Efficient part washing equipment

Abstract

The utility model belongs to the field of part washing, and particularly relates to efficient part washing equipment which comprises a bottom plate, a cleaning mechanism and a conveying belt. A support is arranged on the bottom plate, two transmission rollers are rotationally connected to the support, the same conveying belt is connected to the two transmission rollers, a plurality of sets of holes are formed in the conveying belt, a plurality of rubber frames are fixedly connected to the conveying belt, the rubber frames correspond to the holes respectively, parts are arranged on the conveying belt, and the rubber frames are fixedly connected to the conveying belt. The rubber frame is arranged on the support, the parts are located in the rubber frame, a cleaning mechanism is arranged on the support, the cleaning mechanism corresponds to one of the multiple sets of network holes, a control panel is arranged on the support, and the cleaning mechanism is connected with the control panel. According to the utility model, the effects of automatically feeding, cleaning, drying and taking the parts can be realized through the matching of all the parts, so that the effect of conveniently and continuously processing the parts is achieved.

Description

Technical Field

[0001] This utility model relates to the field of parts cleaning technology, and in particular to a high-efficiency parts washing equipment. Background Technology

[0002] The principle of powder zinc diffusion technology is to place the zinc diffusion agent and steel parts in a zinc diffusion furnace and heat them to about 400°C. The active zinc atoms penetrate into the steel parts from the surface to the inside, while iron atoms diffuse from the inside to the outside. This forms a zinc-iron intermetallic compound on the surface of the steel parts, which is the zinc plating layer. After galvanizing or shot blasting, the parts need to be washed with water.

[0003] In existing technologies, cleaned parts need to be dried, but the current device lacks a drying function, requiring the parts to be moved into a drying unit, which wastes considerable time. To address this issue, application number 202321582003.1 discloses a high-efficiency parts washing device, comprising an ultrasonic cleaning body with a cleaning tank and a recovery component on one side. This invention, through the arrangement of the ultrasonic cleaning body, lifting component, recovery component, storage component, and drying component, allows for efficient drying of sensor parts after cleaning. After cleaning, a motor drives a cleaning basket via a threaded rod, moving the basket between two sets of second mounting plates. A fan then activates, transmitting air through a transmission pipe to a nozzle, which sprays the air onto the sensor parts in the cleaning basket, drying them. This eliminates the need to move the sensor parts, reducing time waste and improving cleaning efficiency.

[0004] However, a thorough reading of the aforementioned patent documents revealed the following shortcomings: during the washing process of the parts, staff need to manually place the parts into the washing basket, which is time-consuming and labor-intensive, significantly reducing the washing efficiency of the parts, and there is room for improvement. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-efficiency parts washing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-efficiency parts washing equipment includes a base plate, a cleaning mechanism, and a conveyor belt;

[0008] The base plate is provided with a bracket, on which two transmission rollers are rotatably connected. The two transmission rollers are connected to the same conveyor belt, which has multiple sets of mesh openings. Multiple rubber frames are fixedly connected to the conveyor belt, and each rubber frame corresponds to one of the multiple sets of mesh openings. Components are provided on the conveyor belt and are located inside the rubber frames. A cleaning mechanism is provided on the bracket, which corresponds to one of the multiple sets of mesh openings. A control panel is provided on the bracket, and the cleaning mechanism is connected to the control panel.

[0009] The cleaning mechanism includes a housing, cylinder one, a sealing cover, a support plate, cylinder two, a piston plate, and an ultrasonic cleaning body. The housing is fixedly installed on the bracket and is sleeved on the conveyor belt. Through the coordinated design of the motor, transmission roller, conveyor belt, rubber frame, cleaning mechanism, and control panel, the automatic feeding, cleaning, and unloading of the parts can be achieved, thereby facilitating continuous processing of the parts and improving convenience and processing efficiency.

[0010] Specifically, a cylinder is fixedly installed on the top of the housing. One end of the cylinder penetrates the housing and is fixedly fitted with a sealing cover. Multiple sets of mesh holes and multiple rubber frames are adapted to the sealing cover, making it easy to fit the sealing cover onto the rubber frames. Driven by the cylinder, the sealing cover moves toward the conveyor belt, and the sealing cover interacts with the pallet, fitting onto the corresponding rubber frames, thereby preventing cleaning fluid leakage.

[0011] Specifically, a support plate is fixedly installed inside the housing. One side of the support plate is in contact with the conveyor belt. The support plate is adapted to the sealing cover. Through the cooperation between the support plate and the sealing cover, the two sides of the conveyor belt can be sealed.

[0012] Specifically, a second cylinder is fixedly installed inside the housing, and a piston plate is fixedly installed at one end of the second cylinder. An ultrasonic cleaning body is fixedly installed on the piston plate, and the ultrasonic cleaning body corresponds to the sealing cover. Driven by the second cylinder, the piston plate slides upward inside the housing, thereby pushing the cleaning fluid inside the housing upward and submerging the parts. Then, through the action of the ultrasonic cleaning body and the combined action of the cleaning fluid, the parts are cleaned.

[0013] Specifically, the piston plate is slidably connected to the housing, the second cylinder, the cylinder and the ultrasonic cleaning body are all connected to the control panel, and sealing gaskets are fixedly installed on the sealing cover, the support plate and the piston plate to improve the sealing performance.

[0014] Specifically, a drying box is fixedly installed on the support, and a hot air blower is fixedly installed on the drying box. The drying box corresponds to one of the multiple rubber frames. The hot air blower is connected to the control panel. Through the coordinated design of the support, drying box, hot air blower, conveyor belt, motor and control panel, the cleaning parts can be dried.

[0015] Specifically, an electric motor is fixedly installed on the bracket, and the output end of the electric motor is fixedly connected to one end of one of the two transmission rollers. The electric motor is connected to the control panel and is used to intermittently drive the conveyor belt.

[0016] Specifically, the conveyor belt is in contact with the housing, and a sewage pipe is sealed to one side of the housing. The sewage pipe is equipped with a valve for discharging sewage.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] (1) The present invention provides a high-efficiency parts washing equipment. Through the coordinated design of the motor, transmission roller, conveyor belt, rubber frame, cleaning mechanism and control panel, the parts can be automatically fed, cleaned and picked up, thereby facilitating the continuous processing of the parts and improving convenience and processing efficiency.

[0019] (2) The present invention provides a high-efficiency parts washing equipment. Through the coordinated design of the bracket, drying box, hot air blower, conveyor belt, motor and control panel, the parts can be dried after cleaning. Attached Figure Description

[0020] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary. The structures, proportions, sizes, etc., shown in this specification are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the conditions under which this utility model can be implemented. Therefore, they have no substantial technical significance, and any modification of the structure, change of the proportional relationship, or adjustment of the size is not permitted.

[0021] Figure 1 This is a three-dimensional structural diagram of a high-efficiency parts washing equipment proposed in this utility model;

[0022] Figure 2This is a rear view structural diagram of a high-efficiency parts washing equipment proposed in this utility model;

[0023] Figure 3 This is a schematic diagram of an efficient parts washing device proposed in this utility model;

[0024] Figure 4 for Figure 3 Enlarged structural diagram at point A;

[0025] Figure 5 This is an assembly diagram of a high-efficiency parts washing equipment proposed in this utility model;

[0026] Figure 6 This is a schematic diagram of the cleaning mechanism of a high-efficiency parts washing equipment proposed in this utility model.

[0027] In the diagram: 1. Base plate; 2. Support frame; 3. Drive roller; 4. Conveyor belt; 5. Rubber frame; 6. Cleaning mechanism; 7. Drying oven; 8. Hot air blower; 9. Electric motor; 10. Control panel; 11. Components; 61. Housing; 62. Cylinder 1; 63. Sealing cover; 64. Pallet; 65. Cylinder 2; 66. Piston plate; 67. Ultrasonic cleaning body. Detailed Implementation

[0028] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] Reference Figures 1-6 A high-efficiency parts washing equipment includes a base plate 1, a cleaning mechanism 6, and a conveyor belt 4;

[0030] A support 2 is provided on the base plate 1. Two transmission rollers 3 are rotatably connected to the support 2. The two transmission rollers 3 are connected to the same conveyor belt 4. The conveyor belt 4 has multiple sets of mesh holes. Multiple rubber frames 5 are fixedly connected to the conveyor belt 4. The multiple rubber frames 5 correspond to the multiple sets of mesh holes. Each of the multiple rubber frames 5 has through holes to facilitate ultrasonic cleaning of the parts 11 by the ultrasonic cleaning body 67. The multiple rubber frames 5 are elastic and can deform to facilitate rotation with the conveyor belt 4. The parts 11 are provided on the conveyor belt 4 and are located inside the rubber frames 5. A cleaning mechanism 6 is provided on the support 2. The cleaning mechanism 6 corresponds to one set of mesh holes. A control panel 10 is provided on the support 2. The cleaning mechanism 6 is connected to the control panel 10.

[0031] The cleaning mechanism 6 includes a housing 61, a first cylinder 62, a sealing cover 63, a support plate 64, a second cylinder 65, a piston plate 66, and an ultrasonic cleaning body 67. The housing 61 is fixedly installed on the bracket 2 and is sleeved on the conveyor belt 4. Through the coordinated design of the motor 9, the transmission roller 3, the conveyor belt 4, the rubber frame 5, the cleaning mechanism 6, and the control panel 10, the automatic feeding, cleaning, and unloading of parts 11 can be achieved, thereby facilitating continuous processing of parts 11 and improving convenience and processing efficiency.

[0032] In this embodiment, a cylinder 62 is fixedly installed on the top of the housing 61. One end of the cylinder 62 penetrates the housing 61 and is fixedly installed with a sealing cover 63. Multiple sets of mesh holes and multiple rubber frames 5 are adapted to the sealing cover 63, so that the sealing cover 63 can be fitted onto the rubber frames 5. Driven by the cylinder 62, the sealing cover 63 moves toward the conveyor belt 4, and the sealing cover 63 interacts with the pallet 64, so that the sealing cover 63 is fitted onto the corresponding rubber frames 5, thereby achieving the purpose of preventing cleaning fluid leakage.

[0033] In this embodiment, a support plate 64 is fixedly installed inside the housing 61. One side of the support plate 64 is in contact with the conveyor belt 4. The support plate 64 is adapted to the sealing cover 63. Through the cooperation between the support plate 64 and the sealing cover 63, the two sides of the conveyor belt 4 can be sealed.

[0034] In this embodiment, a second cylinder 65 is fixedly installed inside the housing 61. A piston plate 66 is fixedly installed at one end of the second cylinder 65, and an ultrasonic cleaning body 67 is fixedly installed on the piston plate 66. The ultrasonic cleaning body 67 corresponds to the sealing cover 63. Driven by the second cylinder 65, the piston plate 66 slides upward inside the housing 61, thereby pushing the cleaning fluid inside the housing 61 upward and submerging the component 11. Then, through the action of the ultrasonic cleaning body 67 and the cooperation between the cleaning fluid, the component 11 is cleaned. The ultrasonic cleaning body 67 includes an ultrasonic generator and an ultrasonic transducer. The ultrasonic generator converts the mains power (220V or 380V, 50 or 60Hz) into a high-frequency AC signal that matches the ultrasonic transducer, providing an energy source for ultrasonic cleaning. The ultrasonic transducer consists of a shell, a matching layer (i.e., an acoustic window), a piezoelectric ceramic disc transducer, a backing, and lead cables, and some also include a Cymbal array receiver. It can convert the high-frequency electrical energy generated by the generator into ultrasonic energy and transmit it to the cleaning fluid in the cleaning tank. The ultrasonic cleaning body 67 is common in daily life and can be found online. It belongs to existing technology and can be implemented by the relevant technical personnel. It will not be described in detail here.

[0035] In this embodiment, the piston plate 66 is slidably connected to the housing 61, and the second cylinder 65, the first cylinder 62, and the ultrasonic cleaning body 67 are all connected to the control panel 10. Sealing gaskets are fixedly installed on the sealing cover 63, the support plate 64, and the piston plate 66 to improve the sealing performance.

[0036] In this embodiment, a drying box 7 is fixedly installed on the support 2, and a hot air blower 8 is fixedly installed on the drying box 7. The drying box 7 corresponds to one of the multiple rubber frames 5. The hot air blower 8 is connected to the control panel 10. Through the cooperative design between the support 2, the drying box 7, the hot air blower 8, the conveyor belt 4, the motor 9 and the control panel 10, the effect of drying the cleaned parts 11 can be achieved.

[0037] In this embodiment, a motor 9 is fixedly installed on the bracket 2. The output end of the motor 9 is fixedly connected to one end of one of the two transmission rollers 3. The motor 9 is connected to the control panel 10 and is used to intermittently drive the conveyor belt 4.

[0038] In this embodiment, the conveyor belt 4 is in contact with the housing 61, and a sewage pipe is sealed to one side of the housing 61. The sewage pipe is equipped with a valve for discharging sewage.

[0039] Working principle: During use, the cylinder 62, cylinder 65, ultrasonic cleaning body 67, hot air blower 8 and electric motor 9 are controlled and driven by the control panel 10.

[0040] Driven by the motor 9, the corresponding transmission roller 3 rotates on the bracket 2. At this time, through the cooperation between the two transmission rollers 3 and the conveyor belt 4, the conveyor belt 4 rotates. At the same time, the conveyor belt 4 drives multiple rubber frames 5 and parts 11 to move and transports the parts 11 to the position corresponding to the sealing cover 63, thereby achieving the effect of automatic feeding.

[0041] Then, the sealing cover 63 is moved toward the conveyor belt 4 by the drive of cylinder 62, and the sealing cover 63 interacts with the pallet 64 and is fitted onto the corresponding rubber frame 5, thereby achieving the purpose of preventing cleaning fluid leakage.

[0042] Then, the piston plate 66 is driven by cylinder 65 to slide upward in the housing 61, thereby pushing the cleaning fluid in the housing 61 upward and submerging the component 11. Then, through the action of the ultrasonic cleaning body 67 and the cooperation between the cleaning fluid, the component 11 is cleaned.

[0043] After the cleaning of part 11 is completed, cylinder 62 and cylinder 65 are reversed and the motor 9 drives the conveyor belt 4 again, and the cleaned part 11 is transported to the bottom of the drying box 7. Then, through the cooperation between the hot air blower 8 and the drying box 7, the part 11 can be dried.

[0044] Then, the motor 9 drives the conveyor belt 4 to move the dried parts 11. During this process, when the rubber frame 5 is perpendicular to the base plate 1, the parts on the conveyor belt 4 will fall off the conveyor belt 4 under the action of gravity, thus achieving the effect of automatic material handling.

[0045] The technological advancement of this utility model compared to the prior art is that, through the cooperation of various components, the automatic feeding, cleaning, drying, and unloading of parts 11 can be achieved, thereby facilitating continuous processing of parts 11, improving convenience and processing efficiency, and having a simple structure and higher practicality.

Claims

1. A high-efficiency parts washing equipment, characterized in that, Includes a base plate (1), a cleaning mechanism (6), and a conveyor belt (4); The base plate (1) is provided with a bracket (2), and two transmission rollers (3) are rotatably connected to the bracket (2). The two transmission rollers (3) are connected to the same conveyor belt (4). The conveyor belt (4) has multiple sets of mesh holes. Multiple rubber frames (5) are fixedly connected to the conveyor belt (4). The multiple rubber frames (5) correspond to the multiple sets of mesh holes respectively. The conveyor belt (4) is provided with a component (11). The component (11) is located inside the rubber frame (5). The bracket (2) is provided with a cleaning mechanism (6). The cleaning mechanism (6) corresponds to one of the multiple sets of mesh holes. The bracket (2) is provided with a control panel (10). The cleaning mechanism (6) is connected to the control panel (10). The cleaning mechanism (6) includes a housing (61), a first cylinder (62), a sealing cover (63), a tray (64), a second cylinder (65), a piston plate (66), and an ultrasonic cleaning body (67). The housing (61) is fixedly installed on the bracket (2), and the housing (61) is sleeved on the conveyor belt (4).

2. The high-efficiency parts washing equipment according to claim 1, characterized in that, A cylinder (62) is fixedly installed on the top of the housing (61). One end of the cylinder (62) passes through the housing (61) and is fixedly installed with a sealing cover (63). Multiple sets of mesh holes and multiple rubber frames (5) are adapted to the sealing cover (63).

3. The high-efficiency parts washing equipment according to claim 2, characterized in that, A tray (64) is fixedly installed inside the housing (61). One side of the tray (64) is in contact with the conveyor belt (4). The tray (64) is adapted to the sealing cover (63).

4. The high-efficiency parts washing equipment according to claim 2, characterized in that, A second cylinder (65) is fixedly installed inside the housing (61). A piston plate (66) is fixedly installed at one end of the second cylinder (65). An ultrasonic cleaning body (67) is fixedly installed on the piston plate (66). The ultrasonic cleaning body (67) corresponds to the sealing cover (63).

5. The high-efficiency parts washing equipment according to claim 4, characterized in that, The piston plate (66) is slidably connected to the housing (61), the second cylinder (65), the first cylinder (62) and the ultrasonic cleaning body (67) are all connected to the control panel (10), and sealing gaskets are fixedly installed on the sealing cover (63), the support plate (64) and the piston plate (66).

6. The high-efficiency parts washing equipment according to claim 1, characterized in that, A drying box (7) is fixedly installed on the bracket (2), and a hot air blower (8) is fixedly installed on the drying box (7). The drying box (7) corresponds to one of the multiple rubber frames (5), and the hot air blower (8) is connected to the control panel (10).

7. The high-efficiency parts washing equipment according to claim 1, characterized in that, An electric motor (9) is fixedly installed on the bracket (2). The output end of the electric motor (9) is fixedly connected to one end of one of the two transmission rollers (3). The electric motor (9) is connected to the control panel (10).

8. The high-efficiency parts washing equipment according to claim 1, characterized in that, The conveyor belt (4) is in contact with the housing (61), and a sewage pipe is sealed to one side of the housing (61), with a valve on the sewage pipe.

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