Novel road construction compaction equipment

By combining a stabilizing plate, vibrator, buffer stabilizing column and compactor, the problem of unstable vibration of existing equipment is solved, the accuracy and consistency of road compaction are achieved, and the construction quality and equipment life are improved.

CN224213076UActive Publication Date: 2026-05-08CHINA MCC5 GROUP CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA MCC5 GROUP CORP LTD
Filing Date
2025-03-07
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing road construction compaction equipment is unstable during vibration, making it difficult to accurately control the compaction force and depth, resulting in uneven road surface compaction, which affects road quality and construction costs.

Method used

The device employs a combined structure of a stabilizing plate, an oscillator, a buffer stabilizing column, and a compactor. These components are connected by bolts and screws to ensure the stability of the oscillator. Parameters can be adjusted via a controller and operating block. The buffer stabilizing column buffers the impact force, ensuring the stability and accuracy of the compactor.

Benefits of technology

It achieves precision and consistency in road compaction, improves compaction effect, reduces resource waste and construction costs, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224213076U_ABST
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Abstract

The utility model discloses novel road construction compaction equipment which comprises a stabilizing plate, a pushing handrail is arranged at the top of the stabilizing plate, a controller is connected to the middle of the pushing handrail in a clamped mode, an oscillator is fixedly installed at the top of the stabilizing plate, and a buffering stabilizing column is connected to the bottom of the oscillator in a clamped mode. And a tramper is fixedly mounted at the bottom of the buffer stabilizing column, and a compaction plate is mounted at the bottom of the tramper. According to the utility model, the impact force generated by the oscillator is effectively buffered, the stability of the tramper in the working process is also ensured, the compaction deviation caused by uneven vibration is avoided, and the accuracy and consistency of the compaction work are ensured.
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Description

Technical Field

[0001] This utility model relates to the field of ground compaction technology, and more specifically, to a new type of road construction compaction equipment. Background Technology

[0002] Early road construction compaction equipment had relatively simple structural designs and limited functions. For example, some small compaction equipment only had basic compaction functions. Operators mainly relied on manual operation and experience to control the compaction process, lacking precise control methods. This made the compaction effect highly dependent on the individual skills and working conditions of the construction personnel, making it difficult to ensure that every section of the road surface achieved a uniform and standard compaction degree. In actual construction, under-compaction or over-compaction often occurred. Under-compaction would lead to insufficient road load-bearing capacity, and under the long-term action of vehicles, problems such as road surface subsidence and cracks would easily occur, seriously affecting the service life of the road and driving safety. Over-compaction, on the other hand, could damage the structure of the road surface materials, resulting in resource waste and increasing construction costs.

[0003] However, existing technologies have the following problems in practical use:

[0004] In practical use, the existing technology does not achieve ideal compaction results because the vibrator is prone to swaying and instability during movement. Most traditional equipment is difficult to control the compaction strength and depth precisely, resulting in uneven road surface compaction. Due to the lack of an effective vibration adjustment mechanism, the vibration frequency and amplitude cannot be flexibly adjusted according to different ground conditions and construction requirements. Utility Model Content

[0005] The purpose of this utility model is to provide a new type of road construction compaction equipment in order to solve the problems mentioned in the background art.

[0006] The present invention adopts the following technical solution:

[0007] A novel road construction compaction device includes a stabilizing plate, a pushing handle on the top of the stabilizing plate, a controller snapped into the middle of the pushing handle, a vibrator fixedly installed on the top of the stabilizing plate, a buffer stabilizing column snapped into the bottom of the vibrator, a compactor fixedly installed at the bottom of the buffer stabilizing column, and a compaction plate installed at the bottom of the compactor.

[0008] Furthermore, a limit frame is fixedly installed on the top of the stabilizing plate, and a handle is fixedly installed on the top of the stabilizing plate.

[0009] Furthermore, a stabilizing rod is fixedly connected to the middle of the push armrest, and anti-slip handles are fixedly installed on both sides of the push armrest. The bottom of the push armrest is engaged with the limiting frame of the stabilizing plate.

[0010] Furthermore, an operating block is fixedly installed on the top of the controller, and a lever is fixedly installed on one side of the controller.

[0011] Furthermore, a control board is fixedly installed on one side of the oscillator, and bolts are fixedly installed at the four corners of the bottom of the oscillator. The bottom of the oscillator is threadedly connected to the top of the stabilizing plate by bolts.

[0012] Furthermore, a clamp is fixedly installed on the top of the buffer stabilizing column, and a connecting plate is fixedly installed on the bottom of the buffer stabilizing column. The top of the buffer stabilizing column is engaged with the bottom of the oscillator through the clamp.

[0013] Furthermore, screws are fixedly installed at each of the four corners of the connecting plate, and the connecting plate is threadedly connected to the outer surface of the compactor by the screws.

[0014] Furthermore, the lower end of the compactor is provided with four connecting plates one and two connecting plates two. Each connecting plate two is installed at the bottom of the two connecting plates one. Each connecting plate one has a stress relief plate slot at its lower end, and the connecting plate two has a stress relief plate through slot. One end of the stress relief plate is engaged with the two stress relief plate slots, and the other end of the stress relief plate passes through the stress relief plate through slot and abuts against the transition connecting plate. The connecting plates two and the transition connecting plate are connected by multiple fasteners. The bottom of the transition connecting plate is installed on two support columns, and the bottom plate of the support columns is connected to the compaction plate.

[0015] Furthermore, both the second connecting plate and the transition connecting plate are inclined, and the second connecting plate and the transition connecting plate are parallel.

[0016] Beneficial effects

[0017] By combining the vibrator, stabilizing buffer column, and compactor, the device facilitates more convenient ground compaction during use. The controller is integrated into the upper part of the push handle, and its top operating block and side handle provide operators with a convenient control experience. Construction personnel can easily operate the controller to precisely adjust the vibrator's operating parameters, thereby flexibly adjusting the compaction mode according to different construction scenarios and ground conditions. The vibrator is fixed to the top of the stabilizing plate and securely connected by bolts to ensure stability during high-intensity vibration operations. The high-frequency vibration it generates effectively promotes the rearrangement of ground material particles, greatly improving the compaction effect. The buffer stabilizing column plays a key role between the vibrator and the compactor. Its top clamp is tightly engaged with the bottom of the vibrator, and the bottom connecting plate is firmly connected to the compactor by screws. This structure not only effectively buffers the impact force generated by the vibrator but also ensures the stability of the compactor during operation, avoiding compaction deviations caused by uneven vibration and ensuring the accuracy and consistency of the compaction work. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the compactor of this utility model;

[0020] Figure 3 This is a schematic diagram of the buffer stabilizing column structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the stabilizing plate structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the push-handrail structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the controller structure of this utility model.

[0024] In the diagram: 1. Stabilizing plate; 2. Push handle; 3. Controller; 4. Vibrator; 5. Buffer stabilizing column; 6. Compactor; 61. Connecting plate one; 611. Unloading plate slot; 62. Connecting plate two; 621. Unloading plate through slot; 7. Limiting frame; 8. Handle; 9. Stabilizing rod; 10. Anti-slip handle; 11. Operating block; 12. Clamp; 13. Control panel; 14. Bolt; 15. Clamp head; 16. Connecting plate; 17. Screw; 18. Unloading plate; 19. Compacting plate; 20. Transition connecting plate; 21. Fastener; 22. Support column. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0026] Example 1:

[0027] To make the device easier to operate during use, a device stabilizing plate 1 and a push handle 2 are provided;

[0028] The top of the stabilizing plate 1 is equipped with a push handle 2, a limit frame 7 is fixedly installed on the top of the stabilizing plate 1, and a handle 8 is fixedly installed on the top of the stabilizing plate 1. A stabilizing rod 9 is fixedly connected to the middle of the push handle 2, and anti-slip handles 10 are fixedly installed on both sides of the push handle 2. The bottom of the push handle 2 is engaged with the limit frame 7 of the stabilizing plate 1. Therefore, during actual construction operations, construction workers can hold the anti-slip handles 10 on both sides of the push handle 2 with both hands. This design conforms to ergonomic principles, effectively reduces hand fatigue, and allows construction workers to work comfortably even during long periods of time. To ensure comfort, the stabilizer bar 9 enhances the structural stability of the push handle 2, making it less prone to wobbling during pushing. At the same time, the snap-fit ​​connection between the bottom of the push handle 2 and the limit frame 7 of the stabilizer plate 1 ensures a secure connection between the push handle 2 and the stabilizer plate 1, making it more stable and safer for construction personnel to push the equipment. In addition, the handle 8 on the top of the stabilizer plate 1 provides construction personnel with an additional point of leverage. When starting, stopping, or needing to fine-tune the direction of the equipment, construction personnel can use the handle 8 for auxiliary operation, further improving the convenience and flexibility of operation.

[0029] Example 2:

[0030] To make the device more convenient to vibrate during use, a device vibrator 4 and a compactor 6 are provided;

[0031] An oscillator 4 is fixedly installed on the top of the stabilizing plate 1, a compactor 6 is fixedly installed on the bottom of the buffer stabilizing column 5, a control plate 13 is fixedly installed on one side of the oscillator 4, bolts 14 are fixedly installed at the four corners of the bottom of the oscillator 4, and the bottom of the oscillator 4 is threadedly connected to the top of the stabilizing plate 1 via bolts 14. A stress-relieving plate 18 is snapped into the bottom of the compactor 6. Specifically,

[0032] The lower end of the compactor 6 is provided with four connecting plates 61 and two connecting plates 62. Each connecting plate 62 is installed at the bottom of the two connecting plates 61. Each connecting plate 61 has a stress relief plate slot 611 at its lower end. The connecting plate 62 has a stress relief plate through slot 621. One end of the stress relief plate 18 is engaged with the two stress relief plate slots 611. The other end of the stress relief plate 18 passes through the stress relief plate through slot 621 and abuts against the transition connecting plate 20. The connecting plate 62 and the transition connecting plate 20 are connected by multiple fasteners 21. The bottom of the transition connecting plate 20 is installed on two support columns 22. The bottom of the support columns 22 is connected to the compaction plate 19.

[0033] Both connecting plate 62 and transition connecting plate 20 are inclined to facilitate stress relief. Connecting plate 62 and transition connecting plate 20 are parallel.

[0034] When starting the equipment for compaction, the operator can easily adjust the vibration frequency, amplitude and other parameters of the vibrator 4 through the control panel 13. The bottom of the vibrator 4 is tightly connected to the stabilizing plate 1 by bolts 14, ensuring that the vibrator 4 can be stably fixed on the stabilizing plate 1 during high-intensity vibration and will not be displaced or loosened due to vibration. The high-frequency vibration generated by the vibrator 4 is transmitted to the compactor 6 through the buffer stabilizing column 5, and then acts on the ground. The compactor 6 makes the compaction plate 19 at the bottom directly contact the ground, distributing the vibration energy evenly on the ground, causing the ground material particles to rearrange under the action of vibration, effectively improving the compaction effect and efficiency. The setting of the unloading plate 18 can effectively disperse the impact force during the compaction process, avoid damage to the ground due to excessive local pressure, and also reduce the wear and tear on the compactor 6 itself, extending the service life of the equipment.

[0035] Example 3:

[0036] To make the device more stable during use, a device controller 3 and a buffer stabilizing column 5 are provided.

[0037] A controller 3 is snapped into the middle of the push handle 2, and a buffer stabilizing column 5 is snapped into the bottom of the vibrator 4. An operating block 11 is fixedly installed on the top of the controller 3, and a handle 12 is fixedly installed on one side of the controller 3. A clamping head 15 is fixedly installed on the top of the buffer stabilizing column 5, and a connecting plate 16 is fixedly installed on the bottom of the buffer stabilizing column 5. The top of the buffer stabilizing column 5 is snapped into the bottom of the vibrator 4 through the clamping head 15. Screws 17 are fixedly installed at each of the four corners of the connecting plate 16, and the connecting plate 16 is threadedly connected to the outer surface of the compactor 6 through the screws 17. Therefore, during the operation of the equipment, the operator can conveniently perform various control operations on the equipment, such as starting and stopping the vibrator 4, by operating the operating block 11 on the top of the controller 3 and the handle 12 on one side. Adjusting vibration parameters, etc., this design, which integrates the controller 3 into the middle of the push handle 2, allows the operator to complete various controls without leaving the operating position, improving the convenience and timeliness of operation. The buffer stabilizing column 5 is tightly connected to the vibrator 4 through the top clamp 15, and the bottom connecting plate 16 is firmly connected to the compactor 6 through the screw 17, forming a stable connection structure. It can not only effectively buffer the strong impact force generated by the vibrator 4, avoiding the impact force from acting directly on the compactor 6 and the ground, but also ensure that the compactor 6 maintains a stable position and posture during operation, avoiding compaction deviation caused by uneven vibration, ensuring the accuracy and consistency of compaction work, and thus providing high-quality compaction effect for road construction.

[0038] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0039] The working steps of this utility model are as follows:

[0040] First, the construction worker grips the anti-slip handles 10 on both sides of the push handle 2 and moves the equipment to the construction area requiring compaction. The stabilizing plate 1 provides stable support for the equipment. During the pushing process, the handle 8 on the top of the stabilizing plate 1 can be used for auxiliary directional adjustment to ensure that the equipment moves smoothly to the designated position. Second, the operator stands behind the equipment, near the push handle 2, for easy access to the controller 3. By operating the control block 11 on the top of the controller 3 or the lever 12 on one side, the operator starts the equipment's power and related control systems. Then, depending on the different construction scenarios and ground conditions, such as soil type and compaction requirements, the operator uses the control panel 1... 3. Adjust the operating parameters of the oscillator 4, including vibration frequency and amplitude. For example, for softer soil, the vibration frequency and amplitude can be appropriately increased to enhance the compaction effect. Finally, start the oscillator 4. The oscillator 4 generates high-frequency vibration. Its bottom is firmly connected to the stabilizing plate 1 by bolts 14 to ensure stability during vibration. The vibration generated by the oscillator 4 is transmitted to the compactor 6 through the buffer stabilizing column 5. The clamp 15 at the top of the buffer stabilizing column 5 is tightly connected to the bottom of the oscillator 4. The connecting plate 16 at the bottom is firmly connected to the compactor 6 by screws 17, which effectively buffers the vibration impact force and ensures the stability of the compactor 6.

[0041] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A novel road construction compaction device, characterized in that: The device includes a stabilizing plate, a push handle at the top of which a controller is snapped into the middle. An oscillator is fixedly mounted on the top of the stabilizing plate, a buffer stabilizing column is snapped into the bottom of the oscillator, a compactor is fixedly mounted at the bottom of the buffer stabilizing column, a compaction plate is installed at the bottom of the compactor, a clamp is fixedly mounted on the top of the buffer stabilizing column, and a connecting plate is fixedly mounted at the bottom of the buffer stabilizing column. The lower end of the compactor has four connecting plates (first type) and two connecting plates (second type). Each connecting plate (second type) is installed at the bottom of the two connecting plates (first type). Each connecting plate (first type) has a stress-relieving plate slot at its lower end, and each connecting plate (second type) has a stress-relieving plate through slot. One end of the stress-relieving plate is snapped into the two stress-relieving plate slots, and the other end passes through the stress-relieving plate through slot and abuts against a transition connecting plate. The connecting plates (second type) and the transition connecting plate are connected by multiple fasteners. The bottom of the transition connecting plate is mounted on two support columns, the bottom plate of which is connected to the compaction plate. Both the connecting plates (second type) and the transition connecting plate are inclined and parallel to each other.

2. The novel road construction compaction equipment according to claim 1, characterized in that: A limit frame is fixedly installed on the top of the stabilizing plate, and a handle is fixedly installed on the top of the stabilizing plate.

3. The novel road construction compaction equipment according to claim 1, characterized in that: A stabilizing rod is fixedly connected to the middle of the push handle, and anti-slip handles are fixedly installed on both sides of the push handle. The bottom of the push handle is engaged with the limiting frame of the stabilizing plate.

4. The novel road construction compaction equipment according to claim 1, characterized in that: An operating block is fixedly installed on the top of the controller, and a lever is fixedly installed on one side of the controller.

5. The novel road construction compaction equipment according to claim 1, characterized in that: A control board is fixedly installed on one side of the oscillator, and bolts are fixedly installed at the four corners of the bottom of the oscillator. The bottom of the oscillator is threadedly connected to the top of the stabilizing plate by bolts.

6. The novel road construction compaction equipment according to claim 1, characterized in that: The top of the buffer stabilizing column is snapped into the bottom of the oscillator by a clip.

7. The novel road construction compaction equipment according to claim 1, characterized in that: Screws are fixedly installed at each of the four corners of the connecting plate, and the connecting plate is threadedly connected to the outer surface of the compactor by the screws.