Efficient homogenizing device special for intelligent manufacturing of emulsion products

Abstract

The utility model relates to the technical field of homogenizing devices, in particular to a special efficient homogenizing device for intelligent manufacturing of emulsion products, which comprises a homogenizing part, the homogenizing part comprises a homogenizing cylinder, a plurality of through holes and fan blades, the fan blades are rotatably arranged at one end, close to the bottom, in the homogenizing cylinder, and the through holes penetrate through the side wall of the homogenizing cylinder; the outer cylinder part is provided with a through hole, the outer cylinder part and the through hole are all located in the through hole, the slitting part is used for shearing the emulsion penetrating through the through hole, when the fan blades rotate, the emulsion in the outer cylinder part is sucked into the homogenizing cylinder from the bottom of the homogenizing cylinder and then penetrates through the slitting part from the through hole to be discharged, the discharged emulsion enters the homogenizing cylinder from the bottom of the homogenizing cylinder again and penetrates through the slitting part from the through hole to be discharged, and the operation is repeated. Emulsion repeatedly flows into and out of the homogenizing part to be circularly stirred and sheared, the emulsion is stirred and homogenized by the fan blades, the emulsion is sequentially sheared and homogenized by the main slitting knife, the annular slitting knife and the micro-cutting part, the emulsion is sheared after being stirred, the homogenizing speed of the emulsion is increased, and time is saved.

Description

Technical Field

[0001] This utility model relates to the field of homogenization device technology, and in particular to a high-efficiency homogenization device for intelligent manufacturing of emulsion products. Background Technology

[0002] Emulsion homogenization is a key step in emulsion preparation. Its core purpose is to form a uniform and stable dispersion system from immiscible liquids through mechanical or physical means. Homogenization involves breaking one phase (dispersed phase) into tiny droplets (typically with a target particle size of 0.1~10μm) through shearing, impact, or other forces, and uniformly dispersing them into another phase (continuous phase).

[0003] However, existing emulsification devices do not have a dispersion mechanism and rely on a stirring emulsification mechanism to homogenize the emulsion. This requires rapid stirring for a long time to homogenize the emulsion, which consumes a lot of time and energy. Utility Model Content

[0004] The main purpose of this utility model is to provide a high-efficiency homogenization device for intelligent manufacturing of emulsion products, in order to solve the problem that existing emulsification devices in related technologies do not have a dispersion mechanism and rely on a stirring emulsification mechanism to homogenize the emulsion, which requires rapid stirring for a long time to homogenize the emulsion, consuming a lot of time and energy.

[0005] To achieve the above objectives, according to one aspect of the present invention, a high-efficiency homogenization device for intelligent manufacturing of emulsion products is provided, comprising an outer cylinder and a drive unit extending into the outer cylinder, and further comprising: a homogenization unit located inside the outer cylinder and disposed at the bottom of the drive unit, the homogenization unit comprising a homogenization cylinder, a plurality of through holes and a fan blade, the fan blade being rotatably disposed inside the homogenization cylinder near the bottom end, and the through holes all penetrating through the side wall of the homogenization cylinder;

[0006] The slitting section has several parts, all located inside the through hole. The slitting section is used to cut the emulsion passing through the through hole. When the fan blade rotates, the emulsion in the outer cylinder is drawn into the homogenizing cylinder from the bottom of the homogenizing cylinder, and then discharged through the slitting section from the through hole. The discharged emulsion re-enters the homogenizing cylinder from the bottom of the homogenizing cylinder and is discharged through the slitting section from the through hole, and so on.

[0007] Furthermore, the outer cylinder includes an outer cylinder body, a cylinder cavity, a feed inlet, and a discharge outlet. The cylinder cavity is located inside the outer cylinder body, the feed inlet is fixedly located at the top of the outer cylinder body and communicates with the cylinder cavity, and the discharge outlet is fixedly located at the bottom of the outer cylinder body and communicates with the cylinder cavity.

[0008] Furthermore, the driving unit includes a motor, a driving rod, and a connecting rod. The motor is fixedly mounted on the outer side of the top of the outer cylinder, and the top of the connecting rod is fixedly connected to the inner side of the top of the outer cylinder, while the bottom is fixedly connected to the top of the homogenizing cylinder.

[0009] Furthermore, the drive rod is rotatably disposed within the connecting rod, the top end of the drive rod is fixedly connected to the motor output shaft, the bottom end extends into the homogenizing cylinder and is fixedly connected to the fan blade, and the drive rod is rotatably connected to the homogenizing cylinder.

[0010] Furthermore, the slitting section includes several main slitting blades, several annular slitting blades, and several micro-slitting sections.

[0011] Furthermore, the main slitting blades are arranged in a crisscross pattern with their blades facing the inside of the homogenizing cylinder. Both ends of the main slitting blades are fixedly connected to the homogenizing cylinder. The annular slitting blades are all fixedly connected to the main slitting blades with their blades facing the inside of the homogenizing cylinder. The micro-cutting sections are all fixedly connected to the annular slitting blades.

[0012] Furthermore, the micro-cutting section includes a plurality of micro-cutting blades and a plurality of connecting blades.

[0013] Furthermore, the micro-cutting blades are arranged in a crisscross pattern and are all fixedly connected to the annular slitting blade. The cutting edge of each micro-cutting blade faces the inside of the homogenizing cylinder. The connecting blades are all fixedly located at the outer ends of two adjacent micro-cutting blades, with their cutting edges facing the inside of the homogenizing cylinder.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the emulsion repeatedly flows into and out of the homogenization section for cyclic stirring and shearing, the fan blade emulsion is stirred and homogenized, and the main slitting blade, the annular slitting blade and the micro-cutting section sequentially shear and homogenize the emulsion. The emulsion is sheared after stirring, which accelerates the homogenization speed of the emulsion and saves time. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0016] Figure 2 This is a cross-sectional view of the present invention;

[0017] Figure 3 This is a schematic diagram of the homogenization section of this utility model;

[0018] Figure 4 This is a schematic diagram of the slitting section structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the micro-cut section structure of this utility model.

[0020] Figure label:

[0021] 1. Outer cylinder section; 11. Outer cylinder body; 12. Cylinder cavity; 13. Inlet; 14. Outlet;

[0022] 2. Drive unit; 21. Motor; 22. Drive rod; 23. Connecting rod;

[0023] 3. Homogenization section; 31. Homogenization cylinder; 32. Through hole; 33. Fan blade;

[0024] 4. Slitting section; 41. Main slitting blade; 42. Circular slitting blade; 43. Micro-slitting section; 44. Micro-cutting blade; 45. Connecting blade. Detailed Implementation

[0025] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0026] This embodiment provides a high-efficiency homogenization device specifically for intelligent manufacturing of emulsion products, such as... Figure 1 As shown, it includes an outer cylinder 1 and a drive unit 2 extending into the outer cylinder 1, and also includes a homogenizing unit 3. The homogenizing unit 3 is located inside the outer cylinder 1 and is disposed at the bottom of the drive unit 2. The homogenizing unit 3 includes a homogenizing cylinder 31, a plurality of through holes 32 and a fan blade 33. The fan blade 33 is rotatably disposed inside the homogenizing cylinder 31 near the bottom end, and the through holes 32 are all disposed through the side wall of the homogenizing cylinder 31.

[0027] Cutting part 4, such as Figure 3 As shown, there are several cutting sections 4, all located inside the through holes 32. The cutting sections 4 are used to cut the emulsion passing through the through holes 32. When the fan blades 33 rotate, the emulsion in the outer cylinder 1 is drawn into the homogenizing cylinder 31 from the bottom of the homogenizing cylinder 31, and then discharged through the cutting sections 4 from the through holes 32. The discharged emulsion re-enters the homogenizing cylinder 31 from the bottom of the homogenizing cylinder 31 and is discharged through the cutting sections 4 from the through holes 32, and so on.

[0028] like Figure 2 As shown, the outer cylinder 1 includes an outer cylinder body 11, a cylinder cavity 12, a feed inlet 13, and a discharge outlet 14. The cylinder cavity 12 is located inside the outer cylinder body 11. The feed inlet 13 is fixedly located at the top of the outer cylinder body 11 and communicates with the cylinder cavity 12. The discharge outlet 14 is fixedly located at the bottom of the outer cylinder body 11 and communicates with the cylinder cavity 12.

[0029] The drive unit 2 includes a motor 21, a drive rod 22 and a connecting rod 23. The motor 21 is fixedly installed on the outer side of the top of the outer cylinder 11. The top of the connecting rod 23 is fixedly connected to the inner side of the top of the outer cylinder 11, and the bottom is fixedly connected to the top of the homogenizing cylinder 31.

[0030] The drive rod 22 is rotatably mounted inside the connecting rod 23. The top end of the drive rod 22 is fixedly connected to the output shaft of the motor 21, and the bottom end extends into the homogenizing cylinder 31 and is fixedly connected to the fan blade 33. The drive rod 22 is rotatably connected to the homogenizing cylinder 31.

[0031] like Figure 4 As shown, the slitting section 4 includes several main slitting blades 41, several annular slitting blades 42, and several micro-slitting sections 43.

[0032] The main slitting blades 41 are arranged in a cross pattern with their blades facing the inside of the homogenizing cylinder 31 to perform initial slitting and homogenization of the emulsion. Both ends of the main slitting blades 41 are fixedly connected to the homogenizing cylinder 31. The annular slitting blades 42 are all fixedly connected to the main slitting blades 41 with their blades facing the inside of the homogenizing cylinder 31 to perform secondary slitting and homogenization of the emulsion. The micro-cutting parts 43 are all fixedly connected to the annular slitting blades 42.

[0033] like Figure 5 As shown, the micro-cutting section 43 includes a plurality of micro-cutting blades 44 and a plurality of connecting blades 45.

[0034] The micro-cutting blades 44 are arranged in a cross pattern and are all fixedly connected to the annular slitting blade 42. The blades of the micro-cutting blades 44 face the inside of the homogenizing cylinder 31. The connecting blades 45 are fixedly installed at the outer ends of two adjacent micro-cutting blades 44, with their blades facing the inside of the homogenizing cylinder 31. The micro-cutting blades 44 and the connecting blades 45 perform three-stage slitting and homogenization of the emulsion, making the emulsion more delicate and uniform.

[0035] A laser particle size analyzer for detecting the size and distribution of emulsion particles is fixedly installed on the top of the outer cylinder 11. In this embodiment, the Mastersizer series laser particle size analyzer of Malvern is preferred, which is simple to operate and has high accuracy.

[0036] Both the inlet 13 and the outlet 14 are fitted with wooden plugs, and the bottom of the outer cylinder 11 is sloped toward the outlet 14 to facilitate the complete discharge of the emulsion inside the outer cylinder 11.

[0037] The emulsion to be homogenized is added into the outer cylinder 11 through the feed inlet 13. The motor 21 is started, and the motor 21 drives the connecting rod 23 to rotate. The connecting rod 23 drives the fan blade 33 to rotate. The rotating fan blade 33 generates a negative pressure below it, drawing the emulsion below into the homogenizing cylinder 31. As the emulsion passes through the fan blade 33, it is stirred by the rotating fan blade 33, which performs initial stirring and homogenization of the emulsion. After the emulsion flows into the homogenizing cylinder 31, its internal pressure increases. When the emulsion flows out from the through hole 32, it is initially sheared and homogenized by the main slitting blade 41, and then sheared and homogenized again by the annular slitting blade 42 and the micro-cutting part 43. Because the gap between the micro-cutting blade 44 and the connecting blade 45 of the micro-cutting part 43 is very small, it can perform fine shearing and homogenization of the emulsion, increasing the fineness and uniformity of the emulsion. The emulsion flowing out of the through hole 32 is once again drawn into the outer cylinder 11 by the fan blade 33 for homogenization. This process is repeated until the laser particle size analyzer detects that the size and distribution of the emulsion particles have reached the design standard. Then, the motor 21 is turned off, the wooden plug of the discharge port 14 is pulled out, and the homogenized emulsion flows out of the discharge port 14 and is collected for later use.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A high-efficiency homogenization device for intelligent manufacturing of emulsion products, comprising an outer cylinder (1) and a drive unit (2) extending into the outer cylinder (1), characterized in that, Also includes: The homogenization section (3) is located inside the outer cylinder section (1) and is provided at the bottom of the drive section (2). The homogenization section (3) includes a homogenization cylinder (31), several through holes (32) and a fan blade (33). The fan blade (33) is rotatably disposed inside the homogenization cylinder (31) near the bottom end. The through holes (32) are all provided through the side wall of the homogenization cylinder (31). The slitting section (4) has several parts, all located inside the through hole (32). The slitting section (4) is used to cut the emulsion passing through the through hole (32). When the fan blade (33) rotates, the emulsion in the outer cylinder (1) is sucked into the homogenizing cylinder (31) from the bottom of the homogenizing cylinder (31), and then discharged through the slitting section (4) from the through hole (32). The discharged emulsion re-enters the homogenizing cylinder (31) from the bottom of the homogenizing cylinder (31) and is discharged through the slitting section (4) from the through hole (32). This cycle continues.

2. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 1, characterized in that, The outer cylinder (1) includes an outer cylinder body (11), a cylinder cavity (12), a feed inlet (13) and a discharge outlet (14). The cylinder cavity (12) is located inside the outer cylinder body (11). The feed inlet (13) is fixedly located at the top of the outer cylinder body (11) and communicates with the cylinder cavity (12). The discharge outlet (14) is fixedly located at the bottom of the outer cylinder body (11) and communicates with the cylinder cavity (12).

3. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 2, characterized in that, The drive unit (2) includes a motor (21), a drive rod (22) and a connecting rod (23). The motor (21) is fixedly installed on the outer side of the top of the outer cylinder (11). The top of the connecting rod (23) is fixedly connected to the inner side of the top of the outer cylinder (11), and the bottom is fixedly connected to the top of the homogenizing cylinder (31).

4. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 3, characterized in that, The drive rod (22) is rotatably mounted inside the connecting rod (23). The top end of the drive rod (22) is fixedly connected to the output shaft of the motor (21), and the bottom end extends into the homogenizing cylinder (31) and is fixedly connected to the fan blade (33). The drive rod (22) is rotatably connected to the homogenizing cylinder (31).

5. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 1, characterized in that, The slitting section (4) includes several main slitting blades (41), several annular slitting blades (42), and several micro-slitting sections (43).

6. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 5, characterized in that, The main slitting blades (41) are arranged in a cross pattern with their blades facing the inside of the homogenizing cylinder (31). Both ends of the main slitting blades (41) are fixedly connected to the homogenizing cylinder (31). The annular slitting blades (42) are all fixedly connected to the main slitting blades (41) with their blades facing the inside of the homogenizing cylinder (31). The micro-cutting parts (43) are all fixedly connected to the annular slitting blades (42).

7. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 5, characterized in that, The micro-cutting section (43) includes a plurality of micro-cutting blades (44) and a plurality of connecting blades (45).

8. The high-efficiency homogenization device for intelligent manufacturing of emulsion products according to claim 7, characterized in that, The micro-cutting blades (44) are arranged in a cross pattern and are all fixedly connected to the annular slitting blade (42). The blades of the micro-cutting blades (44) face the inside of the homogenizing cylinder (31). The connecting blades (45) are all fixedly installed at the outer ends of two adjacent micro-cutting blades (44) and their blades face the inside of the homogenizing cylinder (31).

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