Multi-stage cyclone separation device for starch processing

Abstract

The utility model relates to the technical field of starch processing, in particular to a multistage cyclone separation device for starch processing, which comprises a barrel body, a conical barrel and an overflow pipe, the outer wall of the barrel body is fixedly connected with a first fixing ring, the outer wall of the conical barrel is fixedly connected with a second fixing ring, and the upper surface of the second fixing ring is fixedly connected with symmetrical sliding barrels. A limiting assembly is arranged on the inner wall of the sliding barrel, and the overflow pipe is installed in the barrel body. Compared with the prior art, through the arrangement of the limiting assembly, the L-shaped rod, the insertion block, the U-shaped rod and the quick release assembly, the limiting rod is inserted into the limiting groove through insertion connection of the insertion block and the L-shaped rod, the L-shaped rod and the insertion block can be quickly disassembled and assembled by adjusting the quick release assembly, and then the barrel body and the conical barrel are fixed through the limiting assembly; by arranging the threaded rod, separation can be avoided, disassembly is more convenient by pressing the quick disassembly assembly, meanwhile, by arranging the inner gear ring, rotation of the threaded rod can be avoided, and the technical problem that the barrel body is separated from the conical barrel is solved.

Description

Technical Field

[0001] This utility model relates to the field of starch processing technology, specifically to a multi-stage cyclone separator for starch processing. Background Technology

[0002] A multistage hydrocyclone separator is a separation device designed with multiple cascaded hydrocyclones, primarily used for handling complex separation tasks. It utilizes multiple single-stage hydrocyclones connected in series to process finer particulate materials, providing higher separation accuracy and processing speed. Liquids or gases are introduced into the hydrocyclones and subjected to rotational motion, causing the fluid to flow along a spiral path. During this process, solid particles or droplets in the fluid are separated due to centrifugal force, settling to the bottom of the hydrocyclone or being discharged.

[0003] The prior art disclosure number CN211611937U discloses a multi-stage hydrocyclone for starch production, including a cylindrical body with an overflow pipe connected to the top. The bottom of a torsion spring is engaged with the outer wall of a first through-hole block. The tops of two clamping rods are engaged with the inner wall of a recessed block. A T-shaped rod penetrates the top of each of the two recessed blocks, with its outer wall extending through the top of the clamping rod. A first compression spring is fitted with the outer wall of the T-shaped rod, its top engaged with the outer wall of the T-shaped rod, and its bottom engaged with the top of the recessed block. This multi-stage hydrocyclone for starch production, through the cooperation between the first filter plate, clamping rods, and recessed blocks, allows the first filter screen to filter fine particles about to enter the overflow pipe. This avoids the problems of existing hydrocyclones that require flanges, bolts, and nuts for installation, and whose disassembly, maintenance, and cleaning of the hydrocyclone are time-consuming and labor-intensive, affecting work efficiency.

[0004] With the above configuration, the hydrocyclone described in the prior art, through the cooperation between the first filter plate, the clamping rod, and the grooved block, allows the first filter screen to filter fine particles about to enter the overflow pipe; the cooperation between the second filter plate, the arc-shaped rack, and the gear allows the second filter plate to filter coarse particles about to flow out of the conical cylinder; and the cooperation between the crank rod, the screw, and the groove allows for quick disassembly of the multi-stage hydrocyclone used for starch production. However, the hydrocyclone of the prior art has the following drawbacks during operation:

[0005] The existing device requires multiple handles to be turned to disassemble the first filter screen when it needs to be removed. This causes the barrel to detach from the conical barrel. Moreover, the device vibrates during use, which can cause the handles to rotate and the barrel to detach from the conical barrel. Then, it is necessary to reach into the barrel and pull the T-shaped rod upwards to remove the first filter screen. Since the inside of the barrel is small, it is very inconvenient to pull the T-shaped rod, and two T-shaped rods need to be pulled at the same time, making the disassembly process very troublesome. Utility Model Content

[0006] This utility model aims to provide a multi-stage cyclone separator for starch processing, mainly to solve the technical problems of existing devices that vibrate during use, causing the handle to rotate, and making it very inconvenient to disassemble the first filter screen.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0008] A multi-stage hydrocyclone separator for starch processing includes a barrel, a conical barrel, and an overflow pipe. A first fixing ring is fixed to the outer wall of the barrel, and a second fixing ring is fixed to the outer wall of the conical barrel. Symmetrical sliding cylinders are fixed to the upper surface of the second fixing rings. Limiting components are provided on the inner wall of the sliding cylinders. The overflow pipe is installed inside the barrel and has an L-shaped rod fixed to its outer wall. A filter screen is installed on the bottom surface of the overflow pipe. Symmetrical inserts are fixed to the outer wall of the filter screen. The inserts are inserted into the inner wall of the L-shaped rod. A movable groove is formed on the inner wall of the L-shaped rod. A limiting rod is slidably connected to the inner wall of the movable groove. A limiting spring is fixed to the inner wall of the movable groove. The other end of the limiting spring is fixed to the limiting rod. A limiting groove is formed on the outer wall of the insert. The limiting rod is inserted into the limiting groove. A sliding groove is formed on the bottom surface of the insert. A quick-release component is provided on the inner wall of the sliding groove.

[0009] The working principle and beneficial effects of this utility model:

[0010] 1. Working principle: When this device is needed, first connect the overflow pipe to the external pipeline. After connection, the starch liquid mixed with coarse and fine particles flows into the tank through the external starch liquid conveying device. Then, the coarse and fine particles of the starch liquid are separated. When the filter screen needs to be replaced, first adjust the limiting component so that the U-shaped rod moves upward under the action of the threaded rod, so that the U-shaped rod disengages from the fixing groove. Then the tank can be removed. Then adjust the quick release component so that the limiting rod disengages from the limiting groove. Then, pull the filter screen to remove it.

[0011] 2. Beneficial effects:

[0012] Existing technology utilizes the cooperation between the first filter plate, the clamping rod, and the grooved block to filter fine particles entering the overflow pipe; the cooperation between the second filter plate, the arc-shaped rack, and the gear to filter coarse particles exiting the conical cylinder; and the cooperation between the crank rod, the screw, and the groove to allow for quick disassembly of the multi-stage hydrocyclone used in starch production. However, existing devices require multiple handles to be turned to detach the barrel from the conical cylinder when disassembling the internal first filter plate. Furthermore, the device vibrates during operation, which can cause the handles to rotate, leading to the barrel detaching from the conical cylinder, requiring manual intervention inside the barrel. The first filter screen can only be removed by pulling the T-shaped rod upwards. Due to the small size of the barrel, pulling the T-shaped rod is very inconvenient, and both T-shaped rods need to be pulled simultaneously, making the disassembly process very cumbersome. This solution uses a limiting component, an L-shaped rod, a plug, a U-shaped rod, and a quick-release component. The plug and L-shaped rod are inserted to allow the limiting rod to be inserted into the limiting groove. By adjusting the quick-release component, the L-shaped rod and plug can be quickly disassembled and installed. The limiting component then fixes the barrel and the conical barrel to prevent them from detaching. Pressing the quick-release component makes disassembly even more convenient. At the same time, the internal toothed ring prevents the threaded rod from rotating, thus preventing the barrel from detaching from the conical barrel.

[0013] Preferably, the limiting component includes a U-shaped rod that is slidably connected to the inner wall of the slide cylinder. One end of the U-shaped rod has a vertical groove, and a threaded rod is threaded onto the inner wall of the groove. A rotating rod is fixedly connected to one end of the threaded rod passing through the U-shaped rod, and a gear is fixedly connected to the end of the rotating rod away from the threaded rod. An internal gear ring is rotatably connected to the lower surface of the second fixing ring, and the internal gear ring meshes with the gear. Symmetrical fixing grooves are formed on the upper surface of the first fixing ring, and the end of the U-shaped rod away from the threaded rod is inserted into one of the fixing grooves. By setting the limiting component, the barrel body and the conical barrel can be fixed. Simultaneously, the internal gear ring facilitates gear rotation and disassembly.

[0014] Preferably, the quick-release assembly includes a slider that is slidably connected to the inner wall of the groove. A push rod is fixedly connected to the lower surface of the slider, and a compression spring is sleeved on the outer wall of the push rod. One end of the compression spring is fixedly connected to the slider, and the other end of the compression spring is fixedly connected to the groove. The push rod passes through the insert block and is slidably connected to it. The outer wall of the limiting rod has an inclined surface, and the slider abuts against the inclined surface. By setting the quick-release assembly, the slider can be pushed into the movable groove by pressing the push rod, allowing the filter screen to be replaced.

[0015] Preferably, the lower surface of the second fixing ring has a rotating groove, the inner wall of which is fixedly connected to a tension spring. The other end of the tension spring is fixedly connected to a pull rod, which is slidably connected to the rotating groove. The other end of the pull rod is rotatably connected to a rotating shaft, one end of which is fixedly connected to a crossbar. A square block is fixedly connected to the upper surface of the crossbar, and the bottom surface of the gear has a square groove into which the square block is inserted. By using the tension spring and the square block, the gear can be fixed by the elastic force of the tension spring and the square block, preventing rotation of the gear.

[0016] Preferably, the lower surface of the insert block has a slot, and a knob is fixedly connected to the end of the push rod away from the slider. A locking block is fixedly connected to the outer wall of the knob, and the locking block engages with the slot. By setting the locking block and the slot, when the push rod is pressed and rotated, the locking block is engaged into the slot, limiting the push rod and facilitating the removal of the filter screen.

[0017] Preferably, the groove and the slider are matched, and both the groove and the slider are T-shaped. This prevents the slider from disengaging, making the push rod more stable.

[0018] Preferably, both ends of the threaded rod are fixed with abutment plates. This prevents the threaded rod from detaching from the second retaining ring, making it easier to fix the U-shaped rod. Attached Figure Description

[0019] Figure 1 This is a structural diagram of the present utility model patent;

[0020] Figure 2 This is a cross-sectional structural diagram of the present utility model patent;

[0021] Figure 3 This utility model patent Figure 2 Structural diagram at point A;

[0022] Figure 4 This utility model patent Figure 2 Structural diagram at point B.

[0023] The reference numerals in the accompanying drawings of the instruction manual include: 1. Barrel body; 2. Conical barrel; 3. Overflow pipe; 4. First fixing ring; 5. Second fixing ring; 6. Slide cylinder; 7. L-shaped rod; 8. Filter screen; 9. Insert block; 10. Movable groove; 11. Limiting rod; 12. Limiting spring; 13. Limiting groove; 14. Slide groove; 15. U-shaped rod; 16. Vertical groove; 17. Threaded rod; 18. Rotating rod; 19. Gear; 20. Internal gear ring; 21. Fixing groove; 22. Slider; 23. Push rod; 24. Compression spring; 25. Inclined surface; 26. Rotating groove; 27. Tension spring; 28. Pull rod; 29. ​​Rotating shaft; 30. Crossbar; 31. Square block; 32. Square groove; 33. Slot; 34. Knob; 35. Locking block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-4As shown, a multi-stage hydrocyclone separator for starch processing includes a barrel 1, a conical barrel 2, and an overflow pipe 3. A first fixing ring 4 is fixed to the outer wall of the barrel 1, and a second fixing ring 5 is fixed to the outer wall of the conical barrel 2. Symmetrical sliding cylinders 6 are fixed to the upper surface of the second fixing ring 5. A limiting component is provided on the inner wall of the sliding cylinder 6. The limiting component includes a U-shaped rod 15, which is slidably connected to the inner wall of the sliding cylinder 6. A vertical groove 16 is opened at one end of the U-shaped rod 15, and a threaded rod 17 is threadedly connected to the inner wall of the vertical groove 16. A rotating rod 18 is fixed to one end of the threaded rod 17 that passes through the U-shaped rod 15. A gear 19 is fixed to the end of the rotating rod 18 away from the threaded rod 17. A groove 26 is formed on the lower surface of the fixed ring 5. A tension spring 27 is fixedly connected to the inner wall of the groove 26. A pull rod 28 is fixedly connected to the other end of the tension spring 27. The pull rod 28 is slidably connected to the groove 26. A rotating shaft 29 is rotatably connected to the other end of the pull rod 28. A crossbar 30 is fixedly connected to one end of the rotating shaft 29. A square block 31 is fixedly connected to the upper surface of the crossbar 30. A square groove 32 is formed on the bottom surface of the gear 19. The square block 31 is inserted into the square groove 32. An internal gear ring 20 is rotatably connected to the lower surface of the second fixed ring 5. The internal gear ring 20 meshes with the gear 19. A symmetrical fixed groove 21 is formed on the upper surface of the first fixed ring 4. The U-shaped rod 15 is away from the threaded rod. One end of the push rod 23 is inserted into the fixed groove 21. The overflow pipe 3 is installed inside the barrel 1. An L-shaped rod 7 is fixed to the outer wall of the overflow pipe 3. A filter screen 8 is installed on the bottom surface of the overflow pipe 3. Symmetrical insert blocks 9 are fixed to the outer wall of the filter screen 8. A slot 33 is opened on the lower surface of the insert block 9. A knob 34 is fixed to the end of the push rod 23 away from the slider 22. A locking block 35 is fixed to the outer wall of the knob 34. The locking block 35 is engaged with the slot 33. The insert block 9 is inserted into the inner wall of the L-shaped rod 7. A movable groove 10 is opened on the inner wall of the movable groove 10. A limit rod 11 is slidably connected to the inner wall of the movable groove 10. A limit spring 12 is fixed to the inner wall of the movable groove 10. The other end is fixedly connected to the limiting rod 11. The outer wall of the insert block 9 is provided with a limiting groove 13. The limiting rod 11 is inserted into the limiting groove 13. The bottom surface of the insert block 9 is provided with a sliding groove 14. The inner wall of the sliding groove 14 is provided with a quick-release assembly. The quick-release assembly includes a slider 22. The slider 22 is slidably connected to the inner wall of the sliding groove 14. The lower surface of the slider 22 is fixedly connected to a push rod 23. The outer wall of the push rod 23 is sleeved with a compression spring 24. One end of the compression spring 24 is fixedly connected to the slider 22. The other end of the compression spring 24 is fixedly connected to the sliding groove 14. The push rod 23 passes through the insert block 9 and is slidably connected to it. The outer wall of the limiting rod 11 is provided with an inclined surface 25. The slider 22 abuts against the inclined surface 25.

[0026] As can be seen from the above, the specific embodiments of this utility model are as follows:

[0027] When this device is needed, first connect the overflow pipe 3 to the external pipe. After connection, the starch liquid mixed with coarse and fine particles flows into the barrel 1 through the external starch liquid conveying device. Then, the starch liquid is separated into coarse and fine particles. When the filter screen 8 needs to be replaced, first pull and rotate the crossbar 30 so that the crossbar 30 drives the square block 31 to disengage from the square groove 32. Then rotate the internal gear ring 20 so that the gear 19 rotates. The gear 19 drives the threaded rod 17 to rotate, so that the U-shaped rod 15 moves upward under the action of the threaded rod 17, so that the U-shaped rod 15 disengages from the fixed groove 21. Then the barrel 1 can be removed. Then press the push rod 23 so that the push rod 23 pushes the slider 22 to move, so that the slider 22 pushes the inclined surface 25 on the limiting rod 11, so that the limiting rod 11 compresses the limiting spring 12 and retracts into the movable groove 10, so that the limiting rod 11 disengages from the limiting groove 13. Then the filter screen 8 can be removed by pulling it.

[0028] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A multi-stage cyclone separator for starch processing, comprising a barrel (1), a conical barrel (2), and an overflow pipe (3), characterized in that, A first fixing ring (4) is fixed to the outer wall of the barrel (1), and a second fixing ring (5) is fixed to the outer wall of the conical barrel (2). A symmetrical sliding cylinder (6) is fixed to the upper surface of the second fixing ring (5). A limit component is provided on the inner wall of the sliding cylinder (6). An overflow pipe (3) is installed inside the barrel (1). An L-shaped rod (7) is fixed to the outer wall of the overflow pipe (3). A filter screen (8) is installed on the bottom surface of the overflow pipe (3). A symmetrical insert (9) is fixed to the outer wall of the filter screen (8). The insert (9) and the L-shaped rod... The inner wall of (7) is inserted, and the inner wall of the L-shaped rod (7) is provided with a movable groove (10). The inner wall of the movable groove (10) is slidably connected to a limit rod (11). The inner wall of the movable groove (10) is fixedly connected to a limit spring (12). The other end of the limit spring (12) is fixedly connected to the limit rod (11). The outer wall of the insert (9) is provided with a limit groove (13). The limit rod (11) is inserted into the limit groove (13). The bottom surface of the insert (9) is provided with a sliding groove (14). The inner wall of the sliding groove (14) is provided with a quick-release assembly.

2. The multi-stage hydrocyclone separator for starch processing according to claim 1, characterized in that: The limiting component includes a U-shaped rod (15), which is slidably connected to the inner wall of the slide cylinder (6). A vertical groove (16) is provided at one end of the U-shaped rod (15), and a threaded rod (17) is threadedly connected to the inner wall of the vertical groove (16). A rotating rod (18) is fixedly connected to one end of the threaded rod (17) that passes through the U-shaped rod (15). A gear (19) is fixedly connected to one end of the rotating rod (18) away from the threaded rod (17). An internal gear ring (20) is rotatably connected to the lower surface of the second fixing ring (5). The internal gear ring (20) meshes with the gear (19). A symmetrical fixing groove (21) is provided on the upper surface of the first fixing ring (4). The end of the U-shaped rod (15) away from the threaded rod (17) is inserted into the fixing groove (21).

3. The multi-stage hydrocyclone separator for starch processing according to claim 1, characterized in that: The quick-release assembly includes a slider (22), which is slidably connected to the inner wall of the slide groove (14). A push rod (23) is fixedly connected to the lower surface of the slider (22). A compression spring (24) is sleeved on the outer wall of the push rod (23). One end of the compression spring (24) is fixedly connected to the slider (22), and the other end of the compression spring (24) is fixedly connected to the slide groove (14). The push rod (23) passes through the insert block (9) and is slidably connected to it. A slope (25) is opened on the outer wall of the limiting rod (11), and the slider (22) abuts against the slope (25).

4. The multi-stage hydrocyclone separator for starch processing according to claim 1, characterized in that: The lower surface of the second fixed ring (5) is provided with a rotating groove (26). A tension spring (27) is fixedly connected to the inner wall of the rotating groove (26). A pull rod (28) is fixedly connected to the other end of the tension spring (27). The pull rod (28) is slidably connected to the rotating groove (26). A rotating shaft (29) is rotatably connected to the other end of the pull rod (28). A crossbar (30) is fixedly connected to one end of the rotating shaft (29). A square block (31) is fixedly connected to the upper surface of the crossbar (30). A square groove (32) is provided on the bottom surface of the gear (19). The square block (31) is inserted into the square groove (32).

5. The multi-stage hydrocyclone separator for starch processing according to claim 1, characterized in that: The lower surface of the insert (9) is provided with a slot (33), and a knob (34) is fixedly connected to the end of the push rod (23) away from the slider (22). A locking block (35) is fixedly connected to the outer wall of the knob (34), and the locking block (35) engages with the slot (33).

6. The multi-stage hydrocyclone separator for starch processing according to claim 1, characterized in that: The groove (14) matches the slider (22), and both the groove (14) and the slider (22) are T-shaped.

7. The multi-stage hydrocyclone separator for starch processing according to claim 2, characterized in that: Both ends of the threaded rod (17) are fixed with abutment plates.

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