Material sufficient mixing device for solid beverage production
By using flexible stirring blades and anti-sedimentation auxiliary mixing components, the problem of low mixing efficiency and dead zones in existing mixing devices for high-viscosity or easily agglomerated solid beverages has been solved, achieving a more efficient mixing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI XIDI HEALTH TECH DEV CO LTD
- Filing Date
- 2025-02-11
- Publication Date
- 2026-05-12
AI Technical Summary
Existing mixing devices are inefficient when processing high-viscosity or easily agglomerated solid beverages, often resulting in dead zones in the mixing process and sedimentation of added ingredients, leading to uneven mixing and affecting product quality.
Employing flexible stirring blades and anti-settling auxiliary mixing components, the system uses a transmission rod to drive the meshing of the connecting crossbar and driven shaft, combined with a micro air pump and a circulating water pump, to create a complex and variable flow field, preventing material sedimentation and improving mixing uniformity.
It effectively enhances mixing efficiency, prevents dead zones in mixing, ensures thorough mixing of high-viscosity or easily agglomerated materials, and improves product quality.
Smart Images
Figure CN224221205U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mixing device technical field especially relates to solid beverage production's material full mixing device. BACKGROUND
[0002] With the improvement of people's living standards and the change of consumption concept, the solid beverage market shows a sustained growth trend, including instant coffee, milk tea, fruit beverage powder and other solid beverage consumption is increasing, which prompts solid beverage production enterprises to need efficient, accurate material mixing device to meet the expansion of production scale.
[0003] The existing mixing device in the using process, through the stirring rod from the mixing tank center part agitating, resulting in the liquid vortex is limited, in the face of high viscosity or easy to agglomerate solid beverage mixing efficiency is low, not only consumes a lot of time also easy to cause the beverage in the additive component precipitation condition, thereby causing the stirring dead angle.
[0004] Therefore, the solid beverage production's material full mixing device is proposed, which solves the problem of insufficient stirring force and low mixing efficiency of the existing mixing device caused by stirring from the center. SUMMARY
[0005] In order to overcome the mixing device in the using process, multiple dependence stirring rod from the mixing tank center agitating, resulting in the liquid vortex is limited, in the treatment of high viscosity or easy to agglomerate solid beverage material, the mixing efficiency is extremely low, not only consumes a lot of time, also because the stirring degree is insufficient, easy to cause the beverage in the additive component precipitation, and then form the stirring dead angle, seriously affect the mixing uniformity and product quality problem, therefore, the solid beverage production's material full mixing device is proposed.
[0006] The technical scheme of the utility model is: solid beverage production's material full mixing device, including beverage mixing tank, elastic stirring paddle and anti deposition auxiliary mixing assembly, the side end part of beverage mixing tank is provided with liquid inlet, the side end part of beverage mixing tank is provided with liquid outlet, the upper end part of beverage mixing tank is installed motor, the upper end part of beverage mixing tank is installed exhaust valve, the inside of beverage mixing tank is provided with anti deposition auxiliary mixing assembly, the output shaft of motor is through beverage mixing tank fixedly connected with transmission rotating rod, the outer end part of stirring paddle is fixedly connected with stirring paddle.
[0007] As preferred, the outer end part of transmission rotating rod is fixedly connected with connecting cross bar, the both sides inside of connecting cross bar is rotatably connected with driven shaft rod, the outer end part of driven shaft rod is fixedly connected with driven gear.
[0008] As preferred, the driven gear is mounted below the connecting cross bar; the outer end of the driven shaft is fixedly connected with the elastic stirring paddle; the inner wall of the beverage mixing tank is provided with a tooth groove; and the driven gear and the tooth groove are engaged.
[0009] As preferred, the anti-settling auxiliary mixing assembly comprises a micro air pump, an air filter box, an air guide tray, a central main air outlet, a film auxiliary air outlet, a fixed short rod, a mesh blocking disc, a circulating water pump, a liquid guide ring plate and a spray pipe; the micro air pump is mounted at the side end of the beverage mixing tank; the air inlet end of the micro air pump is connected with the air filter box through a pipeline; the air outlet end of the micro air pump is connected with the air guide tray through a pipeline penetrating through the bottom of the beverage mixing tank.
[0010] As preferred, the upper end of the air guide tray is provided with the central main air outlet; the upper end of the air guide tray is annularly arranged with the film auxiliary air outlet; the inner wall of the beverage mixing tank is fixedly connected with the fixed short rod.
[0011] As preferred, the side end of the fixed short rod is fixedly connected with the mesh blocking disc; the mesh blocking disc is mounted above the central main air outlet and the film auxiliary air outlet; the side end of the beverage mixing tank is mounted with the circulating water pump.
[0012] As preferred, the input end of the circulating water pump is connected to the inside of the beverage mixing tank through a pipeline; the output end of the circulating water pump is connected with the liquid guide ring plate through a pipeline penetrating through the beverage mixing tank; the lower end of the liquid guide ring plate is annularly provided with the spray pipe. The beneficial effects of the present application are as follows: during the use of the mixing device, the motor drives the transmission rotating rod to rotate, so that the transmission rotating rod can drive the connecting cross bar to rotate; the driven shafts on both sides of the connecting cross bar can rotate by the engagement of the driven gears on the outer ends of the driven shafts and the tooth grooves on the inner wall of the beverage mixing tank, so that the driven gears can roll along the tooth grooves when the connecting cross bar rotates, thereby driving the driven shafts to rotate and the elastic stirring paddles to rotate; the central stirring of the stirring paddle and the self-rotation stirring of the elastic stirring paddles around the center can create a complex and variable flow field, greatly enhancing the stirring effect on the materials, preventing the formation of simple vortexes caused by conventional stirring, and avoiding mixing dead angles; especially when dealing with high-viscosity or easily-agglomerated materials, the materials can be fully dispersed and the mixing efficiency can be improved; the micro air pump can deliver the air filtered and purified by the air filter box to the air guide tray through a pipeline; part of the gas is strongly sprayed upward from the central main air outlet, directly impacting the materials accumulated in the central area of the tank bottom, preventing the materials from settling; another part of the gas is blown out through the annularly arranged film auxiliary air outlet, forming a ring-shaped air flow around the central area, disturbing the surrounding materials, and promoting the materials to float and roll, avoiding the addition of materials at the bottom, and at the same time, the circulating water pump can suck the liquid at the bottom of the beverage mixing tank, then send it to the liquid guide ring plate through a pipeline, and finally spray it out through the spray pipe annularly arranged at the lower end of the liquid guide ring plate, so that the bottom layer of the beverage can be lifted to the upper layer inside the beverage mixing tank, and the stirring is repeated continuously, further enhancing the uniformity of the mixing. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 The figure shows the three-dimensional structure of the mixing device of the utility model;
[0014] Figure 2 The figure shows the three-dimensional structure of the elastic stirring paddle of the mixing device of the utility model;
[0015] Figure 3 The figure shows the three-dimensional structure of the central main air outlet of the mixing device of the utility model;
[0016] Figure 4 The figure shows the three-dimensional structure of the spray pipe of the mixing device of the utility model.
[0017] Mark 1, beverage mixing tank; 2, liquid inlet; 3, liquid outlet; 4, motor; 5, exhaust valve; 401, transmission rotating rod; 402, stirring paddle; 403, connecting cross rod; 404, driven shaft; 405, driven gear; 406, elastic stirring paddle; 407, gear slot; 101, micro air pump; 102, air filter box; 103, air guide tray; 104, central main air outlet; 105, thin film auxiliary air outlet; 106, fixed short rod; 107, mesh screen; 108, circulating water pump; 109, liquid guide ring plate; 110, spray pipe. DETAILED DESCRIPTION
[0018] The utility model is further explained below in combination with the drawings and examples.
[0019] Please refer to Figures 1-4 The utility model provides a kind of example: solid beverage production material fully mixed device, including beverage mixing tank 1, elastic stirring paddle 406 and anti-settling auxiliary mixing component;The side end of beverage mixing tank 1 is provided with liquid inlet 2;The side end of beverage mixing tank 1 is provided with liquid outlet 3;The upper end of beverage mixing tank 1 is installed with motor 4;The upper end of beverage mixing tank 1 is installed with exhaust valve 5;The inside of beverage mixing tank 1 is provided with anti-settling auxiliary mixing component;The output shaft of motor 4 is fixed with transmission rotating rod 401 passing through beverage mixing tank 1;The outer end of stirring paddle 402 is fixed with stirring paddle 402, and motor 4 drives transmission rotating rod 401 to rotate, so that transmission rotating rod 401 can drive stirring paddle 402 to stir in the center of beverage mixing tank 1, and generate vortex from inside to outside to stir and mix.
[0020] Please refer to Figure 2In the embodiment, the outer end of the transmission rotating rod 401 is fixedly connected with a connecting cross rod 403; the inner ends of the two sides of the connecting cross rod 403 are rotationally connected with a driven shaft rod 404; the outer end of the driven shaft rod 404 is fixedly connected with a driven gear 405, which is installed below the connecting cross rod 403; the outer end of the driven shaft rod 404 is fixedly connected with an elastic stirring paddle 406; a tooth groove 407 is arranged on the inner wall of the beverage mixing tank 1; the driven gear 405 is engaged with the tooth groove 407; and the elastic stirring paddle 406 contacts the inner wall of the beverage mixing tank 1 when rotating, and can hit the inner wall of the beverage mixing tank 1 by virtue of the elastic property thereof, so as to remove the residual beverage additive on the inner wall of the beverage mixing tank 1.
[0021] Please refer to Figures 3-4 In the embodiment, the anti-settling auxiliary mixing assembly comprises a micro air pump 101, an air filter box 102, an air guide tray 103, a central main air outlet 104, a film auxiliary air outlet 105, a fixed short rod 106, a mesh blocking disc 107, a circulating water pump 108, a liquid guide ring plate 109, and a spray pipe 110; the micro air pump 101 is installed at the side end of the beverage mixing tank 1; the air inlet end of the micro air pump 101 is connected with the air filter box 102; the air outlet end of the micro air pump 101 is connected with the air guide tray 103 through the bottom of the beverage mixing tank 1, and the upper end of the air guide tray 103 is provided with the central main air outlet 104; the upper end of the air guide tray 103 is annularly arranged with the film auxiliary air outlet 105; the fixed short rod 106 is fixedly connected to the inner wall of the beverage mixing tank 1, and the side end of the fixed short rod 106 is fixedly connected with the mesh blocking disc 107; the mesh blocking disc 107 is installed above the central main air outlet 104 and the film auxiliary air outlet 105; the circulating water pump 108 is installed at the side end of the beverage mixing tank 1, and the input end of the circulating water pump 108 is connected to the inside of the beverage mixing tank 1; the output end of the circulating water pump 108 is connected with the liquid guide ring plate 109 through the beverage mixing tank 1; and the lower end of the liquid guide ring plate 109 is annularly provided with the spray pipe 110. The micro air pump 101 can deliver the air filtered and purified by the air filter box 102 to the air guide tray 103 through the pipeline; part of the air is strongly sprayed upward from the central main air outlet 104 to directly impact the material accumulated in the central area of the tank bottom, thereby preventing the material from settling; and the other part of the air is blown out through the annularly arranged film auxiliary air outlet 105 to form an annular air flow around the central area, thereby disturbing the peripheral material.
[0022] When working, the motor 4 drives the transmission rotating rod 401 to rotate, drives the agitating paddle 402 to agitate in the central area of the beverage mixing tank 1, generates an inward-outward vortex, and preliminarily mixes the materials, at the same time, the transmission rotating rod 401 is connected with the cross rod 403 to rotate, the driven shaft rod 404 on both sides of the cross rod 403 drives the driven gear 405 on the end thereof to mesh with the tooth groove 407 on the inner wall of the beverage mixing tank 1, when the cross rod rotates, the driven gear 405 rolls along the tooth groove 407, drives the driven shaft rod 404 to rotate, and further drives the elastic stirring paddle 406 to rotate, the central stirring of the agitating paddle 402 and the self-rotating stirring of the elastic stirring paddle 406 are matched, a complex and changeable flow field is created, the mixing dead angle caused by the conventional single vortex is effectively broken, the air filtered by the air filter box 102 is sent to the air guiding tray 103 through the pipeline by the micro air pump 101, part of the air is strongly impacted on the material accumulated on the tank bottom from the central main air outlet 104 upwards, and the rest of the air forms a ring-shaped air flow through the annularly arranged thin film auxiliary air outlet 105, disturbs the peripheral material, and the bottom layer liquid in the tank is pumped out by the circulating water pump 108, is sent to the liquid guiding ring plate 109 through the pipeline, and is sprayed downwards by the spray pipe 110, and the circulating operation is continued to continuously improve the mixing uniformity.
[0023] Through the above steps, the problems that the existing mixing device is caused by the central stirring, the stirring force is insufficient, the mixing efficiency is low, and the stirring dead angle is prone to appear are solved, the transmission rotating rod 401 can drive the connected cross rod 403 to rotate, the driven shaft rod 404 on both sides of the cross rod 403 drives the driven gear 405 on the outer portion thereof to mesh with the tooth groove 407 on the inner wall of the beverage mixing tank 1, when the cross rod 403 rotates, the driven gear 405 rolls along the tooth groove 407, thereby driving the driven shaft rod 404 to rotate, and driving the elastic stirring paddle 406 to rotate, the central stirring of the agitating paddle 402 and the self-rotating stirring of the elastic stirring paddle 406 around the center are matched, a complex and changeable flow field is created, the stirring effect on the materials is greatly enhanced, and the mixing dead angle caused by the conventional stirring is prevented.
[0024] The embodiments of the utility model are described in detail in combination with the drawings above, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.
Claims
1. A device for fully mixing materials in the production of solid beverages, comprising a beverage mixing tank (1); characterized in that: It also includes a flexible stirring blade (406) and an anti-sedimentation auxiliary mixing component; a liquid inlet (2) is provided at the side end of the beverage mixing tank (1); a liquid outlet (3) is provided at the side end of the beverage mixing tank (1); a motor (4) is installed at the upper end of the beverage mixing tank (1); an exhaust valve (5) is installed at the upper end of the beverage mixing tank (1); an anti-sedimentation auxiliary mixing component is provided inside the beverage mixing tank (1); the output shaft of the motor (4) passes through the beverage mixing tank (1) and is fixedly connected to a transmission rod (401); an agitator (402) is fixedly connected to the outer end of the transmission rod (401); A connecting crossbar (403) is fixedly connected to the outer end of the transmission rod (401); a driven shaft (404) is rotatably connected to both sides of the connecting crossbar (403); a driven gear (405) is fixedly connected to the outer end of the driven shaft (404). The driven gear (405) is installed below the connecting crossbar (403); the outer end of the driven shaft (404) is fixed with an elastic stirring blade (406); the inner wall of the beverage mixing tank (1) is provided with a toothed groove (407); and the driven gear (405) and the toothed groove (407) mesh with each other.
2. The material mixing device for solid beverage production according to claim 1, characterized in that: The anti-sedimentation auxiliary mixing assembly includes a micro air pump (101), an air filter box (102), an air guide tray (103), a central main air outlet (104), a membrane auxiliary air outlet (105), a fixed short rod (106), a strainer baffle (107), a circulating water pump (108), a liquid guide ring plate (109), and a spray pipe (110); the micro air pump (101) is installed on the side end of the beverage mixing tank (1); the air inlet pipe of the micro air pump (101) is connected to the air filter box (102); the air outlet pipe of the micro air pump (101) passes through the bottom of the beverage mixing tank (1) and is connected to the air guide tray (103).
3. The material mixing device for solid beverage production according to claim 2, characterized in that: The upper end of the air guide tray (103) is provided with a central main air outlet (104); the upper end of the air guide tray (103) is provided with a ring of film auxiliary air outlets (105); a fixed short rod (106) is fixed to the inner wall of the beverage mixing tank (1).
4. The material mixing device for solid beverage production according to claim 3, characterized in that: A strainer plate (107) is fixed to the side end of the fixed short rod (106); the strainer plate (107) is installed above the central main air outlet (104) and the membrane auxiliary air outlet (105); a circulating water pump (108) is installed on the side end of the beverage mixing tank (1).
5. The material mixing apparatus for solid beverage production according to claim 4, characterized in that: The input pipe of the circulating water pump (108) is connected to the inside of the beverage mixing tank (1); the output pipe of the circulating water pump (108) passes through the beverage mixing tank (1) and is connected to the liquid guiding ring plate (109); the lower end of the liquid guiding ring plate (109) is provided with a nozzle (110).