Intelligent material detector

Abstract

The utility model belongs to the technical field of SMD electronic material value measuring equipment structures, and particularly relates to an intelligent material detector which comprises a bottom plate, a bearing mechanism, a camera mechanism, a probe mechanism and an illumination mechanism, the bottom plate is used for placing the mechanisms, the bearing mechanism is used for bearing an electronic material to be detected, and the illumination mechanism is used for providing a light source. And the camera mechanism and the probe mechanism are used for photographing and detecting the electronic material. In practical application, the detection of the surface-mounted electronic material belt can be automatically completed, the problem of wrong materials caused by inconsistency of a real object and a material disc is solved, the operation difficulty is reduced, the manual operation is reduced, the production efficiency is improved, and the production quality is improved.

Description

Technical Field

[0001] This application belongs to the technical field of surface mount electronic material equipment structure, specifically relating to an intelligent material detector. Background Technology

[0002] In the production and processing of electronic components, it is required to measure and test the values ​​of film-coated electronic components (resistors, capacitors, inductors) to prevent incorrect materials. This is mainly used to test electronic components without removing the film, ensuring that the tested components are qualified, thereby guaranteeing the product quality of the factory.

[0003] When measuring electronic tapes using surface mount technology (SMT) components, especially for capacitors, resistors, and SMT components with silkscreen printing, there is a possibility of misfitting due to discrepancies between the actual SMT component and the reel, which increases the difficulty of measurement. There is an urgent need for a solution to this problem. Summary of the Invention

[0004] The purpose of this application is to provide an intelligent material detector that addresses the shortcomings of existing technologies. In practical applications, it achieves automated detection of surface mount electronic strips through the combined action of a support mechanism, a camera mechanism, a probe mechanism, and an illumination mechanism, thereby solving the problem of incorrect material detection caused by discrepancies between the actual material and the tray, and reducing the difficulty of measurement.

[0005] To achieve the above objectives, this application adopts the following technical solution:

[0006] An intelligent material detector, comprising:

[0007] Base plate;

[0008] The supporting mechanism includes a fixed track, an adjustable track, a support member, and a first adjusting component. The fixed track and the adjustable track are installed correspondingly. The fixed track is fixedly installed above the base plate by the support member. The adjustable track is movably installed above the base plate by the first adjusting component. A material belt fixing component is provided above the fixed track. The material belt fixing component is movably installed on the base plate by a second adjusting component. Corresponding upper feeding wheel and lower feeding wheel are provided on the material belt fixing component and the fixed track.

[0009] A camera mechanism is provided, wherein a column is fixedly installed on the base plate, and the camera mechanism is installed on the top of the column. The camera mechanism includes a mounting base and a screen printing camera and a measuring camera installed on the mounting base. The screen printing camera and the measuring camera are respectively arranged above the supporting mechanism.

[0010] The probe mechanism includes a front probe, a rear probe, a third adjustment component, a fourth adjustment component, and a fifth adjustment component. The front probe and the rear probe are matched and installed, and both are set corresponding to the bearing mechanism. The front probe, the rear probe, the third adjustment component, and the fourth adjustment component are all movably connected to the base plate through the fifth adjustment component. The third adjustment component is used to adjust the position of the front probe, and the fourth adjustment component is used to adjust the position of the rear probe.

[0011] The lighting mechanism includes a light source element correspondingly disposed below the support mechanism, the light source element being movably connected to the base plate via a sixth adjustment assembly.

[0012] As an improvement to the intelligent material detector described in this application, the lower feeding wheel is fixedly installed on the support member, a first notch is provided on the fixed track, a portion of the lower feeding wheel is located within the first notch, and the bearing mechanism further includes an adjustable power source, a first drive wheel and a first power rod, the adjustable power source is fixedly installed on the column, one end of the first power rod is connected to the output end of the adjustable power source, the other end of the first power rod is connected to the lower feeding wheel, and the first drive wheel is sleeved on the first power rod.

[0013] As an improvement to the intelligent material detector described in this application, the material belt fixing assembly further includes a pressure plate, a fixing block, a second power rod, and a second drive wheel disposed above the fixed track. The fixing block is disposed above the pressure plate, the second power rod passes through the fixing block, one end of the second power rod is equipped with the second drive wheel, and the other end of the second power rod is equipped with the upper feeding wheel. The pressure plate is provided with a second notch, and part of the upper feeding wheel is located within the second notch. The second drive wheel is disposed corresponding to the first drive wheel.

[0014] As an improvement of the intelligent material detector described in this application, the second adjustment component includes a second power source, a second lead screw, and a second adjustment block. One end of the second lead screw is connected to the output end of the second power source, and the second adjustment block is sleeved on the other end of the second lead screw. The second adjustment block is fixedly connected to the pressure plate, and a pressure plate origin sensor and a pressure plate limit sensor corresponding to the second adjustment block are fixedly installed on the column.

[0015] As an improvement to the intelligent material detector described in this application, the first adjustment component includes a first power source, a drive wheel, a driven wheel, a synchronous belt, a first lead screw, and a first adjustment block. The first power source is fixedly installed on the first mounting plate, which is perpendicularly installed to the support member. A first slide rail is provided on the first mounting plate, a first slider is installed on the first slide rail, and a first movable plate is installed on the first slider. The drive wheel is connected to the output end of the first power source, and the drive wheel and the driven wheel are synchronously connected via a synchronous belt. One end of the first lead screw is connected to the driven wheel, and the first adjustment block is sleeved on the first lead screw. The first adjustment block is installed inside the first movable plate. A first fixed block is vertically installed on the first mounting plate, and the first lead screw passes through the first fixed block. A downwardly extending position sensing plate is installed on the side of the first movable plate, and a downwardly extending position sensing mounting plate is installed on the side of the first mounting plate. A track origin sensor and a track limit sensor, corresponding to the position sensing plate, are fixedly installed on the position sensing mounting plate.

[0016] As an improvement to the intelligent material detector described in this application, the fifth adjustment component includes a fifth power source, a fifth lead screw, a fifth adjustment block, a fifth movable plate, a fifth front mounting plate, and a fifth rear mounting plate. The fifth power source is fixedly installed on the base plate. One end of the fifth lead screw is connected to the output end of the fifth power source. The fifth adjustment block is sleeved on the other end of the fifth lead screw and is installed on the fifth movable plate. The fifth movable plate is provided with a first adjustment hole for placing the fifth lead screw. The fifth front mounting plate and the fifth rear mounting plate are both fixedly installed on the base plate. A fifth front slider is provided on one side of the fifth movable plate. A fifth front slide rail is provided on the fifth front mounting plate corresponding to the fifth front slider. A fifth rear slide rail is provided on the fifth rear mounting plate. A fifth rear slider is provided on the other side of the fifth movable plate corresponding to the fifth rear slide rail.

[0017] As an improvement of the intelligent material detector described in this application, a displacement sensing plate is installed on the side of the fifth movable plate, and a displacement sensing mounting plate is provided on the side of the fifth front mounting plate. The displacement sensing mounting plate is provided with a displacement origin sensor and a displacement limit sensor corresponding to the displacement sensing plate.

[0018] As an improvement to the intelligent material detector described in this application, the third adjustment component includes a third power source, a third lead screw, a third adjustment block, a third adjustment arm, and a third slider. One end of the third lead screw is connected to the output end of the third power source. The third adjustment block is sleeved on the other end of the third lead screw and connected to the third slider. A third slide rail is provided on the fifth movable plate, and the third slider is installed correspondingly to the third slide rail. One end of the third adjustment arm is connected to the third adjustment block, and the other end of the third adjustment arm is connected to the front measuring needle. A second adjustment hole is provided on the fifth movable plate, and a front measuring sensor plate passing through the second adjustment hole is installed on the third adjustment block. A front measuring sensor plate corresponding to the front measuring sensor plate is provided on the fifth movable plate.

[0019] As an improvement to the intelligent material detector described in this application, the fourth adjustment component includes a fourth power source, a fourth lead screw, a fourth adjustment block, a fourth adjustment arm, and a fourth slider. One end of the fourth lead screw is connected to the output end of the fourth power source. The fourth adjustment block is sleeved on the other end of the fourth lead screw and connected to the fourth slider. A fourth slide rail is provided on the fifth movable plate, and the fourth slider is installed correspondingly to the fourth slide rail. One end of the fourth adjustment arm is connected to the fourth adjustment block, and the other end of the fourth adjustment arm is connected to the rear measuring needle. A rear measuring sensor plate passing through the second adjustment hole is installed on the fourth adjustment block, and a rear measuring sensor corresponding to the rear measuring sensor plate is provided on the fifth movable plate.

[0020] As an improvement of the intelligent material detector described in this application, a limiting rod corresponding to the bearing mechanism is installed on the light source element; the sixth adjustment component includes a sixth power source, a sixth lead screw, a sixth adjusting block, a sixth slider, a sixth slide rail, a sixth mounting plate, and a sixth mounting block. One end of the sixth lead screw is connected to the output end of the sixth power source, the sixth adjusting block is sleeved on the other end of the sixth lead screw, one end of the sixth mounting block is equipped with the light source element, the other end of the sixth mounting block is connected to the sixth adjusting block, the sixth mounting plate is fixedly installed on the base plate, the sixth mounting plate is provided with a sixth slider, and the sixth adjusting block is provided with a sixth slide rail corresponding to the sixth slider.

[0021] The beneficial effects of this application are as follows: The intelligent material detector of this application realizes automated detection of surface mount electronic strips through the joint action of the carrying mechanism, camera mechanism, probe mechanism and lighting mechanism. In practical application, the carrying mechanism is used to place the surface mount electronic strip to be detected. It can be adapted to strips of different sizes by adjusting the track. The strip fixing component can fix the strip. The carrying mechanism and the strip fixing component can transport the strip. The camera mechanism can take pictures of the strip and identify the real structure of the strip. The probe mechanism uses a front probe and a rear probe to measure the strip. The lighting mechanism is used to provide a light source for the detection of the strip. The joint action of the above mechanisms can solve the problem of incorrect material caused by the inconsistency between the actual material and the tray, reduce the difficulty of measurement, reduce manual operation, and thus improve production efficiency and product quality. Attached Figure Description

[0022] The features, advantages, and technical effects of exemplary embodiments of this application will now be described with reference to the accompanying drawings.

[0023] Figure 1 This is one of the structural schematic diagrams of an embodiment of this application.

[0024] Figure 2 This is a second structural schematic diagram of an embodiment of this application.

[0025] Figure 3 This is one of the structural schematic diagrams of the fifth adjustment component in the embodiments of this application.

[0026] Figure 4 This is the second schematic diagram of the structure of the fifth adjustment component in the embodiments of this application.

[0027] The reference numerals in the attached figures are explained as follows:

[0028] 1. Base plate; 11. Column; 111. Pressure plate origin sensor; 112. Pressure plate limit sensor;

[0029] 2. Bearing mechanism; 21. Fixed track; 211. Lower feed wheel; 212. First notch; 22. Adjustable track; 23. Support component; 24. First adjusting assembly; 241. First power source; 242. Driving wheel; 243. Driven wheel; 245. First lead screw; 246. First adjusting block; 247. First slide rail; 248. First slider; 249. First fixed block; 250. Position sensing plate; 251. Position sensing mounting plate; 252. Track origin sensor; 253. Track limit sensor; 254. First mounting plate; 255. First movable plate; 25. Adjustable power source; 26. First drive wheel; 27. First power rod;

[0030] 3. Belt fixing assembly; 31. Second adjusting assembly; 311. Second power source; 312. Second lead screw; 313. Second adjusting block; 32. Upper feeding wheel; 33. Pressure plate; 34. Fixed mounting block; 35. Second power rod; 36. Second drive wheel;

[0031] 4. Camera mechanism; 41. Mounting base; 42. Screen printing camera; 43. Measurement camera;

[0032] 5. Stylus Mechanism; 51. Front Measuring Stylus; 52. Rear Measuring Stylus; 53. Third Adjustment Component; 531. Third Power Source; 532. Third Lead Screw; 533. Third Adjusting Block; 534. Third Adjusting Arm; 535. Third Sliding Block; 536. Third Slide Rail; 537. Front Measuring Sensor; 538. Front Measuring Sensor; 54. Fourth Adjustment Component; 541. Fourth Power Source; 542. Fourth Lead Screw; 543. Fourth Adjusting Block; 544. Fourth Adjusting Arm; 545. Fourth Sliding Block; 546. Fourth Slide Rail; 547. Rear 548. Measuring sensor; 55. Rear measuring sensor; 55. Fifth adjustment component; 551. Fifth power source; 552. Fifth lead screw; 553. Fifth adjustment block; 554. Fifth movable plate; 555. Fifth front mounting plate; 556. Fifth rear mounting plate; 557. First adjustment hole; 558. Fifth front slider; 560. Fifth rear slide rail; 561. Fifth rear slider; 562. Displacement sensor; 563. Displacement sensor mounting plate; 564. Displacement origin sensor; 565. Displacement limit sensor; 566. Second adjustment hole;

[0033] 6. Lighting mechanism; 61. Light source element; 611. Limiting rod; 62. Sixth adjustment component; 621. Sixth power source; 622. Sixth lead screw; 623. Sixth adjusting block; 624. Sixth slider; 626. Sixth mounting plate; 627. Sixth mounting block. Detailed Implementation

[0034] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "including but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error. Furthermore, terms such as "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0036] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0037] The following is in conjunction with the appendix Figures 1-4 The present application will be further described in detail with reference to specific implementation methods, but this is not intended to limit the present application.

[0038] Implementation

[0039] An intelligent material detector includes a base plate 1, a support mechanism 2, a strip fixing assembly 3, a camera mechanism 4, a probe mechanism 5, and an illumination mechanism 6. A column 11 is fixedly installed on the base plate 1. The workflow of this embodiment is as follows: an electronic strip is placed on the support mechanism 2, the strip fixing assembly 3 descends to fix the electronic strip, and the support mechanism 2 and the strip fixing assembly 3 work together to deliver the electronic strip to the positioning position; then, the screen printing camera 42 in the camera mechanism 4 performs screen printing comparison on the electronic strip; afterwards, the illumination mechanism 6 rises to the track feeding plane to provide light; the probe mechanism 5 moves to the set position corresponding to the electronic strip, and the measuring camera 43 in the camera mechanism 4 takes pictures and positions the strip; after the electronic strip is transported to the set position, the edge of the electronic component contact is photographed; the front measuring needle 51 and the rear measuring needle 52 in the probe mechanism 5 are then used to take measurements; after the measurements are completed, the above process is repeated for the next electronic strip.

[0040] Specifically, the bearing mechanism 2 includes a fixed track 21, an adjustable track 22, a support member 23, and a first adjustment component 24. The fixed track 21 and the adjustable track 22 are installed correspondingly. The fixed track 21 is fixedly installed above the base plate 1 via the support member 23, and the adjustable track 22 is movably installed above the base plate 1 via the first adjustment component 24. The lower feeding wheel 211 is fixedly installed on the support member 23. A first notch 212 is provided on the fixed track 21, and part of the lower feeding wheel 211 is located within the first notch 212. The bearing mechanism 2 also includes an adjustment component. The power source 25, the first drive wheel 26, and the first power rod 27 are all included. The power source 25 is fixedly mounted on the column 11. One end of the first power rod 27 is connected to the output end of the power source 25, and the other end is connected to the lower feed wheel 211. The first drive wheel 26 is sleeved on the first power rod 27. The first adjustment assembly 24 includes a first power source 241, a drive wheel 242, a driven wheel 243, a synchronous belt, a first lead screw 245, and a first adjustment block 246. The first power source 241 is fixedly mounted on the first... Mounting plate 254 is perpendicularly mounted to support member 23. A first slide rail 247 is provided on the first mounting plate 254, a first slider 248 is mounted on the first slide rail 247, and a first movable plate 255 is mounted on the first slider 248. A drive wheel 242 is connected to the output end of a first power source 241. The drive wheel 242 and driven wheel 243 are synchronously connected via a timing belt (not shown). One end of a first lead screw 245 is connected to the driven wheel 243, and a first adjusting block 2 is sleeved on the first lead screw 245. 46. ​​The first adjusting block 246 is installed inside the first movable plate 255. The first fixing block 249 is vertically installed on the first mounting plate 254. The first lead screw 245 passes through the first fixing block 249. The first movable plate 255 has a downwardly extending position sensing plate 250 installed on its side. The first mounting plate 254 has a downwardly extending position sensing mounting plate 251 installed on its side. The position sensing mounting plate 251 has a track origin sensor 252 and a track limit sensor 253 installed on it, which are corresponding to the position sensing plate 250.

[0041] Specifically, a material belt fixing assembly 3 is provided above the fixed track 21. The material belt fixing assembly 3 is movably installed on the base plate 1 via the second adjusting assembly 31. The material belt fixing assembly 3 also includes a pressure plate 33, a fixing block 34, a second power rod 35, and a second drive wheel 36, all provided above the fixed track 21. The fixing block 34 is located above the pressure plate 33. The second power rod 35 passes through the fixing block 34. The second drive wheel 36 is installed at one end of the second power rod 35, and an upper feeding wheel 32 is installed at the other end. The pressure plate 33 has a second notch, and part of the upper feeding wheel 32 is located within the second notch. The second drive wheel 36 is connected to the first drive wheel 36. Wheel 26 is correspondingly set. When the pressure plate 33 descends to the set position, the second drive wheel 36 meshes with the first drive wheel 26 and the second drive wheel 36 is driven to rotate by the first drive wheel 26, which plays a driving role. The second adjustment component 31 includes a second power source 311, a second lead screw 312 and a second adjustment block 313. One end of the second lead screw 312 is connected to the output end of the second power source 311. The second adjustment block 313 is sleeved on the other end of the second lead screw 312. The second adjustment block 313 is fixedly connected to the pressure plate 33. The pressure plate origin sensor 111 and the pressure plate limit sensor 112, which are corresponding to the second adjustment block 313, are fixedly installed on the column 11.

[0042] It is understood that the electronic strip to be measured in this embodiment is a long strip structure. Therefore, the upper feed roller 32 and the lower feed roller 211 can be used to directly transport the strip. In other technical solutions, if the structure of the electronic strip changes and it is not possible to use two rotating rollers to feed the strip directly, the structure is adapted by adding a conveyor belt to the rotating roller and setting a fixing component on the conveyor belt to achieve the same effect.

[0043] Specifically, a camera mechanism 4 is installed at the top of the column 11. The camera mechanism 4 includes a mounting base 41 and a screen printing camera 42 and a measuring camera 43 installed on the mounting base 41. The screen printing camera 42 and the measuring camera 43 are respectively arranged above the support mechanism 2.

[0044] Specifically, the probe mechanism 5 includes a front probe 51, a rear probe 52, a third adjustment component 53, a fourth adjustment component 54, and a fifth adjustment component 55. The front probe 51 and the rear probe 52 are matched and installed, and are both set in relation to the support mechanism 2. The front probe 51, the rear probe 52, the third adjustment component 53, and the fourth adjustment component 54 are all movably connected to the base plate 1 through the fifth adjustment component 55. The third adjustment component 53 is used to adjust the position of the front probe 51, and the fourth adjustment component 54 is used to adjust the position of the rear probe 52.

[0045] Specifically, the fifth adjustment component 55 includes a fifth power source 551, a fifth lead screw 552, a fifth adjustment block 553, a fifth movable plate 554, a fifth front mounting plate 555, and a fifth rear mounting plate 556. The fifth power source 551 is fixedly installed on the base plate 1. One end of the fifth lead screw 552 is connected to the output end of the fifth power source 551. The fifth adjustment block 553 is sleeved on the other end of the fifth lead screw 552 and is installed on the fifth movable plate 554. The fifth movable plate 554 is provided with a first adjustment hole 557 for placing the fifth lead screw 552. The fifth front mounting plate 555 and the fifth rear mounting plate 556 are both fixedly installed. Mounted on the base plate 1, the fifth movable plate 554 has a fifth front slider 558 on one side, a fifth front mounting plate 555 has a fifth front slide rail corresponding to the fifth front slider 558, a fifth rear mounting plate 556 has a fifth rear slide rail 560, and the fifth movable plate 554 has a fifth rear slider 561 corresponding to the fifth rear slide rail 560 on the other side; a displacement sensing plate 562 is mounted on the side of the fifth movable plate 554, and a displacement sensing mounting plate 563 is mounted on the side of the fifth front mounting plate 555. The displacement sensing mounting plate 563 has a displacement origin sensor 564 and a displacement limit sensor 565 corresponding to the displacement sensing plate 562.

[0046] Specifically, the third adjustment component 53 includes a third power source 531, a third lead screw 532, a third adjustment block 533, a third adjustment arm 534, and a third slider 535. One end of the third lead screw 532 is connected to the output end of the third power source 531. The third adjustment block 533 is sleeved on the other end of the third lead screw 532 and is connected to the third slider 535. A third slide rail 536 is provided on the fifth movable plate 554. The third slider 535 is installed correspondingly to the third slide rail 536. One end of the third adjustment arm 534 is connected to the third adjustment block 533, and the other end of the third adjustment arm 534 is connected to the front measuring needle 51. A second adjustment hole 566 is provided on the fifth movable plate 554. A front measuring sensor 537 passing through the second adjustment hole 566 is installed on the third adjustment block 533. A front measuring sensor 538 corresponding to the front measuring sensor 537 is installed on the fifth movable plate 554.

[0047] Specifically, the fourth adjustment component 54 includes a fourth power source 541, a fourth lead screw 542, a fourth adjustment block 543, a fourth adjustment arm 544, and a fourth slider 545. One end of the fourth lead screw 542 is connected to the output end of the fourth power source 541. The fourth adjustment block 543 is sleeved on the other end of the fourth lead screw 542 and is connected to the fourth slider 545. A fourth slide rail 546 is provided on the fifth movable plate 554. The fourth slider 545 is installed correspondingly to the fourth slide rail 546. One end of the fourth adjustment arm 544 is connected to the fourth adjustment block 543, and the other end of the fourth adjustment arm 544 is connected to the rear measuring needle 52. A rear measuring sensor 547 passing through the second adjustment hole 566 is installed on the fourth adjustment block 543. A rear measuring sensor 548 corresponding to the rear measuring sensor 547 is provided on the fifth movable plate 554.

[0048] Specifically, the lighting mechanism 6 includes a light source element 61 correspondingly disposed below the support mechanism 2. The light source element 61 is movably connected to the base plate 1 via a sixth adjustment assembly 62. A limit rod 611 corresponding to the support mechanism 2 is installed on the light source element 61. The sixth adjustment assembly 62 includes a sixth power source 621, a sixth lead screw 622, a sixth adjustment block 623, a sixth slider 624, a sixth slide rail, a sixth mounting plate 626, and a sixth mounting block 627. One end of the sixth lead screw 622 is connected to the output end of the sixth power source 621. The sixth adjustment block 623 is sleeved on the other end of the sixth lead screw 622. The light source element 61 is installed on one end of the sixth mounting block 627. The other end of the sixth mounting block 627 is connected to the sixth adjustment block 623. The sixth mounting plate 626 is fixedly installed on the base plate 1. The sixth slider 624 is disposed on the sixth mounting plate 626. The sixth slide rail corresponding to the sixth slider 624 is disposed on the sixth adjustment block 623.

[0049] In this embodiment, the corresponding slider and slide rail both serve an orienting function, which can increase the overall accuracy of the detector; the corresponding sensing plate and sensor serve a limiting function, preventing the movement of the parts from exceeding the set range and causing problems in the connection between the parts. The limit rod 611 also serves to limit the position of the light source element 61, preventing the light source element 61 from lifting the electronic strip and causing detection errors; the corresponding power source, lead screw and adjusting block provide power for the displacement of the parts, ensuring the realization of the detection function.

[0050] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0051] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this application is not limited to the specific embodiments described above, and any obvious improvements, substitutions, or modifications made by those skilled in the art based on this application are within the scope of protection of this application. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this application.

Claims

1. An intelligent material detector, characterized in that, include: Base plate (1); The supporting mechanism (2) includes a fixed track (21), an adjustable track (22), a support member (23), and a first adjusting component (24). The fixed track (21) and the adjustable track (22) are installed correspondingly. The fixed track (21) is fixedly installed above the base plate (1) through the support member (23). The adjustable track (22) is movably installed above the base plate (1) through the first adjusting component (24). A material belt fixing component (3) is provided above the fixed track (21). The material belt fixing component (3) is movably installed on the base plate (1) through a second adjusting component (31). The material belt fixing component (3) and the fixed track (21) are provided with corresponding upper feeding wheel (32) and lower feeding wheel (211). The camera mechanism (4) is fixedly installed on the base plate (1), and the camera mechanism (4) is installed on the top of the base plate (11). The camera mechanism (4) includes a mounting base (41) and a screen printing camera (42) and a measuring camera (43) installed on the mounting base (41). The screen printing camera (42) and the measuring camera (43) are respectively arranged above the support mechanism (2). The probe mechanism (5) includes a front probe (51), a rear probe (52), a third adjustment component (53), a fourth adjustment component (54), and a fifth adjustment component (55). The front probe (51) and the rear probe (52) are matched and installed and are both set in relation to the bearing mechanism (2). The front probe (51), the rear probe (52), the third adjustment component (53), and the fourth adjustment component (54) are all movably connected to the base plate (1) through the fifth adjustment component (55). The third adjustment component (53) is used to adjust the position of the front probe (51), and the fourth adjustment component (54) is used to adjust the position of the rear probe (52). The lighting mechanism (6) includes a light source element (61) correspondingly disposed below the support mechanism (2), the light source element (61) being movably connected to the base plate (1) via a sixth adjustment assembly (62).

2. The intelligent material detector as described in claim 1, characterized in that, The lower feeding wheel (211) is fixedly installed on the support member (23). A first notch (212) is provided on the fixed track (21). Part of the lower feeding wheel (211) is located in the first notch (212). The bearing mechanism (2) also includes an adjustable power source (25), a first drive wheel (26) and a first power rod (27). The adjustable power source (25) is fixedly installed on the column (11). One end of the first power rod (27) is connected to the output end of the adjustable power source (25). The other end of the first power rod (27) is connected to the lower feeding wheel (211). The first drive wheel (26) is sleeved on the first power rod (27).

3. The intelligent material detector as described in claim 2, characterized in that, The material belt fixing assembly (3) further includes a pressure plate (33), a fixing block (34), a second power rod (35), and a second drive wheel (36) disposed above the fixed track (21). The fixing block (34) is disposed above the pressure plate (33). The second power rod (35) passes through the fixing block (34). One end of the second power rod (35) is equipped with the second drive wheel (36), and the other end of the second power rod (35) is equipped with the upper feeding wheel (32). The pressure plate (33) is provided with a second notch, and part of the upper feeding wheel (32) is located in the second notch. The second drive wheel (36) is disposed corresponding to the first drive wheel (26).

4. The intelligent material detector as described in claim 3, characterized in that, The second adjustment component (31) includes a second power source (311), a second lead screw (312), and a second adjustment block (313). One end of the second lead screw (312) is connected to the output end of the second power source (311). The second adjustment block (313) is sleeved on the other end of the second lead screw (312). The second adjustment block (313) is fixedly connected to the pressure plate (33). The column (11) is fixedly installed with a pressure plate origin sensor (111) and a pressure plate limit sensor (112) corresponding to the second adjustment block (313).

5. The intelligent material detector as described in claim 1, characterized in that, The first adjustment component (24) includes a first power source (241), a drive wheel (242), a driven wheel (243), a timing belt, a first lead screw (245), and a first adjustment block (246). The first power source (241) is fixedly installed on a first mounting plate (254). The first mounting plate (254) is perpendicularly installed to the support member (23). A first slide rail (247) is provided on the first mounting plate (254). A first slider (248) is installed on the first slide rail (247). A first movable plate (255) is installed on the first slider (248). The drive wheel (242) is connected to the output end of the first power source (241). The drive wheel (242) and the driven wheel (243) are synchronously connected by a timing belt. The first lead screw (241) is fixedly installed on the first mounting plate (242), a drive wheel (242), a driven wheel (243), a timing belt, a first lead screw (245), and a first adjustment block (246). One end of the first lead screw (245) is connected to the driven wheel (243). The first adjusting block (246) is sleeved on the first lead screw (245). The first adjusting block (246) is installed inside the first movable plate (255). The first fixing block (249) is vertically installed on the first mounting plate (254). The first lead screw (245) passes through the first fixing block (249). The side of the first movable plate (255) is equipped with a downwardly extending position sensing plate (250). The side of the first mounting plate (254) is equipped with a downwardly extending position sensing mounting plate (251). The position sensing mounting plate (251) is fixedly installed with a track origin sensor (252) and a track limit sensor (253) that are installed corresponding to the position sensing plate (250).

6. The intelligent material detector as described in claim 1, characterized in that, The fifth adjustment component (55) includes a fifth power source (551), a fifth lead screw (552), a fifth adjustment block (553), a fifth movable plate (554), a fifth front mounting plate (555), and a fifth rear mounting plate (556). The fifth power source (551) is fixedly installed on the base plate (1). One end of the fifth lead screw (552) is connected to the output end of the fifth power source (551). The fifth adjustment block (553) is sleeved on the other end of the fifth lead screw (552) and installed on the fifth movable plate (554). The fifth movable plate (554) is provided with a first adjustment hole. (557), the first adjustment hole (557) is used to place the fifth lead screw (552), the fifth front mounting plate (555) and the fifth rear mounting plate (556) are both fixedly installed on the base plate (1), a fifth front slider (558) is provided on one side of the fifth movable plate (554), a fifth front slide rail is provided on the fifth front mounting plate (555) corresponding to the fifth front slider (558), a fifth rear slide rail (560) is provided on the fifth rear mounting plate (556), and a fifth rear slider (561) corresponding to the fifth rear slide rail (560) is provided on the other side of the fifth movable plate (554).

7. The intelligent material detector as described in claim 6, characterized in that, The fifth movable plate (554) is equipped with a displacement sensing plate (562) on its side, and the fifth front mounting plate (555) is equipped with a displacement sensing mounting plate (563) on its side. The displacement sensing mounting plate (563) is equipped with a displacement origin sensor (564) and a displacement limit sensor (565) that are corresponding to the displacement sensing plate (562).

8. The intelligent material detector as described in claim 6, characterized in that, The third adjustment assembly (53) includes a third power source (531), a third lead screw (532), a third adjustment block (533), a third adjustment arm (534), and a third slider (535). One end of the third lead screw (532) is connected to the output end of the third power source (531). The third adjustment block (533) is sleeved on the other end of the third lead screw (532). The third adjustment block (533) is connected to the third slider (535). A third slide rail (536) is provided on the fifth movable plate (554). The third slider (535) The third adjustment arm (534) is installed corresponding to the third slide rail (536). One end of the third adjustment arm (534) is connected to the third adjustment block (533), and the other end of the third adjustment arm (534) is connected to the front measuring needle (51). The fifth movable plate (554) is provided with a second adjustment hole (566). The third adjustment block (533) is equipped with a front measuring sensor (537) that passes through the second adjustment hole (566). The fifth movable plate (554) is provided with a front measuring sensor (538) that is installed corresponding to the front measuring sensor (537).

9. The intelligent material detector as described in claim 8, characterized in that, The fourth adjustment component (54) includes a fourth power source (541), a fourth lead screw (542), a fourth adjustment block (543), a fourth adjustment arm (544), and a fourth slider (545). One end of the fourth lead screw (542) is connected to the output end of the fourth power source (541), and the fourth adjustment block (543) is sleeved on the other end of the fourth lead screw (542). The fourth adjustment block (543) is connected to the fourth slider (545). A fourth slide rail (545) is provided on the fifth movable plate (554). 46), the fourth slider (545) is installed corresponding to the fourth slide rail (546), one end of the fourth adjusting arm (544) is connected to the fourth adjusting block (543), the other end of the fourth adjusting arm (544) is connected to the rear measuring needle (52), the fourth adjusting block (543) is equipped with a rear measuring sensor (547) that passes through the second adjusting hole (566), and the fifth movable plate (554) is provided with a rear measuring sensor (548) that is installed corresponding to the rear measuring sensor (547).

10. The intelligent material detector as described in claim 1, characterized in that, The light source element (61) is equipped with a limiting rod (611) corresponding to the bearing mechanism (2); the sixth adjustment assembly (62) includes a sixth power source (621), a sixth lead screw (622), a sixth adjustment block (623), a sixth slider (624), a sixth slide rail, a sixth mounting plate (626), and a sixth mounting block (627). One end of the sixth lead screw (622) is connected to the output end of the sixth power source (621), and the sixth adjustment block (623)... The sixth mounting block (627) is fitted onto the other end of the sixth lead screw (622). One end of the sixth mounting block (627) is fitted with the light source element (61). The other end of the sixth mounting block (627) is connected to the sixth adjusting block (623). The sixth mounting plate (626) is fixedly mounted on the base plate (1). The sixth mounting plate (626) is provided with a sixth slider (624). The sixth adjusting block (623) is provided with a sixth slide rail that is installed corresponding to the sixth slider (624).

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