Tubular pile construction structure applied to multiple terrains

By designing lifting, vibration, and insertion components, the stability problem of traditional pipe pile construction equipment under various terrain conditions has been solved, enabling stable construction on soft soil, slopes, or uneven ground, thus improving construction accuracy and safety.

CN224213289UActive Publication Date: 2026-05-08SHENZHEN BASIC ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN BASIC ENG CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Traditional pipe pile construction equipment is prone to settlement, slippage, or tilting on soft soil, slopes, or uneven ground, resulting in reduced construction accuracy and safety hazards, and has poor adaptability to terrain.

Method used

A multi-terrain application pipe pile construction structure was designed, which includes a lifting component, a vibration component, and an insertion component. The lifting component adapts to uneven ground, the vibration component compacts the ground, the insertion component increases stability, and the leveling and indicating components ensure construction stability.

Benefits of technology

It improves the equipment's stability and adaptability under various terrain conditions, avoids settlement, slippage and tilting during construction, and ensures construction accuracy and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tubular pile construction, and discloses a tubular pile construction structure applied to multiple terrains, which comprises a rack, two lifting assemblies are arranged on each of two sides of the rack, the tubular pile construction structure adapts to uneven ground through the lifting assemblies, vibration assemblies are arranged in the lifting assemblies, insertion assemblies are arranged on the lifting assemblies, and the insertion assemblies are arranged on the rack. The inserting assembly is used for being inserted into the ground to enhance the ground supporting stability of the lifting assembly, leveling assemblies are arranged at the front end and one side of the rack correspondingly, and indicating assemblies are arranged at the bottom ends of the leveling assemblies. And through the design of the lifting assembly and the vibration assembly, the rack can adapt to more terrains, the land below the rack is compacted through vibration, meanwhile, the insertion assembly is inserted into the ground, the stability is improved, the stability of the construction process is guaranteed, and the adaptability and practicability of the equipment are improved.
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Description

Technical Field

[0001] This utility model patent relates to the technical field of pipe pile construction, and more specifically, to pipe pile construction structures for multi-terrain applications. Background Technology

[0002] In fields such as building construction, bridge construction, and power tower foundation construction, pipe pile construction is a common foundation treatment method, especially prestressed concrete pipe piles (PHC) and steel pipe piles, which are widely used due to their advantages such as high bearing capacity, fast construction speed, and strong adaptability.

[0003] However, traditional pipe pile construction equipment (such as static pressure pile drivers) usually relies on tracks or fixed supports for support, but it is prone to settlement, slippage or tilting on soft soil, slopes or uneven ground, which leads to a decrease in construction accuracy and even causes safety accidents, and has poor adaptability to terrain. Utility Model Content

[0004] The purpose of this utility model is to provide a pipe pile construction structure for multi-terrain applications, aiming to solve the problem that the existing pipe pile construction equipment has poor adaptability to terrain.

[0005] This utility model is implemented as follows: a pipe pile construction structure for multi-terrain applications includes a frame, with two lifting components on both sides of the frame to adapt to uneven ground. The lifting components have a vibration component inside and an insertion component on them. The insertion component is used to insert into the ground to enhance the stability of the lifting component's support to the ground. The front end and one side of the frame are equipped with leveling components, and the bottom end of the leveling components is equipped with an indicator component.

[0006] Optionally, the lifting assembly includes a second hydraulic cylinder fixedly connected to the frame, the output end of the second hydraulic cylinder is fixedly provided with a support seat, and the bottom end of the support seat is fixedly provided with a base.

[0007] Optionally, the vibration assembly includes a dual-axis motor. The front end of the support base has an installation port that communicates with the rear end of the support base. The dual-axis motor is slidably connected inside the installation port. Both the front and rear ends of the dual-axis motor are provided with eccentric wheels. The two eccentric wheels located at the front and rear ends of the dual-axis motor are fixedly connected to the output shafts at the front and rear ends of the dual-axis motor, respectively.

[0008] Optionally, the insertion component includes a mounting frame that is slidably connected to the outside of the support base. The output shafts of the dual-axis motor located at the front and rear ends extend to the outside of the mounting port and are rotatably connected to the mounting frame. Several insertion rods are fixedly provided at the bottom end of the mounting frame, and the bottom ends of the insertion rods extend through the base to the bottom.

[0009] Optionally, the leveling component includes a plumb line, the top end of which is rotatably connected to the frame, and a counterweight is fixedly provided at the bottom end of the plumb line.

[0010] Optionally, the indicating component includes a first triangular block, which is fixedly connected to the bottom of the counterweight, with the diagonal of the first triangular block located at the bottom. A second triangular block is provided below the first triangular block, which is fixedly connected to the frame, with the diagonal of the second triangular block located at the top.

[0011] Optionally, an observation slot is provided on the side of the plumb rod away from the frame, the observation slot is connected to the side of the plumb rod near the frame, and a reference slot is provided on the frame on the side of the observation slot near the frame.

[0012] Optionally, protective plates are fixedly provided at both the front and rear ends of the support base, and sliding grooves are provided on the protective plates.

[0013] Compared with the prior art, the multi-terrain application pipe pile construction structure provided by this utility model, with its lifting component and vibration component design, enables the frame to adapt to more terrains. Vibration compacts the soil below, while the insertion component is inserted into the ground to increase stability, ensuring the stability of the construction process. This improves the adaptability and practicality of the equipment and solves the problem of poor terrain adaptability of existing pipe pile construction equipment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the pipe pile construction structure for multi-terrain applications provided by this utility model;

[0015] Figure 2 yes Figure 1 Enlarged view of A in the middle;

[0016] Figure 3 This is a schematic diagram of the lifting assembly of the pipe pile construction structure for multi-terrain applications provided by this utility model;

[0017] Figure 4 This is a schematic diagram showing the disassembled vibration component and insertion component of the pipe pile construction structure for multi-terrain applications provided by this utility model;

[0018] Figure 5 This is a disassembled schematic diagram of the vibration component of the pipe pile construction structure for multi-terrain applications provided by this utility model.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1-Frame, 11-Mounting bracket, 12-Hydraulic cylinder No. 1, 13-Clamping structure;

[0021] 2-Lifting assembly, 21-Second hydraulic cylinder, 22-Support base, 23-Base;

[0022] 3-Insert component, 31-Mounting frame, 32-Plug;

[0023] 4-Vibration assembly, 41-Mounting port, 42-Dual-axis motor, 43-Eccentric wheel, 44-Protective plate, 45-Slide groove, 46-Buffer pad;

[0024] 5-Leveling component, 51-Plumb bar, 52-Counterweight;

[0025] 6-Indicator component, 61-Triangle block No. 1, 62-Triangle block No. 2, 71-Observation slot, 72-Comparison slot. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0027] The implementation of this utility model will be described in detail below with reference to specific embodiments.

[0028] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0029] Reference Figure 1-5 The image shown is a preferred embodiment of the present invention.

[0030] The multi-terrain application pipe pile construction structure includes a frame 1, which includes, but is not limited to, the body of a static pressure pile driver. The frame 1 also includes two mounting frames 11 mounted on the frame 1. The two mounting frames 11 are provided with the same clamping structure 13 inside. The clamping structure 13 is used to clamp the pipe pile. A first hydraulic cylinder 12 is fixedly provided at the top of each of the two mounting frames 11. The first hydraulic cylinder 12 is used to push the clamping structure 13 and the pipe pile clamped by the clamping structure 13 downward, so that the pipe pile is inserted into the ground through the opening on the frame 1. The output end of the first hydraulic cylinder 12 passes through the mounting frame 11 and is connected to the clamping structure 13.

[0031] Two lifting components 2 are provided on both sides of the frame 1. The lifting components 2 are used to adapt to uneven ground. The lifting components 2 are equipped with a vibration component 4 inside. The lifting components 2 are equipped with an insertion component 3. The insertion component 3 is used to insert into the ground to enhance the stability of the lifting components 2 in supporting the ground. The front end and one side of the frame 1 are equipped with a leveling component 5. The leveling component 5 is used to detect the horizontal state of the frame 1. The bottom end of the leveling component 5 is equipped with an indicator component 6.

[0032] The multi-terrain application pipe pile construction structure provided in this embodiment, with the design of the lifting component 2 and the vibration component 4, enables the frame 1 to adapt to more terrains. The vibration compacts the soil below, while the insertion component 3 is inserted into the ground to increase stability, ensuring the stability of the construction process and improving the adaptability and practicality of the equipment.

[0033] When adapting to different terrains, the second hydraulic cylinder 21 is activated. The four second hydraulic cylinders 21 control the base 23 below to contact the ground. When all are in contact with the ground, the leveling component 5 and the indicator component 6 are used to check the level of the frame 1. When the level of the frame 1 is good, the vibration component 4 on the lifting component 2 is activated. The four vibration components 4 drive the four lifting components 2 and the insertion component 3 to vibrate, thereby inserting the insertion component 3 into the ground to increase the contact area with the ground and the stability of the lifting component 2, preventing the lifting component 2 from slipping. At the same time, the vibration of the lifting component 2 can locally compact the softer soil layer below, avoiding soil subsidence during construction, which would affect the level of the frame 1.

[0034] Then check the leveling components 5 and indicator components 6 on the front and sides to check the level of the frame 1. If the level is off, adjust the four lifting components 2 again to keep the frame 1 level. When the leveling components 5 and indicator components 6 on the front and sides indicate that the level is good, the pipe pile construction will begin.

[0035] The pipe pile is lifted by a hoist, and then the pipe pile is controlled to enter the clamping structure 13 vertically from above. The clamping structure 13 is controlled to clamp and restrict the pipe pile. Through the opening on the frame 1 below the clamping structure 13 that connects to the ground, the pipe pile is brought into contact with the ground. The clamping structure 13 is controlled to clamp the pipe pile. Then, the output end of the first hydraulic cylinder 12 is activated to extend, causing the clamping structure 13 and the pipe pile clamped by the clamping structure 13 to press down, thereby inserting it into the ground. Then, the clamping structure 13 releases the pipe pile, and the output end of the first hydraulic cylinder 12 retracts, causing the clamping structure 13 to move upward. After moving upward, the clamping structure 13 clamps the pipe pile again, and the first hydraulic cylinder 12 extends again to further insert the pipe pile into the ground. This process is repeated to insert the pipe pile deeper until the specified depth is reached, thus completing the insertion construction.

[0036] The lifting assembly 2 includes a second hydraulic cylinder 21 fixedly connected to the frame 1. The output end of the second hydraulic cylinder 21 is fixedly provided with a support seat 22, and the bottom end of the support seat 22 is fixedly provided with a base 23. Activating the second hydraulic cylinder 21 drives the support seat 22 and the base 23 to move up and down, thereby adapting to different terrain heights and improving the adaptability of the frame 1.

[0037] The vibration assembly 4 includes a dual-axis motor 42. The front end of the support base 22 has a mounting port 41 that communicates with the rear end of the support base 22. The dual-axis motor 42 is slidably connected to the inside of the mounting port 41. The sliding connection between the dual-axis motor 42 and the mounting port 41 is vertical. The front and rear ends of the dual-axis motor 42 are provided with eccentric wheels 43. The eccentric wheels 43 are located inside the mounting port 41. The two eccentric wheels 43 located at the front and rear ends of the dual-axis motor 42 are fixedly connected to the output shafts at the front and rear ends of the dual-axis motor 42, respectively. When the dual-axis motor 42 is started, the output shaft rotates, which drives the eccentric wheels 43 to rotate. Due to the shift of the center of gravity of the eccentric wheels 43, the eccentric wheels 43 drive the insertion assembly 3 and the lifting assembly 2 to vibrate, which helps to compact the ground and at the same time allows the lifting assembly 2 to be inserted into the ground to provide stability.

[0038] The insertion component 3 includes a mounting frame 31, which has a certain mass and is relatively heavy. The mounting frame 31 is slidably connected to the outside of the support base 22. The output shaft of the dual-axis motor 42 located at the front and rear ends extends to the outside of the mounting port 41 and is rotatably connected to the top of the mounting frame 31. Several insertion rods 32 are fixedly provided at the bottom end of the mounting frame 31. The ends of the insertion rods 32 are used to insert into the ground, and the bottom ends of the insertion rods 32 extend downward through the base 23. When the lifting component 2 moves the support base 22 and the base 23 downward, the insertion rods 32 come into contact with the ground. The insertion rods 32, the mounting frame 31, and the mounting port 41 are pushed up by the ground. After being supported by the ground through the four lifting components 2, the eccentric wheel 43 is activated to rotate, causing the output shaft to rotate and vibrate through the eccentric wheel 43. Combined with the weight of the dual-axis motor 42 itself and the weight of the mounting frame 31, the insertion rods 32 are vibrated into the ground, increasing the contact area and stability with the ground.

[0039] Simultaneous insertion can prevent the base 23 from slipping due to insufficient friction between the base 23 and the ground, ensuring the frictional force of the support force with the ground and providing the necessary stability during construction;

[0040] Meanwhile, the vibration generated by the dual-axis motor 42 and the eccentric wheel 43 can cause the base 23 to vibrate the ground below, thereby compacting the softer soil layer below the base 23. Then, the level is tested by the indicator component 6 and the leveling component 5, and the level is adjusted again with the lifting component 2, so as to avoid the horizontal state from shifting or collapsing due to the loose soil layer below during the construction process.

[0041] The leveling component 5 includes a plumb line 51, the top end of which is rotatably connected to the frame 1, and a counterweight 52 is fixedly provided at the bottom end of the plumb line 51. The plumb line 51 is vertically downward and is used to cooperate with the indicating component 6 to detect the horizontal state of the frame 1. The counterweight 52 is used to increase the weight of the plumb line 51 to prevent the plumb line 51 from swaying due to vibration or direct wind blowing, thereby increasing stability.

[0042] The indicator component 6 includes a first triangular block 61, which is fixedly connected to the bottom of the counterweight 52. The diagonal of the first triangular block 61 is located at the bottom. A second triangular block 62 is located directly below the first triangular block 61. The second triangular block 62 is fixedly connected to the frame 1, and its diagonal is located at the top. The standard is whether the diagonals of the first triangular block 61 and the second triangular block 62 point to each other.

[0043] When the frame 1 is tilted and its horizontal position is poor, the vertical bar 51 and the counterweight 52 are still vertical due to the center pointing downwards, but the second triangular block 62 will be misaligned with the diagonal of the first triangular block 61. At this time, the construction personnel can directly observe that the first triangular block 61 and the second triangular block 62 are misaligned, and directly judge that the horizontal position of the frame 1 is poor, and it is necessary to continue to adjust the extension and retraction of the four second hydraulic cylinders 21; when the diagonals of the first triangular block 61 and the second triangular block 62 point to each other, it can be judged that the horizontal position of the frame 1 is good.

[0044] The leveling component 5 and the indicator component 6 located at the front end are used to detect the horizontal status of the left and right sides of the rack 1. The leveling component 5 and the indicator component 6 located on the side are used to detect the horizontal status of the front and rear ends of the rack 1. The horizontal status of the rack 1 is detected by the cooperation of the leveling component 5 and the indicator component 6 at the front end and the side. When the diagonals of the first triangle block 61 and the second triangle block 62 at the front end and the side point to each other, it can be determined that the overall horizontal status of the rack 1 is good.

[0045] During construction, construction personnel can observe the status of triangular block 61 and triangular block 62 at any time, thereby improving the convenience of checking the horizontal status of frame 1 during construction.

[0046] An observation slot 71 is provided on the side of the plumb line 51 away from the frame 1. The observation slot 71 is connected to the side of the plumb line 51 near the frame 1. A reference slot 72 is provided on the frame 1 on the side of the observation slot 71 near the frame 1. When working at night or when it is necessary to further check the horizontal status of the frame 1, a light is installed on the side of the observation slot 71 away from the frame 1. First, it must be placed directly to the side of the observation slot 71. Then, the light is turned on so that it illuminates the plumb line 51 and the observation slot 71, and the light shines through the observation slot 71 onto the reference slot 72.

[0047] When the light from the observation slot 71 shines directly into the interior of the reference slot 72, it can be determined that the platform is in a good horizontal state. When the light from the observation slot 71 shines on the frame 1 and is offset from the reference slot 72, it can be determined that the frame 1 is in a poor horizontal state and is deviating.

[0048] The front and rear ends of the support base 22 are fixedly equipped with protective plates 44. The two protective plates 44 are used to cover the output shaft of the dual-axis motor 42 and the eccentric wheel 43 to prevent safety hazards during operation. The protective plates 44 are provided with sliding grooves 45. The sliding grooves 45 are used to provide limit and support for the dual-axis motor 42, so that it can only move up and down, and can be connected to the mounting frame 31 through the sliding grooves 45. The mounting frame 31 is slidably connected to the outside of the protective plates 44 and the support base 22.

[0049] Both the top and bottom of the mounting port 41 are fixedly provided with buffer pads 46. The buffer pads 46 are made of rubber, among other things, and are used to provide buffer protection when the dual-axis motor 42 comes into contact with the top or bottom of the mounting port 41 to avoid direct collision.

[0050] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pipe pile construction structure for multi-terrain applications, characterized in that, The device includes a frame, with two lifting components on both sides to adapt to uneven ground. Each lifting component has a vibration component inside and an insertion component on it. The insertion component is used to insert into the ground to enhance the stability of the lifting component's support to the ground. The front end and one side of the frame are equipped with leveling components, and the bottom of the leveling components is equipped with an indicator component.

2. The pipe pile construction structure for multi-terrain applications as described in claim 1, characterized in that, The lifting assembly includes a second hydraulic cylinder fixedly connected to the frame. The output end of the second hydraulic cylinder is fixedly provided with a support seat, and the bottom end of the support seat is fixedly provided with a base.

3. The pipe pile construction structure for multi-terrain applications as described in claim 2, characterized in that, The vibration assembly includes a dual-axis motor. The front end of the support base has an installation port that communicates with the rear end of the support base. The dual-axis motor is slidably connected inside the installation port. The front and rear ends of the dual-axis motor are provided with eccentric wheels. The two eccentric wheels located at the front and rear ends of the dual-axis motor are fixedly connected to the output shafts at the front and rear ends of the dual-axis motor, respectively.

4. The pipe pile construction structure for multi-terrain applications as described in claim 3, characterized in that, The insertion assembly includes a mounting frame that is slidably connected to the outside of the support base. The output shafts of the dual-axis motor located at the front and rear ends extend to the outside of the mounting port and are rotatably connected to the mounting frame. Several inserts are fixedly provided at the bottom of the mounting frame, and the bottom ends of the inserts extend through the base to the bottom.

5. The pipe pile construction structure for multi-terrain applications as described in claim 4, characterized in that, The leveling assembly includes a plumb line, the top end of which is rotatably connected to the frame, and a counterweight is fixedly provided at the bottom end of the plumb line.

6. The pipe pile construction structure for multi-terrain applications as described in claim 5, characterized in that, The indicating component includes a first triangular block, which is fixedly connected to the bottom of the counterweight. The diagonal of the first triangular block is located at the bottom. A second triangular block is located below the first triangular block, which is fixedly connected to the frame. The diagonal of the second triangular block is located at the top.

7. The pipe pile construction structure for multi-terrain applications as described in claim 6, characterized in that, An observation slot is provided on the side of the plumb rod away from the frame. The observation slot is connected to the side of the plumb rod closer to the frame. A reference slot is provided on the frame on the side of the observation slot closer to the frame.

8. The pipe pile construction structure for multi-terrain applications as described in claim 4, characterized in that, The front and rear ends of the support base are fixed with protective plates, and the protective plates are provided with sliding grooves.

9. The pipe pile construction structure for multi-terrain applications as described in claim 4, characterized in that, Both the top and bottom of the mounting port are fixedly equipped with buffer pads.

10. The pipe pile construction structure for multi-terrain applications as described in claim 4, characterized in that, The insert includes a rod, the end of which is used to insert into the ground.