Quantitative stirring device for fine chemicals

By designing an adjustable-volume liquid cup and a co-rotating stirring and rotating part, the problems of non-adjustable volume and incomplete stirring range in the mixing process of fine chemicals are solved, thus achieving the accuracy and uniformity of mixing.

CN224221155UActive Publication Date: 2026-05-12SHANDONG CHEM COLLEGE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG CHEM COLLEGE
Filing Date
2025-04-07
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

In existing technologies, the mixing process of fine chemicals suffers from problems such as unadjustable liquid cup volume, inaccurate flow control, and incomplete stirring range, leading to errors in chemical proportioning and poor mixing results.

Method used

A quantitative stirring device is designed, comprising an adjustable volume liquid cup and a stirring and rotating part that work together. The adjustable volume liquid cup precisely controls the amount of chemicals injected, and the coordinated rotation of the stirring and rotating parts achieves omnidirectional uniform mixing.

Benefits of technology

It achieves precision and controllability in chemical mixing, ensuring thorough and uniform mixing, and avoiding mixing dead zones and proportioning errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quantitative stirring of chemicals, in particular to a quantitative stirring device for fine chemicals, which comprises a mixing box, a fixed plate fixedly arranged in the mixing box, liquid containing cups with adjustable volume arranged on liquid inlets, a lower shell and an upper shell, and the volume can be adjusted through sliding connection of a sliding groove and an inserting ring. The volume of the liquid containing cup can be flexibly adjusted according to the proportion and the required amount of different chemicals, the adjusting part is further fixedly arranged at the lower end of the liquid containing cup, the speed of injecting the chemicals into the mixing box can be accurately adjusted, the stirring part is rotationally arranged on the fixing plate, and the rotating part is rotationally arranged on the inner wall of the mixing box. The stirring part and the rotating part are connected to rotate synchronously, the stirring part is mainly used for stirring chemicals in the central area, the rotating part is used for stirring the area, close to the inner wall, of the mixing box, and the stirring part and the rotating part work cooperatively to form a comprehensive and uniform mixing environment, so that sufficient stirring and homogenization of the chemicals in the mixing box are ensured.
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Description

Technical Field

[0001] This utility model relates to the field of chemical quantitative stirring technology, and in particular to a quantitative stirring device for fine chemicals. Background Technology

[0002] Fine chemicals refer to chemicals with specific functions, small production volumes, and high added value, widely used in pharmaceuticals, pesticides, dyes, coatings, and daily chemicals. The production of these products places extremely high demands on the purity, proportions, reaction conditions, and uniformity of mixing of raw materials. In the liquid mixing process of fine chemicals, it is necessary to ensure precise metering and thorough mixing of all components to achieve the desired chemical and physical properties.

[0003] Chinese Patent CN220508885U discloses a testing device for quantitative analysis of fine chemicals. This patent can precisely control the chemical dosage, avoiding the need for quantitative dosage, which can lead to resource waste if too much is added or failure to detect if too little is added. Through the configuration of a control board, main motor, A-link, B-link, A-stirring shaft, gear ring, and A-gear, the chemical can be stirred evenly, avoiding the possibility of insufficient stirring due to a simple stirring structure. However, in cases where the volume of the liquid cup is not adjustable, the flow control is inaccurate, and the stirring range is not comprehensive, problems such as chemical ratio errors and the existence of mixing dead zones can occur, resulting in poor mixing effect. Therefore, a quantitative stirring device for fine chemicals is provided. Utility Model Content

[0004] The main purpose of this invention is to provide a quantitative stirring device for fine chemicals, in order to solve the problems mentioned in related technologies, such as chemical ratio errors and poor mixing effect due to the existence of mixing dead zones, when the volume of the liquid cup is not adjustable, the flow control is inaccurate, and the stirring range is not comprehensive.

[0005] To achieve the above objectives, according to one aspect of the present invention, a quantitative stirring device for fine chemicals is provided, comprising a mixing chamber, wherein a plurality of liquid inlets are provided at the top of the mixing chamber, a fixed plate is fixedly disposed inside the mixing chamber, and two liquid outlets are symmetrically disposed through the fixed plate. Each liquid inlet is provided with an adjustable volume liquid cup for measuring chemicals, and an adjustment part for adjusting the flow rate is fixedly disposed at the lower end of the liquid cup. A stirring part is rotatably disposed on the fixed plate, and a rotating part is rotatably disposed on the inner wall of the mixing chamber, wherein the stirring part and the rotating part are connected to rotate synchronously, and a baffle is fixedly disposed on the inner wall of the mixing chamber.

[0006] Furthermore, the liquid cup includes at least a lower shell and an upper shell. The lower shell has a sliding groove, and the bottom of the upper shell is fixedly connected to a plug ring. The plug ring is slidably inserted into the sliding groove, and two screws are symmetrically threaded through the lower shell.

[0007] Furthermore, the insert ring is symmetrically provided with several screw holes, and the outer walls of both the lower and upper housings are provided with several scale grooves, which are horizontally aligned with the screw holes. The inner wall of the upper housing is also fixedly connected with a connecting ring to prevent chemical leakage.

[0008] Furthermore, the adjustment part includes a fixed block fixedly disposed at the center of the bottom of the lower housing, a movable block disposed below the fixed block, the movable block being rotatably mounted on the bottom of the lower housing, and having two through holes symmetrically opened through the fixed block, and several cylindrical holes of different diameters symmetrically opened through the movable block.

[0009] Furthermore, the stirring unit includes a connecting shaft rotatably mounted at the center of the fixed plate, a plurality of inclined first blades are fixedly connected to the outer wall of the connecting shaft, a plurality of fixed rods are also fixedly connected to the outer wall of the connecting shaft, and a power source is fixedly mounted at the center of the bottom of the fixed plate.

[0010] Furthermore, the rotating part includes a first ring plate, a second ring plate is fixedly connected to the outer side of the first ring plate, a plurality of inclined second blades are fixedly connected to the inner wall of the first ring plate, and one end of the second blades is toothed, and one end of the fixing rod is fixedly connected to the inner wall of the first ring plate.

[0011] Furthermore, an annular groove is provided inside the mixing box, and the second annular plate is rotatably installed in the annular groove. Several balls are arranged in a circular array at both the upper and lower ends of the annular groove, and the second annular plate is located between the balls at the upper and lower ends.

[0012] Furthermore, the baffle includes an inclined plate fixedly disposed on the inner wall of the mixing tank, the inclined plate being located above the first annular plate, and a straight plate being fixedly connected to one end of the inclined plate, both the inclined plate and the straight plate being annular structures.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This quantitative stirring device for fine chemicals is equipped with an adjustable volume liquid cup, including a lower shell and an upper shell. The volume is adjustable through a sliding connection of a slide groove and a plug ring. The volume of the liquid cup can be flexibly adjusted according to the ratio and required amount of different chemicals. The adjustment part at the bottom can accurately adjust the rate at which chemicals are injected into the mixing tank to meet the needs of different mixing processes and improve the accuracy and controllability of mixing.

[0015] 2. In this quantitative mixing device for fine chemicals, the mixing section and the rotating section are designed in a coordinated manner. The mixing section mainly mixes the chemicals in the central area, while the rotating section is responsible for mixing the area near the inner wall of the mixing tank. The two work together to form a comprehensive and uniform mixing environment, ensuring that the chemicals in the mixing tank are fully mixed and homogenized. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the quantitative stirring device in a preferred embodiment of the present invention;

[0017] Figure 2 This is a cross-sectional view of the quantitative stirring device in a preferred embodiment of the present invention;

[0018] Figure 3 This is a preferred embodiment of the present invention. Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0019] Figure 4 This is a schematic diagram of the overall structure of the liquid-containing cup in a preferred embodiment of the present invention;

[0020] Figure 5 This is a schematic diagram of the overall structure of the adjustment part in a preferred embodiment of the present invention;

[0021] Figure 6 This is a schematic diagram of the overall structure of the stirring section in a preferred embodiment of the present invention;

[0022] Figure 7 This is a cross-sectional view of the rotating part in a preferred embodiment of the present invention.

[0023] Illustration:

[0024] 1. Mixing tank; 11. Fixing plate; 12. Liquid inlet; 13. Liquid outlet; 14. Circular groove; 15. Ball bearings;

[0025] 2. Liquid container; 21. Lower housing; 211. Slide groove; 22. Upper housing; 23. Insert ring; 231. Screw hole; 24. Connecting ring; 25. Screw; 26. Scale groove;

[0026] 3. Adjustment section; 31. Fixing block; 311. Through hole; 32. Movable block; 321. Column hole;

[0027] 4. Stirring section; 41. Connecting shaft; 42. First blade; 43. Fixing rod;

[0028] 5. Rotating part; 51. First ring plate; 52. Second ring plate; 53. Second blade;

[0029] 6. Baffle; 61. Inclined plate; 62. Straight plate; 7. Power source. Detailed Implementation

[0030] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0031] Please see Figures 1-7 As shown, the purpose of this embodiment is to provide a quantitative stirring device for fine chemicals, including a mixing tank 1. The top of the mixing tank 1 has several liquid inlets 12. A fixed plate 11 is fixedly installed inside the mixing tank 1. Two liquid outlets 13 are symmetrically opened through the fixed plate 11. Each liquid inlet 12 is provided with an adjustable volume liquid cup 2 for measuring chemicals. An adjustment part 3 for adjusting the flow rate is also fixedly installed at the lower end of the liquid cup 2. A stirring part 4 is rotatably installed on the fixed plate 11. A rotating part 5 is rotatably installed on the inner wall of the mixing tank 1. The stirring part 4 and the rotating part 5 are connected to rotate synchronously. A baffle 6 is also fixedly installed on the inner wall of the mixing tank 1.

[0032] The liquid cup 2 includes at least a lower shell 21 and an upper shell 22. The lower shell 21 has a sliding groove 211. The bottom of the upper shell 22 is fixedly connected to a plug ring 23. The plug ring 23 is slidably inserted into the sliding groove 211, and the two are in sealed contact. Two screws 25 are symmetrically threaded through the lower shell 21.

[0033] The insert ring 23 is symmetrically provided with several screw holes 231. According to the chemical ratio and required amount, the upper housing 22 slides to drive the insert ring 23 to slide in the slide groove 211. When the liquid cup 2 is adjusted to a suitable volume, one end of the screw hole 231 passes through the lower housing 21 and is threadedly connected to the corresponding screw hole 231 on the insert ring 23, thereby locking the position of the upper housing 22 and ensuring that the volume of the liquid cup 2 remains unchanged. Then, different chemicals are injected into different liquid cups 2. The outer walls of the lower housing 21 and the upper housing 22 are provided with several scale grooves 26, and the scale grooves 26 are horizontally aligned with the screw holes 231, so that the operator can clearly see the amount of chemicals in the liquid cup 2.

[0034] It should be noted that the number of screw holes 231 on the insert ring 23 in this embodiment is sufficient, and the spacing between adjacent screw holes 231 and the scale represented by adjacent scale grooves 26 are the same, ensuring that when the screw 25 is inserted into the corresponding screw hole 231, the corresponding scale can be used.

[0035] The inner wall of the upper housing 22 is also fixedly connected with a connecting ring 24 to prevent chemical leakage. The length of the connecting ring 24 is greater than the length of the insert ring 23. It effectively covers the gap between the insert ring 23 and the slide groove 211. When the chemical is injected into the liquid cup 2, the connecting ring 24 acts as a barrier to prevent the chemical from leaking into the gap between the insert ring 23 and the slide groove 211. At the same time, the connecting ring 24 also prevents the chemical from leaking into the external environment through the screw hole 231, ensuring the safety of operation and the cleanliness of the environment.

[0036] It should be noted that the lower housing 21 can be directly inserted into the liquid inlet 12. When it is necessary to inject chemicals, the movable block 32 at the bottom of the lower housing 21 can be manually rotated beforehand to align the cylindrical holes 321 of different diameters with the through holes 311. Then the lower housing 21 is inserted into the liquid inlet 12 and the chemicals are injected.

[0037] The adjusting unit 3 includes a fixed block 31 fixedly disposed at the center of the bottom of the lower housing 21. A movable block 32 is disposed below the fixed block 31. The movable block 32 is rotatably mounted on the bottom of the lower housing 21 and has two through holes 311 symmetrically opened through the fixed block 31. Several cylindrical holes 321 of different diameters are symmetrically opened through the movable block 32, and the largest diameter cylindrical hole 321 has the same diameter as the through hole 311. When they are aligned, the chemicals can flow out smoothly. When the smaller cylindrical hole 321 is aligned with the through hole 311, the flow rate of the chemicals will be limited because the flow cross-sectional area is reduced. Conversely, when the larger cylindrical hole 321 is aligned with the through hole 311, the flow rate of the chemicals will increase because the flow cross-sectional area is increased. When a specified amount of chemicals is injected into the liquid container 2, the movable block 32 is rotated so that the through hole 311 covers the solid part of the movable block 32. In this way, the chemicals cannot flow out of the liquid container 2 into the mixing tank 1, thereby avoiding chemical mixing errors caused by misoperation or equipment failure.

[0038] The stirring unit 4 includes a connecting shaft 41 rotatably mounted at the center of the fixed plate 11. Several inclined first blades 42 are fixedly connected to the outer wall of the connecting shaft 41. Several fixing rods 43 are also fixedly connected to the outer wall of the connecting shaft 41. A power source 7 is fixedly installed at the bottom center of the fixed plate 11. The power source 7 is preferably a motor. The output shaft of the motor is fixedly connected to the bottom center of the connecting shaft 41. The connecting shaft 41 passes through the fixed plate 11 and is in sealed contact with it. The motor drives the connecting shaft 41 to rotate, thereby causing the stirring unit 4 to rotate. In order to avoid contamination of the power source 7, limiting plates are symmetrically arranged between the fixed plate 11 and the mixing box 1. The limiting plates are located on both sides of the power source 7 and play a protective role for the power source 7. Therefore, when the chemicals flow through the liquid outlet 13, they will not affect the power source 7.

[0039] The rotating part 5 includes a first ring plate 51, a second ring plate 52 fixedly connected to the outer side of the first ring plate 51, and a plurality of inclined second blades 53 fixedly connected to the inner wall of the first ring plate 51. The second blades 53 are staggered with the first blades 42. This staggered design can break the laminar flow state of the chemicals during the stirring process, promote more thorough mixing and homogenization, and one end of the second blades 53 is toothed, which can generate fine turbulence, which helps to break the agglomeration structure of the chemicals and promote more uniform mixing. One end of the fixing rod 43 is fixedly connected to the inner wall of the first ring plate 51, tightly connecting the rotating part 5 and the stirring part 4 together, ensuring that the rotating part 5 can rotate together with the stirring part 4 to achieve coordinated work.

[0040] The stirring section 4 primarily stirs the chemicals located in the center of the mixing tank 1. While this design can effectively mix the chemicals in the central area, it often struggles to reach the inner wall area of ​​the mixing tank 1, resulting in a relatively low degree of mixing near the inner wall and uneven mixing. However, by setting up a rotating section 5 that rotates synchronously with the stirring section 4, the rotating section 5 is responsible for stirring the area near the inner wall. The two work together to create a comprehensive and uniform mixing environment, ensuring that the chemicals in the mixing tank 1 are fully and evenly mixed.

[0041] The mixing chamber 1 has an annular groove 14. The second annular plate 52 is rotatably installed in the annular groove 14. Both the upper and lower ends of the annular groove 14 are arranged in a circular array with a number of balls 15. The second annular plate 52 is located between the balls 15 at the upper and lower ends, and its outer edge is in close contact with the balls 15. The design of the balls 15 effectively reduces the friction between the second annular plate 52 and the inner wall of the annular groove 14, which not only reduces the resistance during rotation, but also extends the service life of the equipment and reduces energy consumption.

[0042] The baffle 6 includes an inclined plate 61 fixedly installed on the inner wall of the mixing tank 1. The inclined plate 61 is located above the first ring plate 51. A straight plate 62 is fixedly connected to one end of the inclined plate 61. Both the inclined plate 61 and the straight plate 62 are annular structures. By setting the baffle 6, chemicals can be effectively prevented from leaking into the tiny gap between the first ring plate 51 and the inner wall of the mixing tank 1. Furthermore, a gap of 0~1cm is left between the straight plate 62 and the first ring plate 51 to prevent wear on the contact surface of the first ring plate 51 and the straight plate 62 during the rotation of the first ring plate 51. This range ensures sufficient space for the first ring plate 51 to rotate freely while preventing chemical leakage due to excessive gap.

[0043] In practical use, according to the chemical ratio and required amount, the upper housing 22 slides to drive the insert ring 23 to slide in the groove 211 of the lower housing 21, adjusting the volume of the liquid cup 2. After the liquid cup 2 is adjusted to a suitable volume, the screw 25 passes through the lower housing 21 and is threadedly connected to the corresponding screw hole 231 on the insert ring 23, locking the position of the upper housing 22. Different chemicals are injected into the adjusted liquid cup 2 respectively. The scale groove 26 is observed to ensure accurate addition. The rate of chemical injection into the mixing tank 1 is adjusted as needed. The rotation of the movable block 32 is controlled to align the column holes 321 of different diameters with the through holes 311. The power source 7 is started to drive the connecting shaft 41 to rotate, thereby driving the stirring part 4 and the rotating part 5 to rotate synchronously. The first blade 42 of the stirring part 4 stirs the chemicals located in the center of the mixing tank 1, and the second blade 53 of the rotating part 5 stirs the chemicals near the inner wall area. After the chemicals are mixed evenly, the power source 7 is turned off, and the mixed chemicals are discharged from the mixing tank 1 through the liquid outlet 13.

[0044] It should be noted that both sides of the bottom of the mixing tank 1 are equipped with drain holes. The chemicals flowing out through the outlet 13 will be discharged through the drain holes. Pipes can be installed on the drain holes in advance to transport the mixed chemicals to external storage equipment for storage.

[0045] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A quantitative stirring device for fine chemicals, comprising a mixing tank (1), wherein the top of the mixing tank (1) is provided with a plurality of liquid inlets (12), and a fixing plate (11) is fixedly disposed inside the mixing tank (1), and two liquid outlets (13) are symmetrically provided through the fixing plate (11), characterized in that, Each of the inlets (12) is provided with an adjustable volume liquid cup (2) for measuring chemicals. The lower end of the liquid cup (2) is also fixedly provided with an adjustment part (3) for adjusting the flow rate. A stirring part (4) is rotatably provided on the fixed plate (11). A rotating part (5) is rotatably provided on the inner wall of the mixing box (1). The stirring part (4) and the rotating part (5) are connected to rotate synchronously. A baffle (6) is also fixedly provided on the inner wall of the mixing box (1).

2. The quantitative stirring device for fine chemicals according to claim 1, characterized in that, The liquid cup (2) includes at least a lower shell (21) and an upper shell (22). The lower shell (21) has a groove (211) and the bottom of the upper shell (22) is fixedly connected to a ring (23). The ring (23) is slidably inserted into the groove (211) and two screws (25) are symmetrically threaded through the lower shell (21).

3. The quantitative stirring device for fine chemicals according to claim 2, characterized in that, The insert ring (23) is symmetrically provided with a number of screw holes (231). The outer walls of the lower housing (21) and the upper housing (22) are provided with a number of scale grooves (26), and the scale grooves (26) are horizontally aligned with the screw holes (231). The inner wall of the upper housing (22) is also fixedly connected with a connecting ring (24) to prevent chemical leakage.

4. The quantitative stirring device for fine chemicals according to claim 1, characterized in that, The adjustment part (3) includes a fixed block (31) fixedly installed at the center of the bottom of the lower housing (21), a movable block (32) is provided below the fixed block (31), the movable block (32) is rotatably installed at the bottom of the lower housing (21), and two through holes (311) are symmetrically opened through the fixed block (31), and several column holes (321) of different diameters are symmetrically opened through the movable block (32).

5. The quantitative stirring device for fine chemicals according to claim 1, characterized in that, The stirring part (4) includes a connecting shaft (41) rotatably installed at the center of the fixed plate (11). Several inclined first blades (42) are fixedly connected to the outer wall of the connecting shaft (41). Several fixed rods (43) are also fixedly connected to the outer wall of the connecting shaft (41). A power source (7) is fixedly installed at the center of the bottom of the fixed plate (11).

6. The quantitative stirring device for fine chemicals according to claim 5, characterized in that, The rotating part (5) includes a first ring plate (51), a second ring plate (52) is fixedly connected to the outer side of the first ring plate (51), a plurality of inclined second blades (53) are fixedly connected to the inner wall of the first ring plate (51), and one end of the second blades (53) is toothed, and one end of the fixing rod (43) is fixedly connected to the inner wall of the first ring plate (51).

7. The metering stirring apparatus for fine chemicals according to claim 6, characterized in that, The mixing box (1) has an annular groove (14) inside, and the second annular plate (52) is rotatably installed in the annular groove (14). The upper and lower ends of the annular groove (14) are arranged in a circular array with a number of balls (15). The second annular plate (52) is located between the balls (15) at the upper and lower ends.

8. The metering stirring apparatus for fine chemicals according to claim 6, characterized in that, The baffle (6) includes an inclined plate (61) fixedly installed on the inner wall of the mixing box (1). The inclined plate (61) is located above the first ring plate (51). A straight plate (62) is fixedly connected to one end of the inclined plate (61). Both the inclined plate (61) and the straight plate (62) are ring structures.