fitted on the outer side of the sleeve 4 to rotate.

[0039] Please see Figure 2In one embodiment of the present invention, the drive assembly includes a servo motor 12, a reduction gearbox 14, and a drive shaft 13. The servo motor 12 is installed and fixed inside the lower end of the drive housing 10. The output end of the servo motor 12 is provided with a main bevel gear 17 on the part inside the reduction gearbox 14. The upper end of the drive shaft 13 passes through the shaft of the drive gear 21, and the lower end of the drive shaft 13 passes through the reduction gearbox 14 and is rotatably mounted on the inner wall of the drive housing 10. The part of the drive shaft 13 inside the reduction gearbox 14 is provided with a side bevel gear 18, and the outer side of the side bevel gear 18 meshes with the outer side of the main bevel gear 17.

[0040] In an embodiment of this utility model, when the drive assembly is activated to drive the transmission assembly, the servo motor 12 is activated. The servo motor 12 outputs kinetic energy to drive the main bevel gear 17 to rotate. Since the outer side of the main bevel gear 17 meshes with the outer side of the side bevel gear 18, the rotation of the main bevel gear 17 will drive the rotation of the side bevel gear 18. When the side bevel gear 18 rotates, it will drive the transmission shaft 13 installed at the axial position of the side bevel gear 18 to rotate, and finally drive the active tooth 21 provided on the outer side of the transmission shaft 13 to rotate.

[0041] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A copper worm gear outer surface machining equipment, comprising: The processing box (1) is divided into a cleaning chamber (2) and a drive box (10) by a partition (9); the lower ends of the cleaning chamber (2) are connected to a water inlet pipe (3) and a drain pipe (16); the processing box (1) is characterized in that: The cleaning chamber (2) is equipped with a sleeve (4), and a turntable (7) is fitted on the outside of the sleeve (4); a cavity (5) is formed inside the sleeve (4), and a transmission component that can drive the turntable (7) fitted on the outside of the sleeve (4) to perform circumferential centrifugal motion is installed inside the cavity (5); a drive component is provided inside the drive box (10), and the drive component is connected to the transmission component installed inside the cavity (5).

2. The copper worm gear outer surface processing equipment according to claim 1, characterized in that: The transmission assembly includes a magnetic rotor (6), a rotating shaft (8), and a transmission box (15). The magnetic rotor (6) is rotatably installed inside the cavity (5). The lower end of the magnetic rotor (6) is provided with a rotating shaft (8), and the bottom end of the rotating shaft (8) is installed inside the transmission box (15). The lower middle end of the transmission box (15) is connected to the drive assembly, and the lower ends on both sides of the transmission box (15) are fixed inside the drive box (10) by brackets (11).

3. The copper worm gear outer surface processing equipment according to claim 2, characterized in that: The transmission box (15) is provided with a drive tooth (21) and a secondary drive tooth (19). There are four secondary drive teeth (19). The four secondary drive teeth (19) are distributed outside the drive tooth (21) inside the transmission box (15) and mesh with the outside of the drive tooth (21). The drive tooth (21) is connected to the drive assembly at its axial position. The secondary drive tooth (19) passes through the rotating shaft (8) at its axial position. A stop block (20) is provided outside the rotating shaft (8). A stop block groove is opened at the axial position of the secondary drive tooth (19). The stop block (20) located outside the rotating shaft (8) is engaged inside the stop block groove opened at the axial position of the secondary drive tooth (19).

4. The copper worm gear outer surface processing equipment according to claim 3, characterized in that: The drive assembly includes a servo motor (12), a gearbox (14), and a drive shaft (13). The servo motor (12) is installed and fixed inside the lower end of the drive box (10). The output end of the servo motor (12) is provided with a main bevel gear (17) inside the gearbox (14). The upper end of the drive shaft (13) passes through the shaft of the drive gear (21), and the lower end of the drive shaft (13) passes through the gearbox (14) and is rotatably mounted on the inner wall of the drive box (10). The part of the drive shaft (13) inside the gearbox (14) is provided with a side bevel gear (18), and the outer side of the side bevel gear (18) meshes with the outer side of the main bevel gear (17).