Card corner forming device
By combining the design of slide bar, push plate and tension spring, the problem of unstable position of thick cards during punching is solved, realizing stable processing and efficient production of card edges and corners, and improving card quality and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG DAHONG TECH CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-05-08
AI Technical Summary
When punching thick cards, the card position is prone to change, which affects the processing effect, leading to a decrease in quality and an increase in scrap rate, thus reducing production efficiency.
The design employs a combination of slide bar, push plate, and tension spring. The card is held in place by elastic clamping, ensuring the card's position remains stable during the punching process. The guide rod and spring work together to accommodate cards of different thicknesses. Combined with an inclined collection table and hydraulic cutting, it achieves automatic collection and debris handling.
It improves the stability and quality of card processing, enhances the versatility and practicality of the device, simplifies the operation process, and significantly improves production efficiency.
Smart Images
Figure CN224210050U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of card processing technology, specifically a card corner forming device. Background Technology
[0002] Cards are small, portable information carriers widely used in various fields such as education, business, and entertainment. In education, cards are commonly used for note-taking and organizing materials; in business, they are used for advertising, identification, and promotional activities; and in entertainment, cards, such as game cards, are used for identification and access control for specific applications or services. During card production, the edges and corners need to be processed. This process makes the cards look more refined and aesthetically pleasing, and the rounded corners reduce sharpness, lowering the risk of scratches or damage.
[0003] However, when the card thickness is large, the impact and shearing forces generated during the punching process are large, which can easily cause the card position to change, thus affecting the final punching effect. This will not only reduce the quality of the card, but also increase the scrap rate during the processing and reduce production efficiency. Utility Model Content
[0004] To address the shortcomings of existing technologies, this application provides a card corner forming device, which has the advantages of stably forming the corners of thick cards and ensuring that the card position does not change during the punching process, thus solving the problems mentioned in the background technology.
[0005] To achieve the above objectives, this application provides the following technical solution: a card corner forming device, comprising a base plate, a processing frame fixedly connected to the upper surface of the base plate, an L-shaped processing table fixedly installed on the outer surface of the processing frame, a card set placed on the outer surface of the L-shaped processing table, a stabilizing component provided on the outside of the L-shaped processing table, the stabilizing component including a bracket, a sliding rod fixedly connected to the inner wall of the bracket, a push plate slidably connected to the outer surface of the sliding rod, a tension spring sleeved on the outside of the sliding rod, and the two ends of the tension spring being fixedly connected to the bottom surface of the push plate and the inner wall of the bracket, respectively, a paddle fixedly connected to the outer surface of the push plate, an electric push rod provided on the outside of the processing frame, the output end of the electric push rod being fixedly connected to the outer surface of the bracket, a support frame fixedly installed on the outer surface of the electric push rod, and the outer surface of the support frame being fixedly connected to the side of the base plate.
[0006] The above scheme, through the use of sliding rods, push plates, and tension springs, can clamp and fix the entire card group, ensuring the stability of the card position during the punching process, thereby improving the processing effect and card quality. Furthermore, the push plate and tension springs adopt an elastic design, which can adapt to cards of different thicknesses, improving the versatility and practicality of the device. The entire device has a compact structure, is easy to operate, and greatly improves production efficiency.
[0007] Furthermore, two guide rods are slidably connected to the inner wall of the push plate. One end of each guide rod is fixedly connected to a pressing plate. A spring is sleeved on the outside of each guide rod, and the two ends of the spring are fixedly connected to the bottom surface of the push plate and the upper surface of the pressing plate, respectively. A connecting plate is fixedly connected to the other end of each guide rod.
[0008] The above solution utilizes a guide rod, spring, and extrusion plate. When the push plate moves, it drives the extrusion plate to move as well. Under the action of the spring, the card set can be further clamped, ensuring the stability of the card set processing.
[0009] Furthermore, an L-shaped collection platform is provided above the base plate, and a base is fixedly connected to the outer surface of the L-shaped collection platform, and the outer surface of the base is fixedly connected to the upper surface of the base plate.
[0010] With the above solution, by setting up an L-shaped collection platform, the processed card sets are pushed into the surface of the L-shaped collection platform by an electric push rod. At this time, the L-shaped collection platform can collect the processed card sets, which makes it convenient for staff to collect them in a centralized manner.
[0011] Furthermore, the outer surface of the L-shaped processing table is provided with anti-slip guide texture.
[0012] The above solution, by setting anti-slip guide patterns, can increase the friction between the card set and the L-shaped processing table, and the anti-slip guide patterns can guide the movement of the card set to a certain extent, thereby improving production efficiency.
[0013] Furthermore, a connecting seat is fixedly connected to the outer surface of the processing frame, and the outer surface of the connecting seat is fixedly connected to the outer surface of the L-shaped processing table. A collection cavity is opened on the outer surface of the connecting seat, and a collection box is placed inside the collection cavity.
[0014] Through the above solution, by setting up a collection box, the processing debris can enter the interior of the collection chamber through the chip discharge groove, fall onto the surface of the collection box and be collected in a concentrated manner, and the collection box can be quickly removed and emptied, thereby realizing the rapid processing of debris and improving work efficiency.
[0015] Furthermore, a notch is formed on the outer surface of the L-shaped processing table, a hydraulic rod is fixedly installed on the outer surface of the processing frame, a mounting plate is fixedly connected to the output end of the hydraulic rod, and a cutting blade is fixedly connected to the end of the mounting plate away from the output end of the hydraulic rod. The external dimensions of the cutting blade are adapted to the inner wall dimensions of the notch.
[0016] The above solution, through the use of hydraulic rods, mounting plates, and cutting blades, can perform edge and corner processing on the pushed-in card sets, thereby improving work efficiency.
[0017] Furthermore, both the L-shaped collection platform and the L-shaped processing platform are inclined.
[0018] With the above solution, the L-shaped collection table and L-shaped processing table are tilted. Under the influence of gravity, the placed card set automatically moves to one side, which allows the card set to be automatically sorted during placement, thereby reducing the time required for manual alignment and improving production efficiency.
[0019] Furthermore, the outer surface of the L-shaped processing table is provided with a chip removal groove, and the inner wall of the chip removal groove is connected to the inner wall of the collection cavity.
[0020] With the above solution, by setting up a chip removal groove, the processed chips can enter the inside of the collection chamber through the chip removal groove, thereby keeping the surface of the L-shaped processing table clean.
[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0022] This card edge forming device, through the use of a sliding rod, a push plate, and a tension spring, can clamp and fix the entire card assembly, ensuring the stability of the card position during the punching process, thereby improving the processing effect and card quality. Furthermore, the push plate and tension spring adopt an elastic design, which can adapt to cards of different thicknesses, improving the versatility and practicality of the device. The entire device has a compact structure, is easy to operate, and greatly improves production efficiency. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the entire application;
[0024] Figure 2 This is a three-dimensional structural view of the overall side of this application;
[0025] Figure 3 This is a three-dimensional structural diagram of the processing frame for this application;
[0026] Figure 4 This is a three-dimensional structural diagram of the L-shaped machining table of this application;
[0027] Figure 5This is a three-dimensional structural diagram of the stable component of this application.
[0028] In the picture:
[0029] 1. Base plate; 2. Processing frame; 3. L-shaped processing table; 4. Card set; 5. Stabilizing components; 501. Bracket; 502. Slide rod; 503. Push plate; 504. Paddle; 505. Tension spring; 506. Guide rod; 507. Spring; 508. Extrusion plate; 509. Connecting plate; 6. Electric push rod; 7. Support frame; 8. L-shaped collection table; 9. Anti-slip guide texture; 10. Connecting seat; 11. Collection chamber; 12. Collection box; 13. Chip removal groove; 14. Cutting groove; 15. Hydraulic rod; 16. Mounting plate; 17. Cutting blade. Detailed Implementation
[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0031] Please see Figure 1 , Figure 2 and Figure 5This embodiment of a card corner forming device includes a base plate 1. A processing frame 2 is fixedly connected to the upper surface of the base plate 1. An L-shaped processing table 3 is fixedly installed on the outer surface of the processing frame 2. Card sets 4 are placed on the outer surface of the L-shaped processing table 3. A stabilizing component 5 is provided on the outside of the L-shaped processing table 3. The stabilizing component 5 includes a bracket 501. A sliding rod 502 is fixedly connected to the inner wall of the bracket 501. A push plate 503 is slidably connected to the outer surface of the sliding rod 502. A tension spring 505 is sleeved on the outside of the sliding rod 502, and the two ends of the tension spring 505 are respectively fixedly connected to the bottom surface of the push plate 503 and the bracket 501. The inner wall of the 01 is fixedly connected to the outer surface of the push plate 503 with a lever 504. The outer side of the processing frame 2 is provided with an electric push rod 6. The output end of the electric push rod 6 is fixedly connected to the outer surface of the bracket 501. A support frame 7 is fixedly installed on the outer surface of the electric push rod 6, and the outer surface of the support frame 7 is fixedly connected to the side of the base plate 1. By setting the sliding rod 502, the push plate 503, and the tension spring 505, the card group 4 can be clamped and fixed as a whole, ensuring the stability of the card position during the punching process, thereby improving the processing effect and card quality. The push plate 503 and the tension spring 505 are... The flexible design allows it to adapt to cards of different thicknesses, improving the versatility and practicality of the device. The entire device is compact, easy to operate, and greatly improves production efficiency. Two guide rods 506 are slidably connected to the inner wall of the push plate 503. One end of each guide rod 506 is fixedly connected to a pressing plate 508. The two guide rods 506, in conjunction with the push plate 503, limit and guide the movement of the pressing plate 508, ensuring precise directional movement and improving the stability of the pressing plate 508. Springs 507 are fitted around the outside of each guide rod 506. The two ends of the push plate 506 are fixedly connected to the bottom surface of the push plate 503 and the upper surface of the extrusion plate 508, respectively. The tension force of the tension spring 505 is greater than the pushing force of the extrusion plate 508, so that the two can work together to achieve stable and effective card fixing. The other ends of the two guide rods 506 are fixedly connected to the connecting plate 509. By setting the guide rods 506, springs 507 and extrusion plates 508, when the push plate 503 moves, it drives the extrusion plate 508 to move. At this time, under the action of the spring 507, the card group 4 can be further clamped to ensure the stability of the card group 4 processing process.
[0032] Please see Figure 1 , Figure 3 and Figure 4An L-shaped collection platform 8 is provided above the base plate 1. A base is fixedly connected to the outer surface of the L-shaped collection platform 8, and the outer surface of the base is fixedly connected to the upper surface of the base plate 1. Through the function of the L-shaped collection platform 8, the processed card sets 4 are pushed into the surface of the L-shaped collection platform 8 by the electric push rod 6. At this time, the L-shaped collection platform 8 can collect the processed card sets 4, thus facilitating centralized collection by staff. The outer surface of the L-shaped processing table 3 is provided with anti-slip guide patterns 9. By setting the anti-slip guide patterns 9, the friction between the card sets 4 and the L-shaped processing table 3 can be increased, and the anti-slip guide patterns 9 can also improve the friction between the card sets 4 and the L-shaped processing table 3. The movement of the card group 4 is guided in a certain way, thereby improving production efficiency. The outer surface of the processing frame 2 is fixedly connected to the connecting seat 10, and the outer surface of the connecting seat 10 is fixedly connected to the outer surface of the L-shaped processing table 3. The outer surface of the connecting seat 10 is provided with a collection cavity 11, and a collection box 12 is placed inside the collection cavity 11. By setting the collection box 12, the processing debris can enter the inside of the collection cavity 11 through the chip discharge groove 13 and fall onto the surface of the collection box 12 for centralized collection. The collection box 12 can be quickly removed and emptied, thereby realizing the rapid processing of debris and improving work efficiency.
[0033] Please see Figure 1 , Figure 3 and Figure 4 The outer surface of the L-shaped processing table 3 has a notch 14. A hydraulic rod 15 is fixedly installed on the outer surface of the processing frame 2. A mounting plate 16 is fixedly connected to the output end of the hydraulic rod 15. A cutting blade 17 is fixedly connected to the end of the mounting plate 16 away from the output end of the hydraulic rod 15. The external dimensions of the cutting blade 17 are adapted to the inner wall dimensions of the notch 14. By setting up the hydraulic rod 15, the mounting plate 16, and the cutting blade 17, the edges and corners of the pushed-in card set 4 can be processed, which can improve work efficiency. Both the L-shaped collection table 8 and the L-shaped processing table 3 are... The L-shaped collection table 8 and L-shaped processing table 3 are tilted. Under the influence of gravity, the card set 4 placed therein will automatically move to one side, which will automatically organize the card set 4 when it is placed, thereby reducing the time for manual alignment and improving production efficiency. The outer surface of the L-shaped processing table 3 is provided with a chip removal groove 13. The inner wall of the chip removal groove 13 is connected to the inner wall of the collection cavity 11. By setting the chip removal groove 13, the processed chips can enter the interior of the collection cavity 11 through the chip removal groove 13, thereby keeping the surface of the L-shaped processing table 3 clean.
[0034] The card corner forming device in this embodiment, through the action of sliding rod 502, push plate 503, and tension spring 505, can clamp and fix the card group 4 as a whole, ensuring the stability of the card position during the punching process, thereby improving the processing effect and card quality. Furthermore, the push plate 503 and tension spring 505 are designed with elasticity, which can adapt to cards of different thicknesses, improving the versatility and practicality of the device. The entire device has a compact structure, is easy to operate, and greatly improves production efficiency.
[0035] The working principle of the above embodiment is as follows: This device can process the corners of multiple or thicker cards. In this device, card group 4 consists of multiple stacked cards. When processing the corners of card group 4, the paddle 504 is first manually moved upwards, causing the push plate 503 and the pressing plate 508 to move away from the surface of the L-shaped processing table 3. Then, card group 4 is placed under the pressing plate 508. At this time, the paddle 504 is manually released. Then, under the pull of the tension spring 505, the push plate 503 is moved downwards. At this time, the movement of the push plate 503 causes the spring 507 and the pressing plate 508 to move downwards and press and fix card group 4. During the pressing process, a secondary push can be performed under the push of the spring 507, thereby improving the corners of card group 4. To ensure processing stability, the electric push rod 6 moves the bracket 501 and simultaneously moves the card set 4 towards the cutting blade 17. After moving to the designated position, the hydraulic rod 15 is activated to drive the mounting plate 16 to process the edges and corners of the card set 4. Then, the electric push rod 6 pushes again to push the card set 4 onto the surface of the L-shaped collecting table 8 for collection. Finally, the chips generated during the cutting process can enter the interior of the collecting chamber 11 through the chip discharge groove 13, thereby keeping the surface of the L-shaped processing table 3 clean. The chips fall into the interior of the collecting chamber 11 through the chip discharge groove 13 and onto the surface of the collecting box 12 for centralized collection. The collecting box 12 can be quickly removed and emptied, thus achieving rapid chip processing.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0037] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A card corner forming device, comprising a base plate (1), characterized in that: A processing frame (2) is fixedly connected to the upper surface of the base plate (1). An L-shaped processing table (3) is fixedly installed on the outer surface of the processing frame (2). A card set (4) is placed on the outer surface of the L-shaped processing table (3). A stabilizing component (5) is provided on the outside of the L-shaped processing table (3). The stabilizing component (5) includes a bracket (501). A slide rod (502) is fixedly connected to the inner wall of the bracket (501). A push plate (503) is slidably connected to the outer surface of the slide rod (502). The outer sleeve of the slide rod (502) is... A tension spring (505) is provided, and the two ends of the tension spring (505) are respectively fixedly connected to the bottom surface of the push plate (503) and the inner wall of the bracket (501). A paddle (504) is fixedly connected to the outer surface of the push plate (503). An electric push rod (6) is provided on the outside of the processing frame (2). The output end of the electric push rod (6) is fixedly connected to the outer surface of the bracket (501). A support frame (7) is fixedly installed on the outer surface of the electric push rod (6), and the outer surface of the support frame (7) is fixedly connected to the side of the base plate (1).
2. The card corner forming device according to claim 1, characterized in that: The inner wall of the push plate (503) is slidably connected to two guide rods (506). One end of each guide rod (506) is fixedly connected to an extrusion plate (508). A spring (507) is sleeved on the outside of each guide rod (506), and the two ends of the spring (507) are fixedly connected to the bottom surface of the push plate (503) and the upper surface of the extrusion plate (508), respectively. The other end of each guide rod (506) is fixedly connected to a connecting plate (509).
3. The card corner forming device according to claim 1, characterized in that: An L-shaped collection platform (8) is provided above the base plate (1). A base is fixedly connected to the outer surface of the L-shaped collection platform (8), and the outer surface of the base is fixedly connected to the upper surface of the base plate (1).
4. The card corner forming device according to claim 1, characterized in that: The outer surface of the L-shaped processing table (3) is provided with anti-slip guide texture (9).
5. The card corner forming device according to claim 1, characterized in that: The outer surface of the processing frame (2) is fixedly connected to a connecting seat (10), and the outer surface of the connecting seat (10) is fixedly connected to the outer surface of the L-shaped processing table (3). The outer surface of the connecting seat (10) is provided with a collection cavity (11), and a collection box (12) is placed inside the collection cavity (11).
6. The card corner forming device according to claim 1, characterized in that: The outer surface of the L-shaped processing table (3) is provided with a cutting groove (14). A hydraulic rod (15) is fixedly installed on the outer surface of the processing frame (2). The output end of the hydraulic rod (15) is fixedly connected to a mounting plate (16). A cutting blade (17) is fixedly connected to one end of the mounting plate (16) away from the output end of the hydraulic rod (15). The external dimensions of the cutting blade (17) are adapted to the inner wall dimensions of the cutting groove (14).
7. The card corner forming device according to claim 3, characterized in that: Both the L-shaped collection platform (8) and the L-shaped processing platform (3) are inclined.
8. The card corner forming device according to claim 5, characterized in that: The outer surface of the L-shaped processing table (3) is provided with a chip removal groove (13), and the inner wall of the chip removal groove (13) is connected to the inner wall of the collection cavity (11).