Artificial turf wrapping machine

Abstract

The utility model belongs to the technical field of artificial turfs, and particularly relates to an artificial turf wrapping machine which comprises a base, a first material guide frame and a second material guide frame are fixedly installed on the top of the base, and a main material roller is fixedly installed on one side of the first material guide frame. A wrapping mechanism and a receiving mechanism are fixedly mounted at the top of the base; the collecting mechanism comprises a support, a second motor is fixedly mounted at the top of the support and used for driving a screw to drive a fixing frame to linearly move, a top plate is fixedly mounted at the top of the fixing frame, a moving mechanism is arranged at the top of the top plate, and a driving assembly fixedly mounted on one side of the fixing frame drives a rotating shaft to rotate. And the rotating shaft drives the winding roller to rotate synchronously. The second motor can drive the screw to drive the fixing frame and the two winding rollers to horizontally move, so that after one winding roller completes winding, the other winding roller can be switched to collect materials without long-time shutdown, and meanwhile, the winding roller completing winding can be taken down under the action of the moving mechanism.

Description

Technical Field

[0001] This utility model belongs to the field of artificial turf technology, specifically relating to an artificial turf wrapping machine. Background Technology

[0002] In the current traditional artificial turf yarn processing, the artificial turf yarn production process involves drawing the yarn out by a drawing machine, then winding it into a winding drum, and transferring it to a winding (or twisting) drum machine for winding (or twisting). Three or more yarns are wound (or twisted) into a single winding drum, and then transferred to a winding machine for winding before being used in the tufting process.

[0003] Problems with existing technology:

[0004] Currently available artificial turf wrapping machines typically lack a mechanism for collecting the wrapped turf fibers, requiring manual operation. Furthermore, the machine needs to be stopped for a period of time after collection to replace the winding structure, which significantly impacts the efficiency of the artificial turf wrapping machine. Additionally, the existing wrapping structure lacks a guiding mechanism, resulting in uneven wrapping. Utility Model Content

[0005] The purpose of this invention is to provide an artificial turf wrapping machine that can drive a screw via a second motor to move a fixed frame and two take-up rollers horizontally. This allows the machine to switch to another take-up roller for material collection without long downtime after a single take-up roller has finished winding. At the same time, the machine can easily remove the finished take-up roller with the cooperation of the moving mechanism, electric telescopic rod, and pneumatic gripper, thus saving time and effort.

[0006] The specific technical solution adopted by this utility model is as follows:

[0007] An artificial turf wrapping machine includes a base, on the top of which a first guide frame and a second guide frame are fixedly installed, and a main material roller is fixedly installed on one side of the first guide frame.

[0008] The top of the base is fixedly equipped with a wrapping mechanism and a receiving mechanism;

[0009] The material taking mechanism includes a bracket, a second motor is fixedly installed on the top of the bracket, the second motor is used to drive the screw to drive the fixed frame to move linearly, a top plate is fixedly installed on the top of the fixed frame, a moving mechanism is provided on the top of the top plate, and a driving component fixedly installed on one side of the fixed frame drives the rotating shaft to rotate, so that the rotating shaft drives the take-up roller to rotate synchronously.

[0010] The screw is threadedly installed on the fixed frame, which is slidably installed on the top of the bracket. The screw drives the fixed frame and the fixed frame to move linearly, so that the top plate drives the moving mechanism to move synchronously.

[0011] The rotating shaft is provided in two sets, and passes through the fixed frame and is installed in a transmission manner with the drive assembly. The drive assembly is fixedly installed with the fixed frame.

[0012] The moving mechanism includes a cylinder, which drives a first rack to rotate a driven gear. The driven gear drives a second rack to move linearly with the connecting frame. An electric telescopic rod fixedly installed at the bottom of the connecting frame is used to push the mounting seat to move vertically. The mounting seat drives the pneumatic gripper to move vertically synchronously.

[0013] The cylinder is fixedly installed on the top of the top plate, the first rack and the second rack are arranged and slidably installed with the top plate, and the driven gear is meshed between the first rack and the second rack.

[0014] The wrapping mechanism includes a housing, a mounting bracket is fixedly installed on the top of the housing, and a transmission component is fixedly installed on one side of the housing. The transmission component drives the fixed base and the feed roller to rotate circumferentially.

[0015] The transmission assembly includes a first motor, which drives a transmission pulley to rotate a transmission gear, which in turn drives a gear ring to rotate.

[0016] The technical effects achieved by this utility model are as follows:

[0017] This invention utilizes a second motor mounted on the top of a support frame. The activation of this second motor drives a screw to rotate, causing the fixed frame to move the rotating shaft and take-up roller in a linear motion. Since the rotating shaft and take-up roller are correspondingly positioned on opposite sides of the fixed frame, the activation of the second motor allows one of the take-up rollers to move to one side of the second guide frame, thus achieving automatic winding under the drive assembly. After winding is complete, the rollers can be separated using a built-in cutting structure within the second guide frame. Simultaneously, the activation of the second motor moves the other take-up roller to one side of the second guide frame to replace the original take-up roller. Therefore, this device can achieve continuous material feeding without long-term downtime. At the same time, since a cylinder is installed on the top of the top plate, the cylinder can drive the first rack to move linearly, thereby rotating the driven gear. The driven gear drives the second rack to move linearly. The movement of the second rack can drive the connecting frame, electric telescopic rod and mounting base to move synchronously, so that the pneumatic gripper moves to the top of the take-up roller side. The pneumatic gripper and electric telescopic rod can clamp the take-up roller by activating them, and the cylinder can remove the take-up roller from the surface of the rotating shaft, thereby realizing automatic material feeding, which saves more time and labor.

[0018] This utility model features a first guide frame installed on the top of the base, which passes through the interior of the mounting frame. A transmission component is installed on one side of the outer shell. The starting of the first motor drives the transmission wheel belt to rotate the transmission gear. Since the transmission gear meshes with the gear ring and the gear ring is rotatably mounted to the mounting frame, the gear ring can be driven to rotate. Since multiple fixed seats are fixedly mounted around the inside of the gear ring, the fixed seats can be driven to drive the sub-material roller to rotate circumferentially, so that the wrapping material is evenly wrapped around the surface of the straw. Attached Figure Description

[0019] Figure 1 This is a three-dimensional view of the overall installation structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the material receiving mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the moving mechanism structure in this utility model;

[0022] Figure 4 This is a schematic diagram of the wrapping mechanism in this utility model;

[0023] Figure 5 This is a schematic diagram of the transmission component structure in this utility model.

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1. Base; 2. First guide frame; 3. Main roller; 4. Winding mechanism; 41. Housing; 42. Mounting frame; 43. Fixed seat; 44. Sub-roller; 45. Transmission assembly; 451. First motor; 452. Transmission belt; 453. Transmission gear; 454. Gear ring; 5. Second guide frame; 6. Rewinding mechanism; 61. Bracket; 62. Second motor; 63. Screw; 64. Fixed frame; 65. Rotating shaft; 66. Rewinding roller; 67. Top plate; 68. Moving mechanism; 681. Cylinder; 682. First rack; 683. Driven gear; 684. Second rack; 685. Connecting frame; 686. Electric telescopic rod; 687. Mounting seat; 688. Pneumatic gripper; 69. Drive assembly. Detailed Implementation

[0026] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0027] like Figure 1-5As shown, an artificial turf wrapping machine includes a base 1, a first guide frame 2 and a second guide frame 5 are fixedly installed on the top of the base 1, and a main material roller 3 is fixedly installed on one side of the first guide frame 2.

[0028] The top of the base 1 is fixedly equipped with a wrapping mechanism 4 and a receiving mechanism 6;

[0029] The material receiving mechanism 6 includes a bracket 61, a second motor 62 fixedly mounted on the top of the bracket 61, the second motor 62 driving the screw 63 to drive the fixed frame 64 to move linearly, a top plate 67 fixedly mounted on the top of the fixed frame 64, a moving mechanism 68 provided on the top of the top plate 67, and a driving assembly 69 fixedly mounted on one side of the fixed frame 64 driving the rotating shaft 65 to rotate, so that the rotating shaft 65 drives the take-up roller 66 to rotate synchronously.

[0030] See attached document Figure 1 , Figure 2 and Figure 3 In this embodiment, the screw 63 is threadedly installed on the fixing frame 64, and the fixing frame 64 is slidably installed on the top of the bracket 61. The screw 63 drives the fixing frame 64 and the fixing frame 64 to move linearly, so that the top plate 67 drives the moving mechanism 68 to move synchronously.

[0031] In the above embodiment, the screw 63 can be rotated by starting the second motor 62. The screw 63 and the fixed frame 64 are threaded together, causing the fixed frame 64 to move linearly at the top of the bracket 61. The movement of the fixed frame 64 causes the rotating shaft 65 to drive the winding roller 66, thereby realizing the automatic switching of the two winding rollers 66 and improving the material collection efficiency.

[0032] Furthermore, two sets of rotating shafts 65 are provided, which pass through the fixed frame 64 and are installed in transmission with the drive assembly 69. At the same time, the drive assembly 69 is fixedly installed with the fixed frame 64. Therefore, when the drive assembly 69 is started, it can drive the rotating shaft 65 to rotate. The rotation of the rotating shaft 65 can drive the winding roller 66 to rotate, thereby realizing the winding of the wrapped straw.

[0033] Furthermore, since a moving mechanism 68 is installed on the top of the top plate 67, the activation of the moving mechanism 68 can drive the winding roller 66 to move, thereby making it easier to unload the wound winding roller 66, thus saving more time and effort.

[0034] Specifically, the moving mechanism 68 includes a cylinder 681, which can drive the first rack 682 to drive the driven gear 683 to rotate, thereby causing the driven gear 683 to drive the second rack 684 and the connecting frame 685 to move linearly. Since the electric telescopic rod 686 fixedly installed at the bottom of the connecting frame 685 can be used to push the mounting base 687 to move vertically, the mounting base 687 drives the pneumatic gripper 688 to move vertically synchronously. The vertical movement of the pneumatic gripper 688 can clamp the take-up roller 66, thereby coordinating with the movement of the second rack 684 and the first rack 682, so that the take-up roller 66 can be easily removed from the surface of the take-up roller 66.

[0035] More specifically, the cylinder 681 is fixedly installed on the top of the top plate 67, the first rack 682 and the second rack 684 are arranged and slidably installed with the top plate 67, and the driven gear 683 is meshed between the first rack 682 and the second rack 684. Therefore, when the cylinder 681 is activated to push the first rack 682 to move, the driven gear 683 can drive the second rack 684 to move synchronously in opposite directions, so that the two take-up rollers 66 can be fed out separately.

[0036] See attached document Figure 1 , Figure 4 and Figure 5 In this embodiment, the wrapping mechanism 4 includes a housing 41, a mounting bracket 42 is fixedly installed on the top of the housing 41, and a transmission assembly 45 is fixedly installed on one side of the housing 41. The transmission assembly 45 drives the fixed seat 43 and the feed roller 44 to rotate circumferentially.

[0037] In the above embodiment, since multiple fixed seats 43 are provided, when the transmission component 45 is started, the fixed seats 43 can be rotated and the sub-material roller 44 can be rotated synchronously. Through the circumferential rotation of the sub-material roller 44, the wrapping material can be wrapped around the surface of the straw, thereby realizing the wrapping process of the straw.

[0038] According to the above structure, the transmission assembly 45 includes a first motor 451, which can drive the transmission belt 452 to drive the transmission gear 453 to rotate. The transmission gear 453 and the gear ring 454 are rotatably mounted inside the mounting bracket 42. Therefore, when the transmission gear 453 rotates, the gear ring 454 can be driven to rotate through the transmission gear 453. Since the fixed seat 43 is fixedly mounted to the transmission assembly 45, the fixed seat 43 can be rotated.

[0039] The working principle of this utility model is as follows: the straw fibers on the surface of the main material roller 3 pass through the interior of the first guide frame 2 and through the wrapping mechanism 4. The first motor 451 is started to drive the transmission belt 452 to rotate, and the transmission belt 452 can drive the transmission gear 453 and the gear ring 454 to rotate synchronously. The rotation of the gear ring 454 can drive the fixed seat 43 and the sub-material roller 44 to rotate, thereby wrapping the wrapping material around the surface of the straw fibers. After the wrapped straw fibers are wrapped around the surface of the take-up roller 66 by the second guide frame 5, the drive assembly 69 is started to drive the rotating shaft 65 to rotate, thereby causing the take-up roller 66 to rotate and take up the wrapped straw fibers. When one of the take-up rollers 66 has finished taking up the straw fibers, the cutting structure inside the second guide frame 5 can be activated to cut the straw fibers. Once the cut is made, the second motor 62 is started to drive the screw 63 to rotate, thereby causing the fixed frame 64 to drive another take-up roller 66 to switch and perform replacement take-up. At this time, the cylinder 681 is started to push the first rack 682 to move linearly, thereby causing the driven gear 683 to rotate, thereby causing the driven gear 683 to drive the second rack 684 to move linearly synchronously. The second rack 684 drives the electric telescopic rod 686 and the mounting base 687 to move synchronously through the connecting frame 685, so that the pneumatic gripper 688 moves to the top of the take-up roller 66. By starting the pneumatic gripper 688 to clamp the take-up roller 66, and starting the cylinder 681 to remove the take-up roller 66 from the surface of the rotating shaft 65, and starting the electric telescopic rod 686, the automatic unloading of the take-up roller 66 can be realized.

[0040] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. An artificial turf wrapping machine, characterized in that, include: The base (1) has a first guide frame (2) and a second guide frame (5) fixedly installed on its top. A main material roller (3) is fixedly installed on one side of the first guide frame (2). The base (1) is fixedly installed with a wrapping mechanism (4) and a receiving mechanism (6). The material receiving mechanism (6) includes a bracket (61), a second motor (62) is fixedly installed on the top of the bracket (61), the second motor (62) is used to drive the screw (63) to drive the fixed frame (64) to move linearly, a top plate (67) is fixedly installed on the top of the fixed frame (64), a moving mechanism (68) is provided on the top of the top plate (67), and a driving component (69) fixedly installed on one side of the fixed frame (64) drives the rotating shaft (65) to rotate, so that the rotating shaft (65) drives the take-up roller (66) to rotate synchronously.

2. The artificial turf wrapping machine according to claim 1, characterized in that: The screw (63) is threadedly installed with the fixing frame (64), and the fixing frame (64) is slidably installed on the top of the bracket (61). The screw (63) drives the fixing frame (64) and the fixing frame (64) to move linearly, so that the top plate (67) drives the moving mechanism (68) to move synchronously.

3. The artificial turf wrapping machine according to claim 1, characterized in that: Two sets of rotating shafts (65) are provided, and they pass through the fixed frame (64) and are driven by the drive assembly (69). The drive assembly (69) is fixedly installed with the fixed frame (64).

4. The artificial turf wrapping machine according to claim 1, characterized in that: The moving mechanism (68) includes a cylinder (681), which pushes the first rack (682) to drive the driven gear (683) to rotate. The driven gear (683) drives the second rack (684) and the connecting frame (685) to move linearly. An electric telescopic rod (686) fixedly installed at the bottom of the connecting frame (685) is used to push the mounting base (687) to move vertically. The mounting base (687) drives the pneumatic gripper (688) to move vertically synchronously.

5. The artificial turf wrapping machine according to claim 4, characterized in that: The cylinder (681) is fixedly installed on the top of the top plate (67), the first rack (682) and the second rack (684) are arranged and slidably installed with the top plate (67), and the driven gear (683) is meshed between the first rack (682) and the second rack (684).

6. The artificial turf wrapping machine according to claim 1, characterized in that: The wrapping mechanism (4) includes a housing (41), a mounting bracket (42) is fixedly installed on the top of the housing (41), and a transmission assembly (45) is fixedly installed on one side of the housing (41). The transmission assembly (45) drives the fixed seat (43) and the sub-roller (44) to rotate circumferentially.

7. The artificial turf wrapping machine according to claim 6, characterized in that: The transmission assembly (45) includes a first motor (451), which drives the transmission belt (452) to rotate the transmission gear (453), thereby causing the transmission gear (453) to rotate the gear ring (454).

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