Clamp for machining non-standard parts

Abstract

The utility model discloses a non-standard part machining clamp which comprises a base, a driving assembly is arranged at the bottom of the base, a rotating rod is arranged at the bottom of the base through the driving assembly, a connecting plate is rotatably connected to the surface of the rotating rod, the connecting plate is fixedly connected with the base, a transmission assembly is arranged on the surface of the rotating rod, and the transmission assembly is fixedly connected with the base. A rotating shaft is arranged on the surface of the rotating rod through a transmission assembly and rotationally connected with the base, a connecting block is fixedly installed at the top of the rotating shaft, a first electric push rod is fixedly installed on the side face of the connecting block, and a mounting assembly is arranged at the output end of the first electric push rod. A clamping block is arranged at the output end of the first electric push rod through a mounting assembly. By means of the technical scheme, the clamp can be suitable for clamping and fixing non-standard parts in various shapes, it can be guaranteed that the parts are kept stable in the machining process, machining errors caused by part shaking or shifting are reduced, and the machining precision and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of non-standard parts processing technology, and in particular to a fixture for processing non-standard parts. Background Technology

[0002] With the development of science and technology and production, there are increasingly more non-standard parts with special purposes in mechanical design and manufacturing. Various non-standard parts, or irregularly shaped parts, are designed and manufactured to meet the structural characteristics and uses of various mechanical equipment. Different irregularly shaped parts often differ in structure, material, and technical requirements. During processing, these parts need to be clamped and fixed in place.

[0003] Chinese patent application publication number CN222114340U discloses a fixture for machining non-standard parts for precision machine tools, including a lifting base, a connecting assembly, a moving assembly, a positioning assembly, and an adjusting assembly. The connecting assembly includes support columns, connecting seats, connecting rods, and hydraulic sleeves. There are four support columns, each fixedly connected to the lifting base and located on its outer side. Every two connecting rods are slidably connected to a hydraulic sleeve. Each connecting rod has a connecting seat rotatably connected to its side away from the hydraulic sleeve. The four connecting seats are fixedly connected to the lifting base and located on its top. The moving assembly is connected to the lifting base, the positioning assembly is connected to the connecting seats, and the adjusting assembly is connected to the lifting base. While this fixture can clamp and fix non-standard parts, the fixing plates are all straight, making it only suitable for clamping rectangular non-standard parts. It cannot securely fix V-shaped, disc-shaped, or Z-shaped structures, thus hindering the machining of non-standard parts. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a fixture for machining non-standard parts, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A fixture for machining non-standard parts includes a base, a driving assembly at the bottom of the base, a rotating rod at the bottom of the base via the driving assembly, a connecting plate rotatably connected to the surface of the rotating rod, the connecting plate being fixedly connected to the base, a transmission assembly on the surface of the rotating rod, a rotating shaft on the surface of the rotating rod via the transmission assembly, the rotating shaft being rotatably connected to the base, a connecting block fixedly mounted on the top of the rotating shaft, a first electric push rod fixedly mounted on the side of the connecting block, an installation assembly at the output end of the first electric push rod, and a clamping block at the output end of the first electric push rod via the installation assembly.

[0007] Preferably, the drive assembly includes a fixing plate disposed at the bottom of the base, a drive motor is fixedly installed on the right side of the fixing plate, a first pulley is fixedly installed at the output end of the drive motor, a synchronous belt is engaged on the surface of the first pulley, a second pulley is engaged on the inner wall of the synchronous belt, and the second pulley is fixedly connected to the rotating rod.

[0008] Preferably, the transmission assembly includes a first bevel gear disposed on the surface of the rotating rod, a second bevel gear meshing on the surface of the first bevel gear, and the second bevel gear being fixedly connected to the rotating shaft.

[0009] Preferably, the mounting assembly includes a mounting block disposed at the output end of the first electric push rod, the mounting block having a slot on its side, a plug being inserted into the slot, and the plug being fixedly connected to the clamping block.

[0010] Preferably, a mounting bracket is fixedly installed at the bottom of the base, and a mounting hole is provided through the bottom of the mounting bracket.

[0011] Preferably, the insert has a T-shaped structure, is made of stainless steel, and is compatible with the slot.

[0012] Preferably, a second electric push rod is fixedly installed on the side of the mounting block, and a limit block is fixedly installed at the output end of the second electric push rod, with the limit block slidably connected to the mounting block.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This non-standard parts processing fixture, based on the shape of the non-standard parts, uses a drive assembly to rotate a rotating rod, which in turn drives a transmission assembly to rotate a rotating shaft, a first electric push rod, a mounting assembly, and clamping blocks. The clamping blocks are then switched. After switching, the non-standard parts are placed between the clamping blocks. The first electric push rod moves the mounting assembly and clamping blocks toward the non-standard parts, ensuring close contact and fixation. This fixture is suitable for clamping and fixing non-standard parts of various shapes, ensuring stability during processing, reducing processing errors caused by part shaking or displacement, and improving processing accuracy and product quality.

[0015] 2. The fixture for processing non-standard parts has a detachable clamping block, which is easy to replace according to the shape of the non-standard parts to be processed. This makes it easier for the clamping block to be better used for clamping and fixing non-standard parts. Attached Figure Description

[0016] Figure 1 This is a three-dimensional perspective view of the present invention;

[0017] Figure 2 This is a bottom view of the present invention;

[0018] Figure 3 This is a partial structural diagram of the present invention;

[0019] Figure 4 This is an exploded view of another partial structure of the present invention.

[0020] In the diagram: 1. Base; 2. Fixing plate; 3. Drive motor; 4. First pulley; 5. Synchronous belt; 6. Second pulley; 7. Rotating rod; 8. Connecting plate; 9. First bevel gear; 10. Second bevel gear; 11. Rotating shaft; 12. Connecting block; 13. First electric push rod; 14. Mounting block; 15. Slot; 16. Insertion block; 17. Clamping block; 18. Second electric push rod; 19. Limiting block; 20. Mounting bracket; 21. Mounting hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-4A jig for machining non-standard parts includes a base 1, a drive assembly at the bottom of the base 1, and a rotating rod 7 connected to the bottom of the base 1 via the drive assembly. The drive assembly includes a fixed plate 2 at the bottom of the base 1, a drive motor 3 fixedly mounted on the right side of the fixed plate 2, a first pulley 4 fixedly mounted at the output end of the drive motor 3, a synchronous belt 5 meshing with the surface of the first pulley 4, and a second pulley 6 meshing with the inner wall of the synchronous belt 5. The second pulley 6 is fixedly connected to the rotating rod 7. The drive assembly facilitates the provision of driving force for the rotation of the rotating rod 7. A connecting plate 8 is rotatably connected to the surface of the rotating rod 7, and the connecting plate 8 is fixedly connected to the base 1. A transmission assembly is provided on the surface of the rotating rod 7, and a rotating shaft 11 is provided on the surface of the rotating rod 7 through the transmission assembly. The rotating shaft 11 is rotatably connected to the base 1. The transmission assembly includes a first bevel gear 9 provided on the surface of the rotating rod 7, and a second bevel gear 10 meshing on the surface of the first bevel gear 9. The second bevel gear 10 is fixedly connected to the rotating shaft 11. The transmission assembly facilitates transmission during the rotation of the rotating rod 7, thereby facilitating the rotation of the rotating shaft 11 and the clamping block. 17. Switching is performed so that the fixture can be used to clamp and fix various types of non-standard parts. A connecting block 12 is fixedly installed on the top of the rotating shaft 11, and a first electric push rod 13 is fixedly installed on the side of the connecting block 12. The output end of the first electric push rod 13 is provided with a mounting component, and the output end of the first electric push rod 13 is provided with a clamping block 17 through the mounting component. This non-standard part processing fixture, according to the shape of the non-standard part, causes the rotating rod 7 to rotate through the drive component, so that the transmission component can transmit power, so that the rotating shaft 11, the first electric push rod 13, and the mounting block 17 can be clamped together. The component and clamping block 17 rotate to switch the clamping block 17. After the switch is completed, the non-standard part is placed between the clamping blocks 17. The first electric push rod 13 causes the mounting component and clamping block 17 to move towards the non-standard part, so that the clamping block 17 makes close contact with the non-standard part and fixes it. This makes the fixture applicable to clamping and fixing non-standard parts of various shapes. It can ensure that the parts remain stable during processing, reduce processing errors caused by part shaking or displacement, and improve processing accuracy and product quality.

[0023] according to Figure 1 and Figure 4As shown, the mounting assembly includes a mounting block 14 disposed at the output end of the first electric push rod 13. A slot 15 is provided on the side of the mounting block 14, and a plug 16 is inserted into the slot 15. The plug 16 has a T-shaped structure and is made of stainless steel to ensure higher structural strength and durability. The plug 16 is adapted to the slot 15 and is fixedly connected to the clamping block 17. A second electric push rod 18 is fixedly mounted on the side of the mounting block 14, and a limit block 19 is fixedly mounted at the output end of the second electric push rod 18. The limit block 19 is slidably connected to the mounting block 14. During disassembly, the second electric push rod 18 moves the limit block 19 away from the slot 15. The direction is moved so that the limiting block 19 can no longer limit the insertion block 16. Then, the insertion block 16 can be pulled out from the slot 15 to complete the disassembly of the clamping block 17. During installation, the insertion block 16 on the clamping block 17 is inserted into the slot 15. Then, the second electric push rod 18 moves the limiting block 19 toward the slot 15 so that the limiting block 19 moves to the appropriate position to limit the insertion block 16 and complete the fixation of the clamping block 17. Through the setting of the installation component, the clamping block 17 can be detached and installed, which makes it easy to replace the clamping block 17 according to the shape of the non-standard parts to be processed. This makes it easier for the clamping block 17 to be better used for clamping and fixing non-standard parts in the future.

[0024] according to Figure 1 As shown, a mounting bracket 20 is fixedly installed on the bottom of the base 1. The mounting bracket 20 has a through mounting hole 21 at the bottom. The mounting bracket 20 can be fixed to a suitable position on the machine tool by bolts through the mounting hole 21, which facilitates the installation of the fixture.

[0025] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0026] In use: The mounting bracket 20 can be fixed to a suitable position on the machine tool using bolts through the mounting holes 21. The insert block 16 on the corresponding clamping block 17 is inserted into the slot 15. Then, the second electric push rod 18 moves the limiting block 19 towards the slot 15, positioning it to a suitable position and limiting the insert block 16, thus fixing the clamping block 17. Based on the shape of the non-standard part, the drive motor 3 is started, causing the first pulley 4 to rotate, which in turn causes the synchronous belt 5 to drive the second pulley 6 to rotate, thus rotating the rotating rod 7. This causes the first bevel gear 9 to rotate, the second bevel gear 10 to rotate, and the rotating shaft 11 to rotate. This causes the connecting block 12, the first electric push rod 13, the mounting block 14, and the clamping block 17 to rotate, switching the clamping block 17. After switching, the non-standard part is placed between the clamping blocks 17. The first electric push rod 13 causes the mounting block 14 to move toward the non-standard part, and the clamping block 17 to move toward the non-standard part, so that the clamping block 17 makes close contact with the non-standard part, thereby fixing it.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fixture for machining non-standard parts, comprising a base (1), characterized in that, The base (1) is provided with a driving component at its bottom. A rotating rod (7) is provided at the bottom of the base (1) through the driving component. A connecting plate (8) is rotatably connected to the surface of the rotating rod (7). The connecting plate (8) is fixedly connected to the base (1). A transmission component is provided on the surface of the rotating rod (7). A rotating shaft (11) is provided on the surface of the rotating rod (7) through the transmission component. The rotating shaft (11) is rotatably connected to the base (1). A connecting block (12) is fixedly installed on the top of the rotating shaft (11). A first electric push rod (13) is fixedly installed on the side of the connecting block (12). An installation component is provided at the output end of the first electric push rod (13). A clamping block (17) is provided at the output end of the first electric push rod (13) through the installation component.

2. The fixture for machining non-standard parts according to claim 1, characterized in that, The drive assembly includes a fixing plate (2) disposed at the bottom of the base (1), a drive motor (3) is fixedly installed on the right side of the fixing plate (2), a first pulley (4) is fixedly installed at the output end of the drive motor (3), a synchronous belt (5) is engaged on the surface of the first pulley (4), a second pulley (6) is engaged on the inner wall of the synchronous belt (5), and the second pulley (6) is fixedly connected to the rotating rod (7).

3. The fixture for machining non-standard parts according to claim 1, characterized in that, The transmission assembly includes a first bevel gear (9) disposed on the surface of the rotating rod (7), a second bevel gear (10) meshing on the surface of the first bevel gear (9), and the second bevel gear (10) being fixedly connected to the rotating shaft (11).

4. A fixture for machining non-standard parts according to claim 1, characterized in that, The mounting assembly includes a mounting block (14) disposed at the output end of the first electric push rod (13). The mounting block (14) has a slot (15) on its side. A plug (16) is inserted into the slot (15). The plug (16) is fixedly connected to the clamping block (17).

5. A fixture for machining non-standard parts according to claim 1, characterized in that, The base (1) has a mounting bracket (20) fixedly installed at its bottom, and the mounting bracket (20) has a mounting hole (21) through it at its bottom.

6. A fixture for machining non-standard parts according to claim 4, characterized in that, The insert (16) has a T-shaped structure and is made of stainless steel. The insert (16) is compatible with the slot (15).

7. A fixture for machining non-standard parts according to claim 4, characterized in that, A second electric push rod (18) is fixedly installed on the side of the mounting block (14), and a limit block (19) is fixedly installed at the output end of the second electric push rod (18). The limit block (19) is slidably connected to the mounting block (14).

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