Fabric anti-static treatment equipment

Abstract

The utility model relates to the technical field of fabric processing, in particular to fabric anti-static processing equipment which comprises an equipment box used for fabric anti-static processing, an electrostatic processing mechanism is arranged in the equipment box, and the electrostatic processing mechanism is formed by combining a double-face electrostatic processing spraying cabin and a double-face electrostatic processing curing cabin. Corresponding fabric openings are formed in the two side faces of the double-face electrostatic treatment curing cabin, an upper curing cavity and a lower curing cavity are formed in the positions, close to the tops and the bottoms of the fabric openings, of the interior of the double-face electrostatic treatment curing cabin correspondingly, and a first infrared dryer and a second infrared dryer are fixedly installed on the inner top face of the upper curing cavity and the inner bottom face of the lower curing cavity correspondingly. And compared with existing warp-knitted fabric anti-static treatment equipment, the whole warp-knitted fabric anti-static treatment equipment has the advantages that spraying and curing are completed at a time, the fabric anti-static treatment period is shortened, the working procedures are reduced, and the fabric treatment efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of fabric treatment technology, specifically to a fabric antistatic treatment device. Background Technology

[0002] The significance of antistatic treatment for fabrics lies in preventing the accumulation and discharge of static charges, thus protecting the safety of people and equipment. Static electricity often causes problems such as fires, explosions, and machine malfunctions, making antistatic treatment essential. Antistatic methods include adding conductive and antistatic substances. Commonly used methods include metal coating, deposition, and surface modification, all of which require specialized processing equipment.

[0003] A search revealed that application CN221230835U discloses an antistatic treatment device for warp-knitted fabrics. This device, when treating the fabric, evenly sprays antistatic liquid onto the fabric through nozzles on a spray pipe, and then uses a suction pipe to collect and treat the resulting mist-like antistatic liquid, preventing it from spreading into the air and polluting it. The collected antistatic liquid can also be reused, reducing resource waste.

[0004] However, there are still some defects and shortcomings that need to be optimized. The specific defects and shortcomings are as follows: After the fabric is treated by the antistatic treatment equipment for warp-knitted fabric, it still needs to be dried and cured by another drying equipment in order to ensure that the antistatic agent can firmly adhere to the fabric and form a stable antistatic effect. This results in the entire treatment cycle being lengthened, the number of processes being increased, and the efficiency being lower. Therefore, it is necessary to design a fabric antistatic treatment equipment to solve the problems mentioned in the background technology. Utility Model Content

[0005] The purpose of this invention is to provide a fabric antistatic treatment device that effectively solves the technical problem that existing warp-knitted fabric antistatic treatment devices require additional drying equipment to dry and cure the fabric after treatment, in order to ensure that the antistatic agent can firmly adhere to the fabric and form a stable antistatic effect. This results in a longer processing cycle, more steps, and lower efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An antistatic fabric treatment device includes a device box for antistatic fabric treatment. The device box contains an antistatic treatment mechanism, which is composed of a double-sided antistatic spraying chamber and a double-sided antistatic curing chamber. The double-sided antistatic curing chamber has corresponding fabric openings on both sides. The top and bottom of the double-sided antistatic curing chamber near the fabric openings are respectively provided with an upper curing chamber and a lower curing chamber. A first infrared dryer and a second infrared dryer are respectively fixedly installed on the top surface of the upper curing chamber and the bottom surface of the lower curing chamber. A first temperature sensor and a second temperature sensor are respectively fixedly installed at the upper and lower ends of the double-sided antistatic curing chamber near the inner wall of the discharge end.

[0008] As a preferred embodiment of this utility model, the first infrared dryer and the second infrared dryer, the first temperature sensor and the second temperature sensor are symmetrically distributed vertically, and the first temperature sensor and the second temperature sensor are attached to the fabric surface at their respective ends.

[0009] As a preferred embodiment of this utility model, liquid delivery pipes are fixedly installed at both the upper and lower ends of one side of the double-sided electrostatic treatment spraying chamber, and recovery pipes are fixedly installed at both the upper and lower ends of the side of the double-sided electrostatic treatment spraying chamber away from the liquid delivery pipes.

[0010] As a preferred embodiment of this utility model, mounting angle steels are fixedly installed at the upper and lower ends of both sides of the double-sided electrostatic spraying chamber and the double-sided electrostatic curing chamber, and the mounting angle steels are fixedly connected to the inner wall of the equipment box by fixing bolts.

[0011] As a preferred embodiment of this utility model, a PLC controller is fixedly installed on one side of the equipment box, and the PLC controller and the first infrared dryer, the second infrared dryer, the first temperature sensor, and the second temperature sensor are all electrically connected through wires.

[0012] As a preferred embodiment of this utility model, an electrostatic liquid tank and a liquid pump are fixedly installed on the top surface of the equipment box, and the liquid inlet of the liquid pump is connected to the electrostatic liquid tank. A recycling bin is installed on the top surface of the electrostatic liquid tank.

[0013] As a preferred embodiment of this utility model, the liquid pump is connected to the liquid delivery pipe through a delivery pipeline, the recovery box is connected to the recovery pipe through a suction pipeline, a suction fan is fixedly installed on the top surface of the recovery box, and the air inlet of the suction fan is connected to the recovery box.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the design of the double-sided electrostatic curing chamber allows the electrostatic treatment mechanism to not only perform double-sided antistatic spraying on the fabric but also double-sided drying and curing. This ensures that the antistatic agent adheres firmly to the fabric, forming a stable antistatic effect. Furthermore, the spraying and curing are completed in one step, shortening the antistatic treatment cycle, reducing procedures, and improving fabric processing efficiency. This effectively solves the technical problem of existing warp-knitted fabric antistatic treatment equipment requiring additional drying equipment after fabric treatment to ensure the antistatic agent adheres firmly to the fabric and forms a stable antistatic effect, which leads to a longer processing cycle, increased procedures, and lower efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional external structure of this utility model;

[0017] Figure 2 This is a three-dimensional structural diagram of the equipment box in this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the electrostatic treatment mechanism in this utility model;

[0019] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the double-sided electrostatic curing chamber in this utility model.

[0020] In the diagram: 1. Equipment box; 11. PLC controller; 12. Electrostatic liquid tank; 13. Liquid pump; 131. Delivery pipeline; 14. Recovery box; 141. Suction pipeline; 142. Suction fan; 2. Electrostatic treatment mechanism; 21. Double-sided electrostatic treatment spraying chamber; 211. Liquid delivery pipe; 212. Recovery pipe; 22. Double-sided electrostatic treatment curing chamber; 221. Fabric opening; 222. Upper curing chamber; 223. Lower curing chamber; 224. First infrared dryer; 225. Second infrared dryer; 226. First temperature sensor; 227. Second temperature sensor; 23. Mounting angle steel; 24. Fixing bolts. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0022] Example:

[0023] This utility model provides a fabric antistatic treatment device, which effectively solves the technical problem that existing warp-knitted fabric antistatic treatment devices require additional drying equipment to dry and cure the fabric after treatment in order to ensure that the antistatic agent can firmly adhere to the fabric and form a stable antistatic effect, which leads to a longer processing cycle, increased procedures, and lower efficiency.

[0024] Please see Figures 1-4 This utility model provides a technical solution:

[0025] A fabric antistatic treatment device includes a device box 1 for fabric antistatic treatment. A PLC controller 11 is fixedly installed on one side of the device box 1. An electrostatic liquid tank 12 and a liquid pump 13 are fixedly installed on the top surface of the device box 1. The liquid inlet of the liquid pump 13 is connected to the electrostatic liquid tank 12. A recycling box 14 is installed through the top surface of the electrostatic liquid tank 12.

[0026] The equipment box 1 is equipped with an electrostatic treatment mechanism 2, which is composed of a double-sided electrostatic treatment spraying chamber 21 and a double-sided electrostatic treatment curing chamber 22. Angle steels 23 are fixedly installed at the top and bottom ends of both sides of the double-sided electrostatic treatment spraying chamber 21 and the double-sided electrostatic treatment curing chamber 22. The angle steels 23 and the inner wall of the equipment box 1 are fixedly connected by fixing bolts 24. The design of the equipment box 1 combined with the double-sided electrostatic treatment spraying chamber 21 and the double-sided electrostatic treatment curing chamber 22 allows the fabric to achieve antistatic treatment in a dust-free environment, improving the fabric treatment effect. At the same time, the design of the angle steels 23 and fixing bolts 24 ensures the stability of the electrostatic treatment mechanism 2 inside the equipment box 1, which is conducive to the orderly antistatic treatment of the fabric.

[0027] The double-sided electrostatic curing chamber 22 has corresponding fabric openings 221 on both sides. An upper curing chamber 222 and a lower curing chamber 223 are respectively located at the top and bottom near the fabric openings 221 inside the double-sided electrostatic curing chamber 22. A first infrared dryer 224 and a second infrared dryer 225 are fixedly installed on the top surface inside the upper curing chamber 222 and the bottom surface inside the lower curing chamber 223, respectively. A first temperature sensor 226 and a second temperature sensor 227 are fixedly installed at the upper and lower ends near the inner wall of the discharge side of the double-sided electrostatic curing chamber 22. The first infrared dryer 224 and the second infrared dryer 225, the first temperature sensor 226 and the second temperature sensor 227 are also fixedly installed at these locations. The sensors 227 are symmetrically distributed vertically, and the first temperature sensor 226 and the second temperature sensor 227 are close to each other with their end faces in contact with the fabric surface. After the fabric to be treated with antistatic liquid is sprayed in the double-sided antistatic treatment spraying chamber 21, it enters the double-sided antistatic treatment curing chamber 22 and passes through the first infrared dryer 224 and the second infrared dryer 225, which are symmetrically distributed vertically, to dry and cure the fabric on both sides using the infrared drying principle. This ensures that the antistatic agent can firmly adhere to the fabric and form a stable antistatic effect. The spraying and curing are completed in one go, which shortens the antistatic treatment cycle of the fabric, reduces the number of processes, and improves the processing efficiency of the fabric.

[0028] Furthermore, in this embodiment, please refer to Figure 1 and Figure 3 A liquid delivery pipe 211 is fixedly installed at both the top and bottom ends of one side of the double-sided electrostatic spraying chamber 21, and a recovery pipe 212 is fixedly installed at both the top and bottom ends of the side of the double-sided electrostatic spraying chamber 21 away from the liquid delivery pipe 211. A liquid pump 13 is connected to the liquid delivery pipe 211 via a delivery pipe 131, and a recovery box 14 is connected to the recovery pipe 212 via a suction pipe 141. A suction fan 142 is fixedly installed on the top surface of the recovery box 14, and the air inlet of the suction fan 142 is connected to the recovery box 14. Under the action of the electrostatic liquid tank 12, the antistatic liquid inside the electrostatic liquid tank 12 will pass through the delivery pipe 131 and the liquid delivery pipe 211, and finally be sprayed onto the surface of the fabric by the upper and lower nozzles inside the double-sided electrostatic treatment spraying chamber 21. At the same time, under the action of the suction fan 142, the air inside the double-sided electrostatic treatment spraying chamber 21 will pass through the recovery pipe 212 and the suction pipe 141, enter the recovery box 14 for filtration, and finally be discharged from the exhaust port of the suction fan 142. This achieves antistatic spraying of the fabric and resource recycling and reuse, which is environmentally friendly and energy-saving.

[0029] Furthermore, in this embodiment, please refer to Figure 1 and Figure 4The PLC controller 11 and the first infrared dryer 224, the second infrared dryer 225, the first temperature sensor 226, and the second temperature sensor 227 are all electrically connected by wires. The first temperature sensor 226 and the second temperature sensor 227, which are symmetrically distributed vertically, monitor the temperature of the dried and cured fabric surface. When the monitoring data of the temperature sensor exceeds the limit value, the PLC controller 11 automatically adjusts the power of the first infrared dryer 224 and the second infrared dryer 225, thereby automatically adjusting their temperature to reach the appropriate temperature required for the drying and curing of the fabric, avoiding damage to the conductive fibers and affecting the antistatic performance of the fabric due to high temperature.

[0030] It should be noted that the double-sided electrostatic treatment spraying chamber 21 and the recycling bin 14 are both technologies that have been publicly disclosed in existing antistatic treatment equipment for warp-knitted fabrics, and will not be elaborated on here.

[0031] In this embodiment, the specific implementation scenario is as follows: First, under the action of the liquid pump 13, the antistatic liquid inside the electrostatic liquid tank 12 passes through the delivery pipe 131 and the liquid delivery pipe 211, and is finally sprayed onto the surface of the fabric by the upper and lower nozzles inside the double-sided electrostatic treatment spraying chamber 21. At the same time, under the action of the suction fan 142, the air inside the double-sided electrostatic treatment spraying chamber 21 passes through the recovery pipe 212 and the suction pipe 141, enters the recovery box 14 for filtration, and is finally discharged from the exhaust port of the suction fan 142. Subsequently, the fabric to be treated with antistatic liquid enters the double-sided electrostatic treatment curing chamber 22 after being sprayed with double-sided antistatic liquid in the double-sided electrostatic treatment spraying chamber 21, and passes through the first infrared dryer 224 and the second infrared dryer 225, which are symmetrically distributed vertically, utilizing the infrared drying principle. The fabric undergoes double-sided drying and curing to ensure the antistatic agent adheres firmly to the fabric, forming a stable antistatic effect. Simultaneously, a first temperature sensor 226 and a second temperature sensor 227, symmetrically distributed vertically, monitor the temperature of the dried and cured fabric surface. When the temperature sensor readings exceed the limit, the PLC controller 11 automatically adjusts the power of the first infrared dryer 224 and the second infrared dryer 225, thereby automatically regulating the temperature to achieve the appropriate drying and curing temperature required for the fabric. This prevents high temperatures from damaging the conductive fibers and affecting the fabric's antistatic performance. Compared to existing warp-knitted fabric antistatic treatment equipment, this method completes the spraying and curing process in one step, shortening the antistatic treatment cycle, reducing steps, and improving fabric processing efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabric antistatic treatment device, comprising a device box (1) for fabric antistatic treatment, characterized in that: The equipment box (1) is equipped with an electrostatic treatment mechanism (2), which is composed of a double-sided electrostatic treatment spraying chamber (21) and a double-sided electrostatic treatment curing chamber (22). The double-sided electrostatic treatment curing chamber (22) has corresponding fabric openings (221) on both sides. The double-sided electrostatic treatment curing chamber (22) is provided with an upper curing chamber (222) and a lower curing chamber (223) at the top and bottom near the fabric openings (221), respectively. The top surface of the upper curing chamber (222) and the bottom surface of the lower curing chamber (223) are fixedly installed with a first infrared dryer (224) and a second infrared dryer (225), respectively. The double-sided electrostatic treatment curing chamber (22) is fixedly installed with a first temperature sensor (226) and a second temperature sensor (227) at the upper and lower ends near the inner wall of the discharge side.

2. The fabric antistatic treatment equipment according to claim 1, characterized in that: The first infrared dryer (224) and the second infrared dryer (225), the first temperature sensor (226) and the second temperature sensor (227) are arranged symmetrically in the upper and lower positions, and the first temperature sensor (226) and the second temperature sensor (227) are attached to the fabric surface at one end close to each other.

3. The fabric antistatic treatment equipment according to claim 1, characterized in that: The double-sided electrostatic treatment spraying chamber (21) has liquid delivery pipes (211) fixedly installed at both the top and bottom ends on one side, and recovery pipes (212) fixedly installed at both the top and bottom ends on the side of the double-sided electrostatic treatment spraying chamber (21) away from the liquid delivery pipes (211).

4. The fabric antistatic treatment equipment according to claim 1, characterized in that: The double-sided electrostatic spraying chamber (21) and the double-sided electrostatic curing chamber (22) are both fixedly installed with mounting angle steel (23) at the upper and lower ends of both sides. The mounting angle steel (23) and the inner wall of the equipment box (1) are fixedly connected by fixing bolts (24).

5. The fabric antistatic treatment equipment according to claim 1, characterized in that: A PLC controller (11) is fixedly installed on one side of the equipment box (1). The PLC controller (11) and the first infrared dryer (224), the second infrared dryer (225), the first temperature sensor (226), and the second temperature sensor (227) are all electrically connected by wires.

6. The fabric antistatic treatment equipment according to claim 5, characterized in that: An electrostatic liquid tank (12) and a liquid pump (13) are fixedly installed on the top surface of the equipment box (1), and the liquid inlet of the liquid pump (13) is connected to the electrostatic liquid tank (12). A recycling box (14) is installed on the top surface of the electrostatic liquid tank (12).

7. The fabric antistatic treatment equipment according to claim 6, characterized in that: The liquid pump (13) is connected to the liquid delivery pipe (211) through the delivery pipe (131), and the recovery box (14) is connected to the recovery pipe (212) through the suction pipe (141). A suction fan (142) is fixedly installed on the top surface of the recovery box (14), and the air inlet of the suction fan (142) is connected to the recovery box (14).

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