Granulation device for compound fertilizer production

By adjusting the angle of the granulation disc and the stabilizing device, combined with the control of the scraper force, the problems of uneven fertilizer particle size and dust were solved, achieving uniform coating of fertilizer particles and environmental cleanliness.

CN224221275UActive Publication Date: 2026-05-12JIANGXI WOLDEXIN FERTILIZER TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI WOLDEXIN FERTILIZER TECH CO LTD
Filing Date
2025-03-24
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing disc granulators have problems such as uneven fertilizer particle size and the generation of a large amount of dust during the granulation process, which affect the fertilization effect and the workshop environment.

Method used

设计了一种复合肥生产用造粒装置,通过调节造粒盘的角度和使用稳定装置,结合刮刀控制力度,实现化肥颗粒的均匀包裹和灰尘的有效吸除。

Benefits of technology

It has enabled the control of fertilizer particle diameter and the effective removal of dust, thereby improving granulation efficiency and workshop environmental quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224221275U_ABST
    Figure CN224221275U_ABST
Patent Text Reader

Abstract

The utility model discloses a granulation device for compound fertilizer production, which comprises a base frame, an adjusting oil cylinder, a motor, a circular rotating plate, a V-shaped track ring, a stabilizing device, a mouth-shaped fixing frame, a granulation disc, a dustproof cover, an adjusting bolt and a height positioning device, one end of the adjusting oil cylinder is hinged to the base frame, a piston rod of the adjusting oil cylinder is hinged to the mouth-shaped fixing frame, the two ends of the height positioning device are hinged to the base frame and the mouth-shaped fixing frame respectively, the motor is installed on the mouth-shaped fixing frame, a power rod of the motor is connected with the circular rotating plate, and the V-shaped rail ring is connected to the circumferential face of the circular rotating plate. The plurality of stabilizing devices are mounted on the mouth-shaped fixing frame and are in rolling connection with the V-shaped track ring; the granulating device for producing the compound fertilizer is simple in structure, convenient and practical, and the angle of the granulating disc is changed, so that chemical fertilizer particles can be quickly guided out after being wrapped to a certain diameter, and the purpose of controlling the wrapping diameter of the chemical fertilizer particles is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of fertilizer granulation technology, specifically relating to a granulation device for compound fertilizer production. Background Technology

[0002] Fertilizer granulators, based on their working principles, applicable materials, and production needs, mainly include rotary drum granulators, double-roller extrusion granulators, disc granulators, stirring tooth granulators, columnar extrusion granulators, flat die extrusion granulators, and ring die extrusion granulators. Disc granulators are a common type of fertilizer granulation equipment, but the size of the granules is generally controlled by the rotation speed. However, as the rotation speed decreases, the uniformity of granulation will be inconsistent, leading to uneven fertilization and seedling burn. At the same time, a large amount of dust is generated during granulation, and the faster the granulation efficiency, the more dust is generated, resulting in a very poor workshop environment and seriously affecting the respiratory health of employees. Summary of the Invention

[0003] new content

[0004] The technical problem to be solved by this utility model is to provide a granulation device for compound fertilizer production. It has a simple structure and is convenient and practical. By changing the angle of the granulation disc, the fertilizer granules can be quickly discharged after being wrapped to a certain diameter, thereby achieving the purpose of controlling the diameter of the fertilizer granules.

[0005] A granulation device for compound fertilizer production includes a base frame, an adjusting cylinder, a motor, a circular rotating plate, a V-shaped track ring, a stabilizing device, a die fixing frame, a granulation disc, a dust cover, adjusting bolts, and a height positioning device. One end of the die fixing frame is hinged to the base frame. One end of the adjusting cylinder is hinged to the base frame, and its piston rod is hinged to the die fixing frame. Both ends of the height positioning device are respectively hinged to the base frame and the die fixing frame. The motor is mounted on the die fixing frame, and its power rod is connected to the circular rotating plate. The V-shaped track ring is connected to the circumference of the circular rotating plate. Several stabilizing devices are mounted on the die fixing frame and are rotatably connected to the V-shaped track ring. The granulation disc is connected to the circular rotating plate. The dust cover is connected to the die fixing frame by several adjusting bolts, each with an adjusting nut. The dust cover is equipped with a suction pipe, a feeding port, and a nozzle, and also has a discharge port.

[0006] Preferably, the height positioning device includes a positioning tube, a telescopic rod, and a positioning bolt. One end of the positioning tube is hinged to the base frame, and one end of the telescopic rod is hinged to the mouth-shaped fixing frame and the other end is set inside the positioning tube. The positioning tube and the telescopic rod are provided with a plurality of positioning holes for the positioning bolt to be inserted.

[0007] Preferably, the stabilizing device includes a connecting seat, a dovetail slider, a fixed shaft, and a track wheel. The connecting seat has a dovetail groove through which the dovetail slider slides. The fixed shaft is connected to the dovetail slider and to the track wheel. The connecting seat is connected to bolts that fix the dovetail slider.

[0008] Preferably, a frame is installed inside the dust cover, and an adjusting scraper is installed on the frame.

[0009] Preferably, the adjusting scraper includes a scraper spring, a sliding column, a sliding frame, and a scraper. One end of the two sliding columns is connected to the frame, and the other end is connected to a positioning block. The scraper spring is sleeved on the sliding column and is located between the frame and the sliding frame. The sliding frame is slidably connected to the sliding column and connected to the scraper. Beneficial effects

[0010] (1) The granulation device for compound fertilizer production of this utility model has a simple structure and is convenient and practical. By changing the angle of the granulation disc, the fertilizer particles can be quickly discharged after being wrapped to a certain diameter, thereby achieving the purpose of controlling the wrapping diameter of the fertilizer particles.

[0011] (2) The granulation device for compound fertilizer production of this utility model ensures the stability of the rotation of the granulation disc after the angle is changed by a stabilizing device, and at the same time controls the contact force between the scraper and the granulation disc by adjusting the scraper, so as to change the angle of the granulation disc without affecting the scraping work of the scraper. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the granulation device;

[0013] Figure 2 This is a schematic diagram of the stabilizing device.

[0014] Figure 3 A schematic diagram of the adjustable scraper structure;

[0015] 1-Base frame, 2-Adjusting cylinder, 3-Positioning tube, 4-Positioning hole, 5-Motor, 6-Telescopic rod, 7-Circular rotating plate, 8-V-shaped track ring, 9-Stabilizing device, 10-Orifice-shaped fixing frame, 11-Pelletizing disc, 12-Dust cover, 13-Dust suction pipe, 14-Feeding port, 15-Adjusting bolt, 16-Discharge port, 17-Connecting seat, 18-Dovetail slider, 19-Fixed shaft, 110-Railway wheel, 111-Frame, 112-Scraper spring, 113-Sliding column, 114-Sliding frame, 115-Positioning block, 116-Scraper. Detailed Implementation

[0016] The embodiments of this utility model are further described below with reference to the accompanying drawings. Example

[0017] like Figures 1 to 3 As shown; a granulation device for compound fertilizer production includes a base frame 1, an adjusting cylinder 2, a motor 5, a circular rotating plate 7, a V-shaped track ring 8, a stabilizing device 9, a die fixing frame 10, a granulation disc 11, a dust cover 12, adjusting bolts 15, and a height positioning device. One end of the die fixing frame 10 is hinged to the base frame 1. One end of the adjusting cylinder 2 is hinged to the base frame 1, and its piston rod is hinged to the die fixing frame 10. The height positioning device is hinged at both ends to the base frame 1 and the die fixing frame 10, respectively. The motor 5 is mounted on the die fixing frame 10 and provides power. The rod is connected to the circular rotating plate 7, the V-shaped track ring 8 is connected to the circumference of the circular rotating plate 7, several stabilizing devices 9 are installed on the orifice fixing frame 10 and are rotatably connected to the V-shaped track ring 8, the granulation disc 11 is connected to the circular rotating plate 7, the dust cover 12 is connected to the orifice fixing frame 10 by several adjusting bolts 15, and adjusting nuts are fitted on the adjusting bolts 15. The dust cover 12 is provided with a dust suction pipe 13, a feeding port 14 and a nozzle, and a discharge port 16 is opened on the dust cover 12; the height positioning device includes a positioning... The system comprises a positioning tube 3, a telescopic rod 6, and positioning bolts. One end of the positioning tube 3 is hinged to the base frame 1, and one end of the telescopic rod 6 is hinged to the orifice-shaped fixing frame 10, with the other end positioned inside the positioning tube 3. The positioning tube 3 and the telescopic rod 6 have several positioning holes 4 for the insertion of positioning bolts. The stabilizing device 9 includes a connecting seat 17, a dovetail slider 18, a fixed shaft 19, and a track wheel 110. The connecting seat 17 has a dovetail groove through which the dovetail slider 18 slides. The fixed shaft 19 is connected to the dovetail slider 18 and to the track wheel 110. A bolt is connected to the receiving seat 17 to fix the dovetail slider 18; a frame 111 is installed inside the dust cover 12, and an adjusting scraper is installed on the frame 111; the adjusting scraper includes a scraper spring 112, a sliding column 113, a slide frame 114 and a scraper 116, one end of the two sliding columns 113 is connected to the frame 111 and the other end is connected to a positioning block 115, the scraper spring 112 is sleeved on the sliding column 113 and is located between the frame 111 and the slide frame 114, and the slide frame 114 is slidably connected to the sliding column 113 and connected to the scraper 116.

[0018] The hydraulic cylinder drives one end of the orifice fixing frame 10 to lift and lower, thereby controlling the tilt angle of the granulation disc 11. The motor 5 drives the circular rotating plate 7 to rotate, which in turn drives the granulation disc 11 to rotate, causing the material inside the granulation disc 11 to tumble. Fertilizer powder raw materials are introduced through the feeding port 14, and dust produced during granulation is sucked out through the dust suction pipe 13. Simultaneously, liquid is introduced through the nozzle. The granulated fertilizer particles roll out through the discharge port 16. A certain gap exists between the dust cover 12 and the granulation disc 11, which is adjusted by adjusting the adjusting nut and adjusting the adjusting bolt 15. As the circular rotating plate 7 rotates, several track wheels 110 of the stabilizing devices 9 provide support. In conjunction with the V-shaped track ring 8, the stability of the rotation of the circular rotating plate 7 after the granulation disc 11 changes angle is ensured. The position of the dovetail slider 18 is adjusted by loosening the bolts, so that the tightness of the contact between the track wheel 110 and the V-shaped track ring 8 is controlled. After the hydraulic cylinder adjusts the angle of the die-shaped fixing frame 10, the positioning bolts are inserted into the positioning holes 4 on the positioning tube 3 and the telescopic rod 6 to ensure the tilt state of the die-shaped fixing frame 10. If it is necessary to continuously change the tilt angle of the die-shaped fixing frame 10, it is not necessary to insert the positioning bolts. When the scraper 116 contacts the bottom of the granulation disc 11, the scraper spring 112 controls the contact force between the scraper 116 and the granulation disc 11 to avoid the scraper 116 rigidly contacting the granulation disc 11.

[0019] The specific embodiments of this utility model have been described in detail above, but they are merely examples, and this utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to this utility model are also within the scope of this utility model. Therefore, all equivalent changes and modifications made without departing from the spirit and scope of this utility model are covered within the scope of this utility model.

Claims

1. A granulation device for compound fertilizer production, characterized in that: The device includes a base frame (1), an adjusting cylinder (2), a motor (5), a circular rotating plate (7), a V-shaped track ring (8), a stabilizing device (9), a die fixing frame (10), a granulation disc (11), a dust cover (12), adjusting bolts (15), and a height positioning device. One end of the die fixing frame (10) is hinged to the base frame (1). One end of the adjusting cylinder (2) is hinged to the base frame (1), and its piston rod is hinged to the die fixing frame (10). The two ends of the height positioning device are respectively hinged to the base frame (1) and the die fixing frame (10). The motor (5) is mounted on the die fixing frame (10) and provides power. The rod is connected to the circular rotating plate (7), the V-shaped track ring (8) is connected to the circumference of the circular rotating plate (7), several of the stabilizing devices (9) are installed on the mouth-shaped fixing frame (10) and are tumbling connected to the V-shaped track ring (8), the granulation disc (11) is connected to the circular rotating plate (7), the dust cover (12) is connected to the mouth-shaped fixing frame (10) by several adjusting bolts (15), the adjusting bolts (15) are fitted with adjusting nuts, the dust cover (12) is provided with a dust suction pipe (13), a feeding port (14) and a nozzle, and the dust cover (12) is provided with a discharge port (16).

2. The granulation device for compound fertilizer production as described in claim 1, characterized in that: The height positioning device includes a positioning tube (3), a telescopic rod (6) and a positioning bolt. One end of the positioning tube (3) is hinged to the base frame (1), and one end of the telescopic rod (6) is hinged to the mouth-shaped fixing frame (10) and the other end is set inside the positioning tube (3). The positioning tube (3) and the telescopic rod (6) are provided with a number of positioning holes (4) for the positioning bolt to be inserted.

3. The granulation device for compound fertilizer production as described in claim 2, characterized in that: The stabilizing device (9) includes a connecting seat (17), a dovetail slider (18), a fixed shaft (19), and a track wheel (110). The connecting seat (17) has a dovetail groove through which the dovetail slider (18) slides. The fixed shaft (19) is connected to the dovetail slider (18) and to the track wheel (110). The connecting seat (17) is connected with bolts that fix the dovetail slider (18).

4. A granulation device for compound fertilizer production as described in claim 1 or 3, characterized in that: A frame (111) is installed inside the dust cover (12), and an adjusting scraper is installed on the frame (111).

5. A granulation device for compound fertilizer production as described in claim 4, characterized in that: The adjusting scraper includes a scraper spring (112), a sliding column (113), a slide frame (114), and a scraper (116). One end of the two sliding columns (113) is connected to the frame (111), and the other end is connected to a positioning block (115). The scraper spring (112) is sleeved on the sliding column (113) and is located between the frame (111) and the slide frame (114). The slide frame (114) is slidably connected to the sliding column (113) and connected to the scraper (116).