Novel surface cleaning device for film material processing

By combining the drive unit and the hot air blower, the problem of uneven reagent penetration at the contact point between the membrane material and the roller was solved, thereby improving the uniformity of membrane material surface cleaning and the drying speed, and enhancing the processing quality and efficiency.

CN224208756UActive Publication Date: 2026-05-08YOULITAI NEW MEMBRANE MATERIALS (ANHUI) CO LTD
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Patent Information

Application Number
CN202520786044.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-05-08
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

In existing membrane material processing equipment, the contact area between the membrane material and the roller is physically blocked due to continuous pressure, which prevents the reagent from penetrating and acting evenly, thus prolonging the processing time.

Method used

By setting up a drive unit to rotate two winding rollers, the contact area between the membrane material and the reagent is increased. Combined with a hot air blower and a blower box for drying, this ensures that the membrane material surface is cleaned evenly and dried quickly.

Benefits of technology

This improved the uniformity of membrane material surface cleaning and the drying speed, eliminated processing dead zones, and enhanced processing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel surface cleaning device for membrane material processing, and belongs to the technical field of membrane material processing devices. The device comprises a reagent groove and a driving part, a top plate is arranged at the top of the reagent groove, vertical plates are installed at the bottoms of the two sides of the top plate, a U-shaped plate is installed at the bottom of each vertical plate, the driving part is provided with two rotating shafts, a transmission belt and a rotating rod, connecting holes matched with the corresponding rotating shafts are formed in the two sides of each U-shaped plate, and the transmission belt is connected with the rotating rod. The end of each rotating shaft is sleeved with a belt wheel, and the two belt wheels are connected through a transmission belt. The two winding rollers are rotated through the driving part, so that the surface of a film material is cleaned uniformly, the device can better clean the surface of the film material, the contact area of the film material and a reagent is increased, the situation that the connecting parts of the film material and the winding rollers cannot be treated by the reagent is avoided, treatment dead angles are eliminated, and the treatment efficiency is improved. The processing quality is improved, so that the processing speed is increased, and the processing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of membrane material processing equipment, specifically a novel surface cleaning device for membrane material processing. Background Technology

[0002] In the field of membrane material processing, surface cleaning is a crucial step in ensuring product quality and performance. Membrane material surface cleaning primarily employs chemical methods, using acids, alkalis, enzymes, complexing agents, surfactants, or disinfectants to clean the membrane surface. After cleaning, the membrane is removed, dried, and then reused. A Chinese patent (publication number: CN202321352786.4) discloses a novel membrane material surface cleaning device, comprising a main body structure and an immersion structure. The main body structure includes a reagent tank, etc. The device wraps the membrane material in a ring around a rectangular structure formed by four rollers, and a driving mechanism drives a connected U-shaped frame to extend into the reagent tank for cleaning.

[0003] In existing membrane material surface cleaning devices, the membrane material is wound around four rollers. During the immersion treatment of the membrane material, the contact area between the membrane material and the rollers is physically blocked due to continuous pressure. This prevents the reagent from penetrating to the contact surface, resulting in uneven reagent action and prolonged processing time. Utility Model Content

[0004] The purpose of this invention is to provide a novel surface cleaning device for membrane material processing. By using a drive unit to rotate two winding rollers, the device solves the problem that the contact area between the membrane material and the rollers cannot be treated with reagents.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model is a novel surface cleaning device for membrane material processing, including a reagent tank and a drive unit. The top of the reagent tank is provided with a top plate, and vertical plates are installed at the bottom of both sides of the top plate. A U-shaped plate is installed at the bottom of each vertical plate. The drive unit has a rotating shaft, a transmission belt, and a rotating rod. There are two rotating shafts. Each U-shaped plate has a connecting hole on both sides that matches the corresponding rotating shaft. A pulley is sleeved at the end of each rotating shaft. The two pulleys are connected by a transmission belt. A bevel gear is sleeved at the end of the rotating rod and the end of the rotating shaft. The two bevel gears mesh.

[0007] Furthermore, a rotating hole is provided on the top plate, and the top end of the rotating rod fits into the rotating hole. A horizontal block is installed on the outer surface of the vertical plate, and a through hole for fitting the rotating rod is provided on the horizontal block.

[0008] Furthermore, winding rollers are fitted onto both rotating shafts.

[0009] Furthermore, a hot air blower is installed on the top plate, and an air outlet pipe is connected to the air outlet end of the hot air blower. An air box is installed at the bottom of the top plate, and a channel is opened inside the air box. An air outlet is opened at the bottom of the air box, and the end of the air outlet pipe and the air outlet are connected to the channel.

[0010] Furthermore, an installation slot is provided inside the air box, which is connected to the channel, and a filter plate is fitted inside the installation slot.

[0011] Furthermore, cylinders are installed on both sides of the reagent tank, and the output ends of the two cylinders are connected to the bottom of the top plate. Vertical rods are installed at the four corners of the top of the reagent tank, and through holes for matching the vertical rods are opened at the four corners of the top plate.

[0012] This utility model has the following beneficial effects:

[0013] This invention uses a drive unit to rotate two winding rollers, which makes the surface of the membrane material cleaned evenly. This allows the device to clean the surface of the membrane material better, increases the contact area between the membrane material and the reagent, avoids the connection between the membrane material and the winding roller being unprocessable by the reagent, eliminates processing dead corners, improves processing quality, and thus speeds up processing and improves processing efficiency.

[0014] This invention dries the membrane material using a hot air blower and a blower box. After the membrane material is cleaned by the reagent, hot air flows out from the air outlet to dry the membrane material. The drive unit rotates the membrane material to accelerate the drying process, thereby speeding up the drying speed of the membrane material and ensuring that all parts of the membrane material are fully dried, thus improving the surface quality of the product and increasing the practicality of the device.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the cleaning device;

[0017] Figure 2 This is a structural diagram of the vertical plate and the drive unit;

[0018] Figure 3 This is a structural diagram of the top plate and the bellows;

[0019] Figure 4 This is a schematic diagram of the internal structure of the bellows.

[0020] In the diagram: 1. Reagent tank; 101. Cylinder; 102. Vertical rod; 2. Top plate; 201. Through hole; 202. Rotating hole; 3. Vertical plate; 301. Horizontal block; 302. Perforation; 4. U-shaped plate; 5. Rotating shaft; 501. Winding roller; 6. Pulley; 7. Drive belt; 8. Rotating rod; 9. Bevel gear; 10. Hot air blower; 11. Air outlet pipe; 12. Air box; 13. Mounting slot; 14. Channel; 15. Air outlet; 16. Filter plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4This utility model provides a technical solution: a novel surface cleaning device for membrane material processing, comprising a reagent tank 1 and a driving unit. Cylinders 101 are installed on both sides of the reagent tank 1, and the output ends of both cylinders 101 are connected to the bottom of a top plate 2. The cylinders 101 drive the top plate 2, causing it to move the membrane material into the reagent tank 1 for surface cleaning. Vertical rods 102 are installed at the four corners of the top of the reagent tank 1, and through holes 201 are provided at the four corners of the top plate 2 to accommodate the vertical rods 102. The vertical rods 102, through which the membrane material is moved, allows the membrane material to be cleaned. During the vertical movement of the top plate 2 driven by the cylinder 101, the vertical rod 102 slides within the through hole 201, limiting the movement of the top plate 2. The top of the reagent tank 1 is provided with a top plate 2, and a rotating hole 202 is opened on the top plate 2. The top end of the rotating rod 8 fits into the rotating hole 202. A horizontal block 301 is installed on the outer surface of the vertical plate 3. A through hole 302 is opened on the horizontal block 301 to fit the rotating rod 8. The horizontal block 301 can stabilize the rotating rod 8. Vertical plates 3 are installed on the bottom of both sides of the top plate 2. A U-shaped plate 4 is installed at the bottom of each vertical plate 3. The drive unit has a rotating shaft. 5. A drive belt 7 and a rotating rod 8 are connected. The end of the rotating rod 8 is externally connected to a drive source. Two winding rollers 501 are sleeved on both rotating shafts 5. During surface cleaning of the membrane material, the membrane material is wound onto the two winding rollers 501 before subsequent cleaning. There are two rotating shafts 5. Each U-shaped plate 4 has connecting holes on both sides to match the corresponding rotating shaft 5. A pulley 6 is sleeved on the end of each rotating shaft 5. The two pulleys 6 are connected by the drive belt 7. A bevel gear 9 is sleeved on the end of the rotating rod 8 and the end of the rotating shaft 5. The two bevel gears 9 mesh to clean the surface of the new membrane material. During surface cleaning, the membrane material is wound onto two winding rollers 501. Then, the cylinder 101 is started to move the top plate 2 to the bottom, immersing the membrane material into the reagent tank 1 for surface treatment. At this time, the drive source is started to drive the rotating rod 8 to rotate, thereby causing the rotating shaft 5 to rotate through two meshing bevel gears 9. Since the pulleys 6 at the ends of the two rotating shafts 5 are synchronously connected through the transmission belt 7, the two rotating shafts 5 rotate synchronously, driving the winding rollers 501 so that the membrane material wound on the winding rollers 501 can move with the rotation of the winding rollers 501, thus better cleaning the surface of the membrane material.

[0023] Furthermore, a hot air blower 10 is installed on the top plate 2, and an air outlet pipe 11 is connected to the air outlet end of the hot air blower 10. An air box 12 is installed at the bottom of the top plate 2, and an installation groove 13 is opened in the air box 12. The installation groove 13 is connected to the channel 14, and a filter plate 16 is fitted in the installation groove 13. The filter plate 16 has filter holes. The filter plate 16 can filter the air in the channel 14. When it is necessary to remove the filter plate 16, the filter plate 16 can be pulled outward to remove it from the installation groove 13 for cleaning. After that, the filter plate 16 is inserted into the installation groove 13. The air box 12 has a ventilation channel. The bottom of the air box 12 is provided with an air outlet 15. The air outlet 15 is a long strip shape adapted to the membrane material to facilitate the drying of the membrane material by hot air. The end of the air outlet pipe 11 and the air outlet 15 are connected to the channel 14. After the membrane material is cleaned by the reagent surface, the cylinder 101 is started to drive the top plate 2 to move the membrane material out of the reagent tank 1. At this time, the hot air blower 10 is started so that the hot air flows out from the air outlet 15 through the channel 14 to dry the membrane material at the bottom of the air outlet 15. The drive unit is used to make the membrane material rotate to accelerate the drying. At the same time, the hot air is filtered by the filter plate 16 inside the channel 14 when it passes through the channel 14.

[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A novel surface cleaning device for membrane material processing, comprising a reagent tank (1), characterized in that: The reagent tank (1) is provided with a top plate (2), and vertical plates (3) are installed at the bottom of both sides of the top plate (2). A U-shaped plate (4) is installed at the bottom of each vertical plate (3). It also includes a drive unit, which has a rotating shaft (5), a transmission belt (7) and a rotating rod (8). There are two rotating shafts (5). Each U-shaped plate (4) has a connecting hole on both sides that matches the corresponding rotating shaft (5). Each rotating shaft (5) has a pulley (6) sleeved at its end. The two pulleys (6) are connected by the transmission belt (7). The ends of the rotating rod (8) and the ends of the rotating shafts (5) are sleeved with bevel gears (9). The two bevel gears (9) mesh.

2. The novel surface cleaning device for membrane material processing according to claim 1, characterized in that, The top plate (2) has a rotating hole (202), the top end of the rotating rod (8) fits in the rotating hole (202), and a horizontal block (301) is installed on the outer surface of the vertical plate (3). The horizontal block (301) has a through hole (302) for fitting the rotating rod (8).

3. The novel surface cleaning device for membrane material processing according to claim 1, characterized in that, Both of the two rotating shafts (5) are fitted with winding rollers (501).

4. The novel surface cleaning device for membrane material processing according to claim 1, characterized in that, A hot air blower (10) is installed on the top plate (2). The air outlet of the hot air blower (10) is connected to an air outlet pipe (11). A wind box (12) is installed at the bottom of the top plate (2). A channel (14) is opened inside the wind box (12). An air outlet (15) is opened at the bottom of the wind box (12). The end of the air outlet pipe (11) and the air outlet (15) are both connected to the channel (14).

5. The novel surface cleaning device for membrane material processing according to claim 4, characterized in that, The air box (12) has an installation groove (13) inside, the installation groove (13) is connected to the channel (14), and a filter plate (16) is fitted inside the installation groove (13).

6. The novel surface cleaning device for membrane material processing according to claim 1, characterized in that, A cylinder (101) is installed on both sides of the reagent tank (1). The output ends of the two cylinders (101) are connected to the bottom of the top plate (2). A vertical rod (102) is installed at each of the four corners of the top of the reagent tank (1). A through hole (201) for the vertical rod (102) is opened at each of the four corners of the top plate (2).

Citation Information

Patent Citations

  • Novel membrane material surface cleaning device

    CN220239454U