Fiberboard oncomelania thread automatic rolling device

Abstract

The utility model relates to the technical field of fiberboard nail production, in particular to an automatic fiberboard nail thread rolling device which comprises an inclined supporting plate seat and an automatic rolling mechanism for fiberboard nails. The automatic rolling mechanism comprises a static template and a movable template, rolling teeth are arranged on the inner side faces of the static template and the movable template, a sliding plate is arranged on the side edge of the movable template, an oil pump is fixedly installed on the upper side of the sliding plate, a plurality of hydraulic rods are fixedly embedded in the left side of the sliding plate, and hydraulic oil pipes are installed between the oil pump and the hydraulic rods in a communicating mode. Pressure sensors are fixedly installed between the output ends of the hydraulic rods and the movable mold plate. According to the utility model, through the arrangement of the automatic rolling mechanism, the crimping force in the lateral crimping thread rolling work in each reciprocating motion process is kept consistent, so that the uniformity and the precision of the tapping production quality of fiberboard nails can be reasonably controlled, in addition, the lateral abutting force of the movable template can be flexibly adjusted, and the production efficiency is improved. And the tapping production quality of the fiberboard nails is further improved.

Description

Technical Field

[0001] This utility model relates to the field of fiberboard nail production technology, and in particular to an automated thread rolling device for fiberboard nails. Background Technology

[0002] Fiberboard nails are a type of nail with specific design and purpose, playing an important role in connecting and fixing various types of boards. In terms of material, common fiberboard nails are generally made of high-quality carbon steel, and some products also undergo electroplating treatments, such as zinc plating or nickel plating. This not only enhances the nail's rust resistance but also improves its aesthetics, making it suitable for more environments.

[0003] In the fiberboard processing industry, fiberboard nails are key connectors, and the quality of their threads directly affects the structural stability of fiberboard products. Traditional fiberboard nail thread processing methods suffer from inaccurate control of tapping and thread rolling pressure, resulting in inconsistent and inaccurate tapping quality and precision, making it difficult to meet the growing market demands. To address these issues, we propose an automated fiberboard nail thread rolling device. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automated fiberboard nail thread rolling device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated fiberboard nail thread rolling device includes an inclined support plate and an automatic rolling mechanism for fiberboard nails. The automatic rolling mechanism includes a stationary template and a moving template. Rolling teeth are provided on the inner surfaces of both the stationary and moving templates. A sliding plate is provided on the side of the moving template. An oil pump is fixedly installed on the upper side of the sliding plate. A plurality of hydraulic rods are fixedly embedded on the left side of the sliding plate. A hydraulic oil pipe is installed between the oil pump and the hydraulic rods. A pressure sensor is fixedly installed between the output ends of the plurality of hydraulic rods and the moving template. A cylinder is fixedly installed on the upper side of the inclined support plate. An ear plate is fixedly installed on the upper side of the sliding plate. The output end of the cylinder is fixedly connected to the ear plate.

[0007] Furthermore, a mounting side plate is fixedly connected to the left side of the static template, and the mounting side plate is screwed onto the upper side of the inclined support plate seat.

[0008] Furthermore, both the static template and the moving template have a feeding area and a discharging area on their inner sides, which are located on the front and rear sides of the rolling teeth, respectively.

[0009] Furthermore, both the feeding area and the discharging area are inclined surfaces.

[0010] Furthermore, several fixed posts are fixedly installed on the left side of the slide plate, and the left end of the fixed posts is slidably inserted into the inner side of the moving template.

[0011] Furthermore, a number of rollers are rotatably mounted on the bottom of the slide plate, and the rollers make rolling contact with the upper side of the inclined support plate seat.

[0012] Furthermore, a guide rail is fixedly installed on the upper side of the inclined support plate seat, and a storage trough is placed on the lower side of the inclined support plate seat.

[0013] Furthermore, a support base is fixedly installed at the bottom of the inclined support plate, and a controller is fixedly installed on the side wall of the support base.

[0014] Compared with related technologies, the automated fiberboard nail thread rolling device proposed in this utility model has the following advantages:

[0015] In this invention, an automated fiberboard nail thread rolling device is described. Through an automatic rolling mechanism, a moving template, driven by a side-mounted sliding plate, reciprocates relative to its stationary template to perform thread rolling. During the rolling process, a hydraulic rod controlled by a hydraulic system provides lateral resistance to the moving template. A pressure sensor is also installed between the moving template and the output end of the hydraulic rod to accurately monitor the lateral resistance provided by the hydraulic rod. The controller precisely controls the lateral pressure provided by the hydraulic rod to the moving template, ensuring consistent lateral pressure during each reciprocating motion. This allows for reasonable control of the uniformity and precision of fiberboard nail tapping production quality. Furthermore, through actual production testing, the lateral resistance of the moving template can be flexibly adjusted, further improving the tapping quality of fiberboard nails and enhancing its practicality. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of an automated fiberboard nail thread rolling device proposed in this utility model. Figure 1 ;

[0017] Figure 2 A three-dimensional structural diagram of an automated fiberboard nail thread rolling device proposed in this utility model. Figure 2 ;

[0018] Figure 3 Schematic diagram of the three-dimensional structure of the automated rolling mechanism Figure 1 ;

[0019] Figure 4 Schematic diagram of the three-dimensional structure of the automated rolling mechanism Figure 2 ;

[0020] Figure 5 Schematic diagram of the three-dimensional structure of the automated rolling mechanism Figure 3 .

[0021] In the diagram: 1. Inclined support plate seat; 2. Support seat; 3. Controller; 4. Storage trough; 5. Guide rail; 6. Automatic rolling mechanism; 61. Static template; 62. Moving template; 63. Rolling teeth; 64. Feeding area; 65. Discharge area; 66. Mounting side plate; 67. Slide plate; 68. Oil pump; 69. Hydraulic rod; 610. Pressure sensor; 611. Hydraulic oil pipe; 612. Fixed column; 613. Ear plate; 614. Cylinder; 615. Roller. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Reference Figures 1-5 An automated fiberboard nail thread rolling device includes an inclined support plate 1 and an automatic rolling mechanism 6 for fiberboard nails. The automatic rolling mechanism 6 includes a static template 61 and a moving template 62. Rolling teeth 63 are provided on the inner sides of both the static template 61 and the moving template 62. A sliding plate 67 is provided on the side of the moving template 62. An oil pump 68 is fixedly installed on the upper side of the sliding plate 67. Several hydraulic rods 69 are fixedly embedded on the left side of the sliding plate 67. A hydraulic oil pipe 611 is installed between the oil pump 68 and the hydraulic rods 69. A pressure sensor 610 is fixedly installed between the output end of the several hydraulic rods 69 and the moving template 62. A cylinder 614 is fixedly installed on the upper side of the inclined support plate 1. An ear plate 613 is fixedly installed on the upper side of the sliding plate 67. The output end of the cylinder 614 is fixedly connected to the ear plate 613. An installation side plate 66 is fixedly connected to the left side of the static template 61 and screwed onto the upper side of the inclined support plate 1.

[0024] With the above configuration, when the oil pump 68 starts, it synchronously supplies oil to each hydraulic rod 69 through the hydraulic oil pipe 611. Under the action of oil pressure, each hydraulic rod 69 extends synchronously, thereby driving the moving template 62 to approach the stationary template, pressing the fiberboard nails located inside the rolling teeth 63 on the inner side of the moving template 62 and the stationary template 61. Subsequently, the starting cylinder 614 drives the slide plate 67 to move forward, thereby tapping the fiberboard nails. When the cylinder 614 retracts, the oil pump 68 returns oil, causing the hydraulic rods 69 to retract slightly, thus preventing the moving template 62 from performing thread rolling when it returns. This avoids the same fiberboard nail repeatedly tapping the inner side of the moving template 62 and the stationary template 61. When the moving template 62 returns, the fiberboard nail that has completed thread rolling slides down with the discharge area 65 and finally slides along the inclined support plate seat 1 into the storage tank 4.

[0025] In this method, a guide rail 5 is fixedly installed on the upper side of the inclined support plate seat 1, and a storage tank 4 is placed on the lower side of the inclined support plate seat 1.

[0026] With the above-described configuration, the guide rail 5 is used to guide the untapping fiberboard nails into the feeding area 64.

[0027] In this method, a support base 2 is fixedly installed at the bottom of the inclined support plate base 1, and a controller 3 is fixedly installed on the side wall of the support base 2.

[0028] With the above-described configuration, controller 3 is used to control the device to perform automated operations and improve its production efficiency.

[0029] In this method, the inner sides of both the static template 61 and the moving template 62 are provided with a feeding area 64 and a discharging area 65. The feeding area 64 and the discharging area 65 are located on the front and rear sides of the rolling teeth 63, respectively. Both the feeding area 64 and the discharging area 65 are inclined surfaces.

[0030] With the above configuration, both the feeding area 64 and the discharging area 65 are inclined surfaces, which enables the feeding area 64 to gather and guide the material, and the discharging area 65 to disperse the material.

[0031] In this method, several fixed posts 612 are fixedly installed on the left side of the slide plate 67, and the left end of the fixed post 612 is slidably inserted into the inner side of the advancing template 62.

[0032] By setting up the fixed column 612 as described above, the lateral support of the sliding plate 67 to the moving template 62 is improved. When the moving template 62 is in the thread rolling process, it will bear a large lateral force. The setting of the fixed column 612 ensures the lateral support strength provided by the sliding plate 67 to the moving template 62.

[0033] In this method, a number of rollers 615 are rotatably mounted on the bottom of the slide plate 67, and the rollers 615 roll into contact with the upper side of the inclined support plate seat 1.

[0034] By setting up the roller 615 as described above, the sliding friction between the bottom of the slide plate 67 and the inclined support plate seat 1 is reduced.

[0035] The working principle of the automated thread rolling device for fiberboard nails provided by this utility model is as follows:

[0036] Before using the automated fiberboard nail thread rolling device, the operator needs to set relevant parameters on the controller 3, such as the pressure value of the hydraulic rod 69, the extension stroke and speed of the cylinder 614, to match the rolling requirements of fiberboard nails of different specifications. Unprocessed fiberboard nails are placed on the guide rail 5 via a feeding device. The fiberboard nails, relying on their own weight and the guide rail, smoothly slide into the feeding area 64 on the inner side of the static template 61 and the moving template 62 in the automatic rolling mechanism 6. The inclined surface design of the feeding area 64 serves to gather and guide the material, accurately rolling it... The fiberboard nails are guided to the area of ​​the rolling teeth 63. When the fiberboard nails reach the designated position, the oil pump 68 starts and synchronously supplies oil to each hydraulic rod 69 through the hydraulic oil pipe 611. Under the action of oil pressure, the output end of the hydraulic rod 69 extends, pushing the moving template 62 toward the stationary template 61 until the fiberboard nails located between the rolling teeth 63 of the two are clamped. During this process, the pressure sensor 610 installed between the output end of the hydraulic rod 69 and the moving template 62 monitors the lateral abutment force applied by the hydraulic rod 69 to the moving template 62 in real time and feeds back the pressure data to the controller 3. The controller 3 precisely adjusts the oil supply of the oil pump 68 according to the preset pressure parameters, thereby controlling the thrust of the hydraulic rod 69 to ensure that the pressure remains consistent each time the fiberboard nail is clamped, laying the foundation for subsequent stable rolling processing. Then, the cylinder 614 is activated, and its output pushes the ear plate 613 on the slide plate 67, causing the slide plate 67 to move forward along the inclined support plate seat 1. As the slide plate 67 moves, the moving template 62 reciprocates relative to the stationary template 61, and the rolling teeth 63 on the inner sides of both perform thread rolling processing on the fiberboard nail, forming the required threads on the surface of the fiberboard nail. When the thread rolling operation is completed, the cylinder 614 retracts, driving the slide plate 67 and the moving template 62 back to the initial position. At this time, the oil pump 68 returns oil, and the hydraulic rod 69 retracts slightly to reduce the pressure between the moving template 62 and the stationary template 61, avoiding unnecessary thread rolling of the processed fiberboard nails during the return process. The fiberboard nails that have completed thread rolling slide down the inclined surface of the discharge area 65 under their own gravity, detach from the automatic rolling mechanism 6, and finally slide down the inclined support plate seat 1 into the storage tank 4 below for collection.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automated thread rolling device for fiberboard nails, characterized in that, Includes an inclined support plate seat (1) and an automatic rolling mechanism (6) for fiberboard nails; The automatic rolling mechanism (6) includes a static template (61) and a moving template (62). Rolling teeth (63) are provided on the inner sides of both the static template (61) and the moving template (62). A sliding plate (67) is provided on the side of the moving template (62). An oil pump (68) is fixedly installed on the upper side of the sliding plate (67). Several hydraulic rods (69) are fixedly embedded on the left side of the sliding plate (67). A hydraulic oil pipe (611) is installed between the oil pump (68) and the hydraulic rods (69). A pressure sensor (610) is fixedly installed between the output end of the several hydraulic rods (69) and the moving template (62). A cylinder (614) is fixedly installed on the upper side of the inclined support plate seat (1). An ear plate (613) is fixedly installed on the upper side of the sliding plate (67). The output end of the cylinder (614) is fixedly connected to the ear plate (613).

2. The automated fiberboard nail thread rolling device according to claim 1, characterized in that, The static template (61) is fixedly connected to a mounting side plate (66) on the left side, and the mounting side plate (66) is screwed onto the upper side of the inclined support plate seat (1).

3. The automated fiberboard nail thread rolling device according to claim 1, characterized in that, The inner sides of the static template (61) and the moving template (62) are provided with a feeding area (64) and a discharging area (65), which are located on the front and rear sides of the rolling teeth (63), respectively.

4. The automated fiberboard nail thread rolling device according to claim 3, characterized in that, Both the feeding area (64) and the discharging area (65) are inclined surfaces.

5. The automated fiberboard nail thread rolling device according to claim 1, characterized in that, Several fixed posts (612) are fixedly installed on the left side of the slide plate (67), and the left end of the fixed post (612) is slidably inserted into the inner side of the moving template (62).

6. The automated fiberboard nail thread rolling device according to claim 1, characterized in that, The bottom of the slide plate (67) is rotatably mounted with several rollers (615), which roll in contact with the upper side of the inclined support plate seat (1).

7. The automated fiberboard nail thread rolling device according to claim 1, characterized in that, A guide rail (5) is fixedly installed on the upper side of the inclined support plate seat (1), and a storage tank (4) is placed on the lower side of the inclined support plate seat (1).

8. The automated fiberboard nail thread rolling device according to claim 1, characterized in that, The bottom of the inclined support plate seat (1) is fixedly installed with a support seat (2), and a controller (3) is fixedly installed on the side wall of the support seat (2).

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