Sealing glue coating device for concrete electric flux test piece
By designing an automated sealant coating device for concrete electrical flux test specimens, and employing roller coating and automation technology, the problems of uneven sealant coating and pollution were solved, achieving an efficient and environmentally friendly specimen coating process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CCCC THIRD HARBOR ENGINEERING CO LTD
- Filing Date
- 2025-02-20
- Publication Date
- 2026-05-12
AI Technical Summary
In the existing technology, the sealing coating quality of concrete electrical flux test specimens is uneven, which easily leads to leaks and invalid test results. Furthermore, the coating process is prone to environmental pollution and is difficult to clean.
A sealing adhesive coating device for concrete electrical flux test specimens was designed. It adopts roller coating and automated coating technology, combined with support springs and clamps for fixation. The device uses a drive assembly to achieve automated coating and fixation of the specimens. It is equipped with a collection tray and filter screen for adhesive collection and air drying.
This method achieves uniform coating of the specimens, improves coating efficiency, reduces the risk of contamination, simplifies the cleaning process, and enhances the reliability of test results.
Smart Images

Figure CN224221715U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sealant coating technology, specifically a sealant coating device for concrete electrical flux test specimens. Background Technology
[0002] The chloride ion resistance test index of concrete in waterway engineering is one of the most important indicators for controlling and evaluating the durability of concrete. In the process of concrete electrical flux testing, the concrete electrical flux test specimen is completed by core sampling of solid components or concrete molding specimens. During the test, silicone or resin sealant needs to be applied to the side of the component to ensure that chloride ions can penetrate from one end of the component to the other through the cylindrical surface during the test, thereby testing the chloride ion resistance index of the concrete.
[0003] The sealing coating process for the specimens was all done manually using a brush, which resulted in uneven coating quality, difficulty in guaranteeing quality, and a tendency for leaks to occur, rendering the final test results invalid. Furthermore, the process was prone to spilling coating solution, causing contamination to personnel's clothing, the test bench, etc., which was difficult to clean. Therefore, a sealing adhesive coating device for concrete electrical flux test specimens was proposed to solve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a sealing adhesive coating device for concrete electrical flux test specimens. It has the advantage of convenient coating and solves the problems of uneven coating quality, difficulty in guaranteeing quality, easy leakage leading to invalid test results, and easy spillage of coating solution during the process, causing pollution to personnel's clothing, test benches, etc., which is difficult to clean.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sealing adhesive coating device for concrete electrical flux test specimens, including a base plate, a fixing frame fixedly connected to the top surface of the base plate, and a collection tray fixedly installed inside the fixing frame.
[0006] Each of the two fixing frames has a slot on one of its opposite sides. A connecting sleeve is placed inside each of the two slots. A fixing chamber is rotatably connected to each of the two connecting sleeves via bearings. The fixing chamber on the right side penetrates the fixing frame and extends to its right side. A connecting rod with one end extending into each of the two fixing chambers is placed on one of their opposite sides. A clamping plate is fixedly connected to one of the two connecting rods on one of their opposite sides. Three specimens are clamped between the two clamping plates. Support springs are fixedly connected inside each of the two fixing chambers. The two support springs are respectively fixedly connected to the two connecting rods. Two rollers are placed inside each of the two fixing frames. The roller on the back side is rotatably connected to the fixing frame via bearings. The roller on the back side penetrates the fixing frame and extends to its right side. Sliding grooves are provided on both the left and right sides of the fixing frame. Sliding blocks are slidably connected to each of the two sliding grooves. The left and right ends of the roller on the front side are rotatably connected to two sliding blocks via bearings. The roller passes through the right-side sliding block.
[0007] The fixing frame is equipped with fixing components for fixing the fixing chamber.
[0008] The base plate is equipped with a drive assembly for driving the rollers to rotate.
[0009] Furthermore, both of the fixed chambers are hollow cylinders with one side missing from the other, and the connecting rod and the fixed chambers are slidably connected.
[0010] Furthermore, the connecting sleeve and the slot are slidably connected, the slot being a U-shaped groove, and both rollers extending into the interior of the collecting tray.
[0011] Furthermore, the fixing assembly includes two first screws, one end of each first screw is movably connected to the top surface of the fixing frame, and the other end passes through the fixing frame and extends into the interior of two slots respectively. A mounting rod is fixedly connected to the bottom surface of each first screw, and a pressure plate is fixedly connected to the bottom surface of each mounting rod. A fixing spring, respectively fixedly connected to the slot and the pressure plate, is fitted onto the outer peripheral wall of each mounting rod. Two linkage slots are formed on opposite sides of the fixing frame, and linkage rods are slidably connected to the four linkage slots. A scraper is fixedly connected between two linkage rods on the same side. Two second screws are movably connected to the front of the fixing frame, one end of each screw passing through the fixing frame and extending into the interior of two sliding slots respectively. The two second screws are fixedly connected to two sliding blocks respectively.
[0012] Furthermore, the top surface of the fixing frame has two first threaded holes, and the two first screws pass through the two first threaded holes and are threadedly connected to them respectively. The front surface of the fixing frame has two second threaded holes, and the two second screws pass through the two second threaded holes and are threadedly connected to them respectively.
[0013] Furthermore, the pressure plate is an arc-shaped plate, the linkage groove is an arc-shaped groove, and the four linkage grooves are located on the front and back of the card slot, respectively.
[0014] Furthermore, the drive assembly includes a drive motor, which is fixedly mounted on the top surface of the base plate. A drive rod extending to the right side of the mounting frame is fixedly mounted on the output end of the drive motor. A drive gear is fixedly mounted on the outer peripheral wall of the drive rod. A first driven gear meshing with the drive gear is fixedly mounted on the outer peripheral wall of the right-side mounting chamber. A second driven gear meshing with the drive gear is fixedly mounted on the outer peripheral walls of both rollers. A mounting frame is fixedly connected to the mounting frame. A connecting chamber extending through the mounting frame and to its bottom is fixedly connected to the top surface of the mounting frame. A filter screen is fixedly connected inside the connecting chamber. An exhaust fan is fixedly mounted on the bottom surface of the connecting chamber. An air outlet slot is opened on the bottom surface of the connecting chamber. A plurality of heating tubes are fixedly mounted on the inner bottom wall of the exhaust fan.
[0015] Furthermore, the drive rod is rotatably connected by a bearing and a fixing frame, the connecting chamber is a cuboid with a hollow interior and a missing top surface, and the air outlet is covered by an exhaust fan.
[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0017] 1. This concrete electrical flux test specimen sealant coating device uses rollers to coat the specimen, achieving automated coating and improving coating efficiency. The specimen is conveniently fixed by the support springs and clamps, making it easy for operators to operate. At the same time, the sealant is conveniently placed by the collection tray.
[0018] 2. The concrete electrical flux test specimen sealant coating device supports the clamp plate through the sliding connection between the connecting rod and the fixed chamber, improving the stability of the clamp plate. Under the action of the first screw and the second screw, the fixed chamber and the front roller are fixed respectively, improving the stability of the fixed chamber and the roller, making it more convenient and practical. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2This is an enlarged schematic diagram of the internal structure of the left fixed compartment in the structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the left slot in the structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the collection tray in this utility model from the left side;
[0023] Figure 5 This is a three-dimensional schematic diagram of the fixed compartment in the structure of this utility model.
[0024] In the diagram: 1. Base plate, 2. Drive motor, 3. Drive gear, 4. First driven gear, 5. First screw, 6. Connecting chamber, 7. Filter screen, 8. Fixing frame, 9. Heating tube, 10. Air outlet slot, 11. Scraper, 12. Specimen, 13. Clamping plate, 14. Exhaust fan, 15. Linkage rod, 16. Fixing chamber, 17. Sliding groove, 18. Second screw, 19. Roller, 20. Collection tray, 21. Sliding block, 22. Second driven gear, 23. Drive rod, 24. Connecting rod, 25. Support spring, 26. Fixing spring, 27. Mounting rod, 28. Connecting sleeve, 29. Pressure plate, 30. Linkage groove, 31. Mounting frame, 32. Slot. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1: Please refer to Figures 1 to 5 The concrete electrical flux test specimen sealant coating device in this embodiment includes a base plate 1, a fixing frame 8 fixedly connected to the top surface of the base plate 1, and a collection tray 20 fixedly installed inside the fixing frame 8.
[0027] Each of the two opposing sides of the fixing frame 8 has a slot 32. A connecting sleeve 28 is placed inside each slot 32. A fixing chamber 16 is rotatably connected to each connecting sleeve 28 via a bearing. The fixing chamber 16 on the right side penetrates the fixing frame 8 and extends to its right side. A connecting rod 24 extending into the opposite side of each fixing chamber 16 is placed there. A clamping plate 13 is fixedly connected to the opposite side of each connecting rod 24. Three specimens 12 are clamped between the two clamping plates 13. Support springs are fixedly connected inside each fixing chamber 16. Spring 25, two support springs 25 are fixedly connected to two connecting rods 24 respectively. Two rollers 19 are placed inside the two fixed frames 8. The roller 19 on the back is rotatably connected to the fixed frame 8 through the bearing. The roller 19 on the back passes through the fixed frame 8 and extends to its right side. Sliding grooves 17 are opened on the left and right sides of the fixed frame 8. Sliding blocks 21 are slidably connected to the two sliding grooves 17. The left and right ends of the roller 19 on the front are rotatably connected to the two sliding blocks 21 through the bearing respectively. The roller 19 passes through the right sliding block 21.
[0028] The two fixed chambers 16 are both hollow cylinders with one side missing. The connecting rod 24 is slidably connected to the fixed chamber 16, the connecting sleeve 28 is slidably connected to the slot 32, the slot 32 is a U-shaped groove, and the two rollers 19 extend into the interior of the collection tray 20.
[0029] It should be noted that the collection tray 20 is equipped with an electric heating tube, which can be set to maintain a constant temperature so that the sealant can be heated evenly. The roller 19 is made of hollow stainless steel and has a heating wire inside, which can heat the roller 19. The clamping plate 13 has a layer of non-woven fabric with double-sided adhesive stickers. The clamping surfaces of the three test pieces 12 are all covered with non-woven fabric stickers. Before each use, a disposable non-woven fabric adhesive round patch is applied.
[0030] Specifically, three specimens 12 are stacked together, and the clamping plate 13 is pushed. The clamping plate 13 drives the connecting rod 24 to move, compressing the support spring 25. The clamping plate 13 is supported by the sliding connection between the connecting rod 24 and the fixed chamber 16, improving the stability of the clamping plate 13. Then, the stacked specimens 12 are placed between two clamping plates 13. The clamping plate 13 is released, and the clamping plate 13 is pushed back to its original position by the action of the support spring 25. The clamping plate 13 and the specimen 12 are attached to each other, fixing the specimen 12. The sealant is poured into the inside of the collection tray 20, and the specimen 12 and the roller 19 rotate. The surface of the roller 19 is covered with sealant, and the specimen 12 is coated.
[0031] Example 2: Please refer to Figures 1 to 5In this embodiment, based on Embodiment 1, a fixing component is provided on the fixing frame 8. The fixing component includes two first screws 5. One end of each of the two first screws 5 is movably connected to the top surface of the fixing frame 8, and the other end passes through the fixing frame 8 and extends into the interior of two slots 32 respectively. The bottom surface of each of the two first screws 5 is fixedly connected to an mounting rod 27. The bottom surface of each of the two mounting rods 27 is fixedly connected to a pressure plate 29. The outer peripheral wall of each of the two mounting rods 27 is fitted with a fixing spring 26, which is fixedly connected to the slot 32 and the pressure plate 29 respectively. Two linkage slots 30 are opened on opposite sides of the fixing frame 8. Linkage rods 15 are slidably connected to the four linkage slots 30. A scraper 11 is fixedly connected between two linkage rods 15 on the same side. The scraper 11 and the roller 19 are in contact. Two second screws 18 are movably connected to the front of the fixing frame 8, one end of which passes through the fixing frame 8 and extends into the interior of two sliding slots 17 respectively. The two second screws 18 are fixedly connected to two sliding blocks 21 respectively.
[0032] The top surface of the fixing frame 8 has two first threaded holes, and two first screws 5 pass through the two first threaded holes and are threaded to them respectively. The front surface of the fixing frame 8 has two second threaded holes, and two second screws 18 pass through the two second threaded holes and are threaded to them respectively. The pressure plate 29 is an arc-shaped plate, and the linkage groove 30 is an arc-shaped groove. The four linkage grooves 30 are located on the front and back of the slot 32 respectively.
[0033] Specifically, by grasping the pressure plate 29 and rotating the first screw 5 and the second screw 18, the pressure plate 29 is moved downwards through the threaded connection between the first screw 5 and the fixing frame 8, thus fixing the fixing chamber 16. Through the threaded connection between the second screw 18 and the fixing frame 8 and the sliding connection between the sliding block 21 and the sliding groove 17, the second screw 18 drives the front roller 19 to move, so that the specimen 12 and the two rollers 19 are in contact. After the specimen 12 is coated, the scraper 11 is pulled. Through the contact between the linkage rod 15 and the linkage groove 30, the scraper 11 is moved, and the scraper 11 cleans the glue on the rollers 19.
[0034] Example 3: Please refer to Figures 1 to 5In this embodiment, based on Embodiment 1 and Embodiment 2, a drive assembly is provided on the base plate 1. The drive assembly includes a drive motor 2, which is fixedly installed on the top surface of the base plate 1. A drive rod 23 extending to the right side of the fixed frame 8 is fixedly installed at the output end of the drive motor 2. A drive gear 3 is fixedly installed on the outer peripheral wall of the drive rod 23. A first driven gear 4 meshing with the drive gear 3 is fixedly installed on the outer peripheral wall of the fixed chamber 16 located on the right. A second driven gear 22 meshing with the drive gear 3 is fixedly installed on the outer peripheral walls of the two rollers 19. A mounting frame 31 is fixedly connected to the fixed frame 8. A connecting chamber 6 extending through the mounting frame 31 and reaching its bottom is fixedly connected to the top surface of the mounting frame 31. A filter screen 7 is fixedly connected inside the connecting chamber 6. An exhaust fan 14 is fixedly installed on the bottom surface of the connecting chamber 6. An air outlet slot 10 is opened on the bottom surface of the connecting chamber 6. A plurality of heating tubes 9 are fixedly installed on the inner bottom wall of the exhaust fan 14.
[0035] The drive rod 23 is rotatably connected to the fixed frame 8 via a bearing. The connecting chamber 6 is a cuboid with a hollow interior and a missing top surface. The air outlet slot 10 is covered by the exhaust fan 14.
[0036] It should be noted that the heating element 9 and the exhaust fan 14 are conventional devices known to the public in the prior art, and their specific structures and working principles will not be described in detail in this article.
[0037] Specifically, the drive motor 2 is started, and the output end of the drive motor 2 drives the drive rod 23 to rotate, which in turn drives the drive gear 3 to rotate. Through the meshing between the drive gear 3, the first driven gear 4, and the second driven gear 22, the test piece 12 and the roller 19 are rotated. The heating tube 9 and the exhaust fan 14 are started. The exhaust fan 14 draws external air through the filter screen 7 into the interior of the connecting chamber 6. The air is filtered by the filter screen 7 and heated by the heating tube 9. The heated air is discharged from the connecting chamber 6 through the air outlet slot 10, and the test piece 12 is quickly dried after the glue is applied.
[0038] The working principle of the above embodiments is as follows:
[0039] Three specimens 12 are stacked together. The clamping plate 13 is pushed, causing the connecting rod 24 to move and compress the support spring 25. The sliding connection between the connecting rod 24 and the fixed chamber 16 supports the clamping plate 13, improving its stability. The stacked specimens 12 are then placed between two clamping plates 13. The clamping plate 13 is released, and the support spring 25 pushes it back to its original position, fixing it in place. Sealant is poured into the collection tray 20. The pressure plate 29 is grasped, and the first screw 5 and the second screw 18 are rotated. The threaded connection between the first screw 5 and the fixing frame 8 moves the pressure plate 29 downwards, fixing the fixed chamber 16. The threaded connection between the second screw 18 and the fixing frame 8, and the sliding connection between the sliding block 21 and the sliding groove 17, causes the second screw 18 to move the front roller 19. The specimen 12 is attached to the two rollers 19. The drive motor 2 is started, and the output end of the drive motor 2 drives the drive rod 23 to rotate, which in turn drives the drive gear 3 to rotate. Through the meshing between the drive gear 3, the first driven gear 4, and the second driven gear 22, the specimen 12 and the rollers 19 are rotated. The surface of the rollers 19 is coated with sealant, and the specimen 12 is coated. After the specimen 12 is coated, the scraper 11 is pulled. Through the attachment between the linkage rod 15 and the linkage groove 30, the scraper 11 is moved. The scraper 11 cleans the sealant on the rollers 19. The heating tube 9 and the exhaust fan 14 are started. The exhaust fan 14 draws external air through the filter screen 7 into the interior of the connecting chamber 6. The air is filtered by the filter screen 7 and heated by the heating tube 9. The heated air is discharged from the connecting chamber 6 through the air outlet slot 10, and the coated specimen 12 is quickly dried.
[0040] The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sealing adhesive coating device for concrete electrical flux test specimens, comprising a base plate (1), characterized in that: A fixed frame (8) is fixedly connected to the top surface of the base plate (1), and a collection tray (20) is fixedly installed inside the fixed frame (8). The fixing frame (8) has slots (32) on opposite sides. Connecting sleeves (28) are placed inside the slots (32). Fixing chambers (16) are rotatably connected to the inside of the connecting sleeves (28) via bearings. The fixing chamber (16) on the right side passes through the fixing frame (8) and extends to its right side. Connecting rods (24) with one end extending into the inside are placed on opposite sides of the two fixing chambers (16). Clamping plates (13) are fixedly connected to opposite sides of the two connecting rods (24). Three specimens (12) are clamped between the two clamping plates (13). Supporting springs are fixedly connected to the inside of the two fixing chambers (16). 25), the two support springs (25) are fixedly connected to the two connecting rods (24) respectively. The two fixed frames (8) have two rollers (19) inside. The roller (19) on the back is rotatably connected to the fixed frame (8) through the bearing. The roller (19) on the back passes through the fixed frame (8) and extends to its right side. The left and right sides of the fixed frame (8) are provided with sliding grooves (17). The two sliding grooves (17) are slidably connected to sliding blocks (21). The left and right ends of the roller (19) on the front are rotatably connected to the two sliding blocks (21) respectively through the bearing. The roller (19) passes through the right sliding block (21). The fixing frame (8) is provided with a fixing component for fixing the fixing chamber (16), and the base plate (1) is provided with a driving component for driving the roller (19) to rotate.
2. The concrete electrical flux test specimen sealant coating device according to claim 1, characterized in that: Both of the fixed chambers (16) are hollow cylinders with one side missing from the other, and the connecting rod (24) and the fixed chambers (16) are slidably connected.
3. The concrete electrical flux test specimen sealant coating device according to claim 2, characterized in that: The connecting sleeve (28) and the slot (32) are slidably connected. The slot (32) is a U-shaped groove. Both rollers (19) extend into the interior of the collecting tray (20).
4. The concrete electrical flux test specimen sealant coating device according to claim 1, characterized in that: The fixing assembly includes two first screws (5). One end of each of the two first screws (5) is movably connected to the top surface of the fixing frame (8), and the other end passes through the fixing frame (8) and extends into the interior of two slots (32). The bottom surface of each of the two first screws (5) is fixedly connected to a mounting rod (27), and the bottom surface of each of the two mounting rods (27) is fixedly connected to a pressure plate (29). The outer peripheral wall of each of the two mounting rods (27) is fitted with a fixing spring that is fixedly connected to the slot (32) and the pressure plate (29) respectively. Spring (26), two linkage slots (30) are provided on opposite sides of the fixed frame (8), and linkage rods (15) are slidably connected to the four linkage slots (30). Scrapers (11) are fixedly connected between the two linkage rods (15) on the same side. Two second screws (18) are movably connected to the front of the fixed frame (8), and one end of each screw passes through the fixed frame (8) and extends into the two sliding slots (17). The two second screws (18) are fixedly connected to the two sliding blocks (21) respectively.
5. The concrete electrical flux test specimen sealant coating device according to claim 4, characterized in that: The top surface of the fixing frame (8) has two first threaded holes, and the two first screws (5) pass through the two first threaded holes and are threaded to them respectively. The front surface of the fixing frame (8) has two second threaded holes, and the two second screws (18) pass through the two second threaded holes and are threaded to them respectively.
6. The concrete electrical flux test specimen sealant coating device according to claim 5, characterized in that: The pressure plate (29) is an arc-shaped plate, and the linkage groove (30) is an arc-shaped groove. The four linkage grooves (30) are located on the front and back of the card slot (32) respectively.
7. The concrete electrical flux test specimen sealant coating device according to claim 4, characterized in that: The drive assembly includes a drive motor (2), which is fixedly mounted on the top surface of the base plate (1). A drive rod (23) extending to the right side of the fixing frame (8) is fixedly mounted on the output end of the drive motor (2). A drive gear (3) is fixedly mounted on the outer peripheral wall of the drive rod (23). A first driven gear (4) meshing with the drive gear (3) is fixedly mounted on the outer peripheral wall of the fixing chamber (16) on the right side. The outer peripheral walls of the two rollers (19) are both fixedly mounted with gears that mesh with the drive gear (3). The second driven gear (22) meshes with the fixed frame (8), and the mounting frame (31) is fixedly connected to the fixed frame (8). The top surface of the mounting frame (31) is fixedly connected to a connecting compartment (6) that extends through the mounting frame (31) to its bottom. The inside of the connecting compartment (6) is fixedly connected to a filter screen (7). The bottom surface of the connecting compartment (6) is fixedly installed with an exhaust fan (14). The bottom surface of the connecting compartment (6) is provided with an air outlet slot (10). The inner bottom wall of the exhaust fan (14) is fixedly installed with a number of heating tubes (9).
8. The concrete electrical flux test specimen sealant coating device according to claim 7, characterized in that: The drive rod (23) is rotatably connected by a bearing and a fixing frame (8). The connecting chamber (6) is a cuboid with a hollow interior and a missing top surface. The air outlet slot (10) is covered by an exhaust fan (14).