Integrally-formed cabin

The house design, which is made of cement in one piece, solves the problems of long construction cycle and poor sturdiness of existing houses, and achieves rapid installation and structural stability, reduces water leakage and noise, and saves cement usage.

CN224213852UActive Publication Date: 2026-05-08XINYANG XINJIAHANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XINYANG XINJIAHANG ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-05-19
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The existing cabins have long construction cycles, require a lot of installation work, are not sturdy enough, and are prone to leaks and noise.

Method used

The house is designed using a one-piece cement molding process, including the roof and walls. The inner side of the wall has an inner conical surface, and the outer side has an outer conical surface or other structures. The wall thickness is uniform, and it is reinforced with ribs and eaves. The threshold has a conical surface and pipe holes. The mold design facilitates demolding and installation.

Benefits of technology

It shortens the production cycle, improves structural reliability, reduces water leakage and noise, saves cement and other materials, and is easy to install.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224213852U_ABST
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Abstract

The utility model discloses an integrally formed cabin which is integrally formed by cement, the cabin comprises a roof and a wall body, the inner side of the wall body is provided with an inner conical surface, the upper end of the inner conical surface is inclined inwards, and the included angle between the inner conical surface and the horizontal plane is a, 75 degree lt; a < lt >; an inclined outer conical surface or a vertical extending straight surface or an arc surface or a concave-convex structure is arranged on the outer side wall surface of the wall body, and the average thickness of the wall body is t, 20 mmlt; tlt; the wall body is provided with a door opening. The integrally-formed cabin is integrally formed through cement pouring, the production period is shortened, and the cabin is firmer.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction, in particular to an integrally formed small house. Background Art

[0002] Small houses are widely used as storage houses, toilet houses, garbage houses, etc. For example, in rural areas, small houses are often built by bricklaying or using board components as toilet houses. Among them, small houses built by bricklaying are generally composed of bricklaying or board components. The construction of small houses by bricklaying has a long cycle, while the installation work of board components is large, the small house is not firm enough, and it is easy to leak water and generate noise. Content of the Utility Model

[0003] In order to solve the above-mentioned shortcomings of the existing small houses, the utility model provides an integrally formed small house, which is integrally formed by cement perfusion, reduces the production cycle and is more firm.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] An integrally formed small house, which is integrally formed by cement. The small house includes a roof and a wall. An inner conical surface with an upper end inclined inward is provided on the inner side of the wall. The included angle between the inner conical surface and the horizontal plane is a, 75° < a < 90°. An inclined outer conical surface or a straight surface or an arc surface or a concave-convex structure extending vertically is provided on the outer wall surface of the wall. The average thickness of the wall is t, 20mm < t < 100mm. A door opening is provided on the wall.

[0006] Through the above settings, first, the small house is integrally formed by cement perfusion, which is convenient for installation and shortens the construction period; second, the small house has stronger integrity, more firm structure, and reduces water leakage and noise.

[0007] Further, the outer wall surface of the wall is set as an outer conical surface parallel to the inner conical surface.

[0008] Through the above settings, the wall has an equal-thickness design, which saves more cement consumables.

[0009] Further, the small house further includes a reinforcing rib, which is integrally arranged on the outer side of the wall along the circumference. A first upper conical surface with an outer end inclined downward is provided on the upper side of the reinforcing rib, and a first lower conical surface with an outer end inclined upward is provided on the lower side of the reinforcing rib.

[0010] Through the above settings, first, the stiffness of the wall is improved; second, it is convenient for the outer mold to be demolded.

[0011] Further, the small house further includes an eaves, which is integrally arranged on the edge of the roof along the circumference. The projection of the outer edge of the eaves on the ground surrounds the bottom of the small house.

[0012] Through the above settings, the eaves are used to block rain.

[0013] Furthermore, the upper side of the eaves is flush with the roof, and the lower side of the eaves is provided with a second lower cone surface that slopes upward at the outer end.

[0014] The above setup facilitates the hoisting of the cabin.

[0015] Furthermore, the cabin also includes a threshold, which is integrally set on the outer side of the wall along the circumference. The threshold passes under the doorway, and a second upper cone surface with its outer end sloping downwards is provided on the upper side of the threshold.

[0016] The above settings enhance the rigidity of the lower side of the wall. In addition, a second upper conical surface is provided on the upper side of the threshold to facilitate demolding of the outer mold.

[0017] Furthermore, the threshold is equipped with pipe holes.

[0018] The above setup facilitates the passage of pipes or lines through the pipe holes into the wall.

[0019] Furthermore, forklift holes are provided on both the front and rear sides of the threshold.

[0020] The above setup facilitates forklift transport of the cabin.

[0021] Furthermore, windows are installed in the walls. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of a cabin as an example.

[0023] Figure 2 This is a front view of the cabin in the example.

[0024] Figure 3 for Figure 2 AA sectional view.

[0025] Figure 4 This is a rear view of the cabin in the example.

[0026] Figure 5 This is a side view of the cabin in the example.

[0027] Figure 6 for Figure 5 BB cross-sectional view. Detailed Implementation

[0028] The technical solution of this utility model will be further described in detail below through embodiments and in conjunction with the accompanying drawings.

[0029] like Figures 1 to 6, an integrally formed hut, which is integrally formed by cement. The hut includes a roof 3 and a wall 4. An inner conical surface 5 with an upper end inclined inward is provided on the inner side of the wall 4. The included angle between the inner conical surface 5 and the horizontal plane is a, and 75° < a < 90°. The outer wall surface of the wall is provided with an inclined outer conical surface or a vertically extending straight surface or an arc surface or a concave-convex structure. The average thickness of the wall 4 is t, and 20mm < t < 100mm. A door opening 6 is provided on the wall 4.

[0030] With the above settings, first, the hut is integrally formed by pouring cement, which is convenient for installation and shortens the construction period; second, the hut has stronger integrity, more reliable structure, and reduces leakage and noise.

[0031] The hut of this application is not limited to the field of toilet huts and can also be used for storage rooms, tool rooms, garbage houses, etc., and can be adjusted according to specific needs; the hut is integrally formed by pouring cement. Among them, the cement can be high-strength cement or lightened cement or other cement, and can be adjusted according to specific needs;

[0032] When pouring the hut, the outer mold and the inner mold are designed according to the shape of the hut. The outer mold is arranged outside the inner mold. Steel wire mesh, fiberglass mesh cloth, steel bars, etc. can be placed between the inner mold and the outer mold to increase the strength of the hut. The cement is injected between the inner mold and the outer mold. After the cement hardens, the hut is formed. Since the inner conical surface 5 is provided on the inner side of the wall 4, the inner cavity of the hut is smaller at the top and larger at the bottom, which is convenient for the inner mold to sink and demold. After the outer mold is opened, the hut can be taken out directly for installation; the entire production process of the hut can be carried out in the factory, with a short construction period. During installation, no assembly is required, which simplifies the installation, and has stronger integrity, more reliable structure, and reduces leakage and noise;

[0033] The hut of this application can be a frustum-shaped or prismatic frustum-shaped structure with a smaller upper part and a larger lower part or other structures with a smaller upper part and a larger lower part, and can be designed according to actual needs; in this embodiment, the hut is basically a quadrangular frustum structure, and an inner conical surface 5 is provided on its inner side, which is convenient for demolding. The smaller the included angle a between the inner conical surface 5 and the horizontal plane, the more convenient the demolding, but it will affect the size of the upper use space of the hut. In this application, a is specifically taken as 88.5°, which takes into account both convenient demolding and the upper use space of the hut. In addition, a can also be taken as 85° or 86° or 87°, etc., and can be adjusted according to actual needs; in this embodiment, the upper end of the inner conical surface basically extends to the roof, and the lower end basically extends to the bottom of the wall. The cross-section of the entire inner conical surface is linear. In addition, the cross-section of the inner wall can also be set as a broken line type, that is, multiple inner conical surfaces are arranged up and down on the inner side of the wall, and the upper and lower adjacent inner conical surfaces are connected by an inclined surface or a horizontal plane. As long as the shape of the inner wall is convenient for demolding, it is acceptable.

[0034] In this application, the outer wall surface of wall 4 is not limited. It can be a vertically extending straight surface, an inclined conical surface, a combination of a straight surface and a conical surface, a wavy surface, an arc surface, or a concave-convex structure. When wall 4 is designed with a uniform thickness, the thickness of wall 4 is equal to the average thickness. When the thickness of wall 4 is unequal, the average thickness of wall 4 is obtained by dividing the area of ​​the cross-section of wall 4 by the height of wall 4. The larger the average thickness, the more material is consumed and the stronger the structure. Conversely, the smaller the average thickness, the less material is consumed and the lower the structural strength. It can be adjusted according to structural requirements. The average thickness of the wall in this application is preferably 20-60mm. In this embodiment, t is specifically taken as 35mm, which saves cement material while also improving the strength of wall 4.

[0035] As one implementation, the outer wall surface of wall 4 is set as an outer cone surface 7 parallel to the inner cone surface 5.

[0036] With the above settings, the wall thickness design of four equal thicknesses saves more cement materials.

[0037] In this application, the upper end of the outer conical surface 7 of the wall 4 is inclined inward and parallel to the inner conical surface 5 of the wall 4. The thickness of the wall 4 is basically equal at all points, and the wall 4 can ensure that the basic design strength is achieved at all points, without wasting excess cement materials, thus achieving the purpose of saving materials.

[0038] As one implementation method, the cabin also includes a reinforcing rib 8, which is integrally set on the outside of the wall 4 in the circumferential direction. The upper side of the reinforcing rib 8 is provided with a first upper conical surface 9 with the outer end inclined downward, and the lower side of the reinforcing rib 8 is provided with a first lower conical surface 10 with the outer end inclined upward.

[0039] The above settings achieve two objectives: first, to increase the rigidity of the wall; and second, to facilitate the demolding of the outer mold.

[0040] The reinforcing rib 8 of this application can be set in one or more. The more reinforcing ribs 8 there are, the greater the rigidity of the wall 4. In this embodiment, a single reinforcing rib 8 is set near the middle of the wall 4. The two ends of the reinforcing rib 8 extend to the left and right sides of the door opening 6. The cross-section of the reinforcing rib 8 is basically an isosceles trapezoid, which facilitates the opening and demolding of the outer mold.

[0041] As one implementation, the cabin also includes an eaves 11, which is integrally set along the edge of the roof 3 in the circumferential direction, and the projection of the outer edge of the eaves 11 on the ground surrounds the bottom of the cabin.

[0042] With the above setup, rain is blocked by the eaves 11.

[0043] The eaves 11 of this application are integrally formed around the roof 3, and the edges of the eaves 11 extend outward so that the bottom of the small house is within the ground projection range of the eaves 11, and rainwater will not fall onto the outside of the wall 4 when it drips from the edge of the eaves 11.

[0044] As one implementation method, the upper side of the eaves 11 is flush with the roof 3, and the lower side of the eaves 11 is provided with a second lower cone surface 12 with the outer end tilting upward.

[0045] The above settings facilitate the demolding of the eaves.

[0046] As one approach, steel lifting rings can be pre-embedded on the upper side of the eaves to facilitate the hoisting of the small house.

[0047] As one implementation, the cabin also includes a threshold 14, which is integrally set on the outside of the wall 4 in the circumferential direction. The threshold 14 passes under the doorway 6, and a second upper conical surface 15 with its outer end sloping downward is provided on the upper side of the threshold 14.

[0048] The above settings enhance the rigidity of the lower side of the wall 4. In addition, a second upper conical surface 15 is provided on the upper side of the threshold 14 to facilitate the demolding of the outer mold.

[0049] As one implementation method, a pipe hole 16 is provided on the threshold 14.

[0050] The above setup facilitates the passage of pipes or lines through the pipe hole 16 through the wall 4.

[0051] As one implementation method, forklift holes 20 are provided on both the front and rear sides of the threshold.

[0052] The above setup facilitates forklift transport of the cabin.

[0053] Specifically, in this embodiment, the pipe hole is set on the left, right, front, or rear side of the cabin, which can be set according to actual needs. The forklift hole of this application is set on opposite sides of the cabin, such as the front and rear sides. The forklift hole positions on the front and rear sides are corresponding, which makes it convenient for the forklift forks to pass through the lower side of the cabin so that the forklift can move the trolley.

[0054] As one implementation method, a window 17 is provided on the wall 4.

[0055] The above settings improve the ventilation of the cabin.

[0056] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.

Claims

1. A one-piece molded cabin, characterized in that, The small house is integrally formed of cement. The small house includes a roof and a wall. An inner conical surface with an upper end inclined inward is provided on the inner side of the wall. The included angle between the inner conical surface and the horizontal plane is a, where 75° < a < 90°. An inclined outer conical surface, a straight surface extending vertically, an arc surface, or a concave-convex structure is provided on the outer wall surface of the wall. The average thickness of the wall is t, where 20 mm < t < 100 mm. A door opening is provided on the wall.

2. The one-piece molded cabin according to claim 1, characterized in that, The outer wall surface of the wall is provided as an outer conical surface parallel to the inner conical surface.

3. The one-piece molded cabin according to claim 1, characterized in that, The small house further includes a reinforcing rib. The reinforcing rib is integrally provided on the outer side of the wall along the circumference. A first upper conical surface with an outer end inclined downward is provided on the upper side of the reinforcing rib. A first lower conical surface with an outer end inclined upward is provided on the lower side of the reinforcing rib.

4. The one-piece molded cabin according to claim 1, characterized in that, The small house further includes an eaves. The eaves are integrally provided on the edge of the roof along the circumference. The projection of the outer edge of the eaves on the ground surrounds the bottom of the small house.

5. The one-piece molded cabin according to claim 4, characterized in that, The upper side of the eaves is flush with the roof. A second lower conical surface with an outer end inclined upward is provided on the lower side of the eaves.

6. The one-piece molded cabin according to claim 1, characterized in that, The small house further includes a threshold. The threshold is integrally provided on the outer side of the wall along the circumference. The threshold passes under the door opening. A second upper conical surface with an outer end inclined downward is provided on the upper side of the threshold.

7. The one-piece molded cabin according to claim 6, characterized in that, A pipe hole is provided on the threshold.

8. The one-piece molded cabin according to claim 6, characterized in that, Forklift holes are provided on both the front and rear sides of the threshold.

9. The one-piece molded cabin according to claim 1, characterized in that, A window is provided on the wall.