Immersion device for processing ceramic filter plate
By designing an impregnation device for ceramic filter plate processing, components such as pressing strips and sliding blocks are used to achieve complete contact between the workpiece and the impregnation material, solving the problem of partial contact with the sponge and improving the impregnation effect and movement stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- PINGXIANG HENGSHENG SPECIAL MATERIALS CO LTD
- Filing Date
- 2025-05-30
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, the sponge is directly placed into the material, which results in some areas of the sponge not being able to make proper contact with the material, thus reducing the wetting effect of the ceramic filter plate.
An impregnation device for processing ceramic filter plates was designed, comprising a housing, a cylinder, an open plate, and a clamp. Through the combination of pressing strips, sliding blocks, hollow columns, nuts, threaded rods, gears, and racks, complete contact between the workpiece and the impregnation material is achieved, thereby improving the impregnation effect.
Through the design of the device, the workpiece and the impregnating material are in complete contact, which improves the impregnation effect of the ceramic filter plate and enhances the stability of the perforated plate movement.
Smart Images

Figure CN224221726U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ceramic filter plate processing equipment, specifically to an impregnation device for processing ceramic filter plates. Background Technology
[0002] Ceramic filter plates are filter elements with a porous structure, made from ceramic materials using a special process. They are widely used in metallurgy, chemical industry, environmental protection, food, and pharmaceutical fields for solid-liquid separation, gas purification, and particle capture. Their core advantages lie in high temperature resistance, corrosion resistance, high strength, long service life, and excellent filtration performance.
[0003] During the production of ceramic filter plates, sponges need to be impregnated in alumina-based impregnating material. However, if the sponges are placed directly into the material, some areas of the sponges will not be able to make normal contact with the material, thereby reducing the impregnation effect of the ceramic filter plates. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides an impregnation device for processing ceramic filter plates, thereby solving the technical problem that directly placing a sponge into the material can prevent certain areas of the sponge from making proper contact with the material, thus reducing the impregnation effect of the ceramic filter plate.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution: an impregnation device for processing ceramic filter plates, comprising: a housing, a cylinder, an open plate, and a clamp, wherein the cylinder is bolted to the bottom of the inner cavity of the housing, the open plate is mounted at the output end of the cylinder, the clamp is mounted on both sides of the top of the open plate, and a pressing mechanism is mounted on the top of the open plate.
[0008] The pressing mechanism includes a pressing bar, with sliding blocks connected to the top left and right sides of the pressing bar. A hollow column is slidably connected to the upper end of the sliding block. A return spring is connected between the hollow column and the sliding block. A nut is connected to the top of the hollow column. A threaded rod is threaded to the outside of the nut. Gears are connected to both ends of the threaded rod. A rack is meshed with the outside of the gears.
[0009] Preferably, the perforated plate has slots on both sides of its top, and the slots are slidably connected to the rack, allowing the perforated plate to slide outside the rack.
[0010] Preferably, the fixture includes a pressure plate, and spring columns are connected to both sides of the bottom of the pressure plate. The spring columns are connected to the perforated plate, and the fixture can fix the workpiece to the top of the perforated plate through the spring columns.
[0011] Preferably, the gear is externally connected to an assembly plate via a bearing seat, and the assembly plate is connected to a perforated plate, which can support the gear.
[0012] Preferably, both the pressing strip and the sliding block have beveled surfaces on their front and back sides. The beveled surfaces are polished to allow the pressing strip to be driven upward by the beveled surfaces when it slides to the top of the clamp, thus avoiding contact with the clamp.
[0013] Preferably, the hollow column is externally connected to a slider, and the inside of the housing has track grooves on both the left and right sides. The track grooves are slidably connected to the slider, and the slider can guide the hollow column and the nut to prevent the nut from rotating with the threaded rod during movement.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, the present invention provides an impregnation device for processing ceramic filter plates, which has the following beneficial effects:
[0016] This ceramic filter plate processing impregnation device, through the addition of a pressing bar, sliding block, hollow column, nut, threaded rod, gear and rack, when the perforated plate descends to bring the workpiece into contact with the impregnation material, the threaded rod drives the pressing bar to move, thereby squeezing the workpiece and ensuring complete contact between the workpiece and the impregnation material, thus improving the impregnation effect of the workpiece. At the same time, the added rack guides the perforated plate, improving the stability of the perforated plate during movement. Attached Figure Description
[0017] Figure 1 This is a front view of the present utility model;
[0018] Figure 2 This is a front sectional view of the present invention;
[0019] Figure 3 This is a schematic diagram of the external shape of the pressing mechanism of this utility model;
[0020] Figure 4 This is a schematic diagram of the external appearance of the nut of this utility model.
[0021] In the diagram: 1. Housing; 11. Slider; 2. Cylinder; 3. Perforated plate; 4. Fixture; 5. Pressing mechanism; 51. Pressing strip; 52. Sliding block; 53. Hollow column; 54. Nut; 55. Threaded rod; 56. Gear; 57. Rack; 58. Assembly plate; 59. Return spring. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] This utility model provides a technical solution, please refer to Figure 1 and Figure 2 An impregnation device for processing ceramic filter plates includes: a housing 1, a cylinder 2, an orifice plate 3, and a clamp 4. The cylinder 2 is bolted to the bottom of the inner cavity of the housing 1, the orifice plate 3 is mounted at the output end of the cylinder 2, the clamp 4 is mounted on both sides of the top of the orifice plate 3, and a pressing mechanism 5 is mounted on the top of the orifice plate 3.
[0024] The inside of the housing 1 is filled with impregnating material, the outside of the cylinder 2 is covered with a waterproof shell, the cylinder 2 can drive the perforated plate 3 to move up and down, the top of the perforated plate 3 has an opening that allows the impregnating material to flow, and the clamp 4 can fix the workpiece on the top of the perforated plate 3.
[0025] Please see Figure 3 and Figure 4 The pressing mechanism 5 includes a pressing strip 51. Sliding blocks 52 are connected to the top left and right sides of the pressing strip 51. A hollow column 53 is slidably connected to the upper end of the sliding block 52. A return spring 59 is connected between the hollow column 53 and the sliding block 52. A nut 54 is connected to the top of the hollow column 53. A threaded rod 55 is threaded to the outside of the nut 54. Gears 56 are connected to both ends of the threaded rod 55. A rack 57 is meshed with the outside of the gear 56.
[0026] The pressing bar 51 can press the workpiece, the sliding block 52 can be guided by the hollow column 53, the hollow column 53 can be moved by the nut 54, the threaded rod 55 can drive the nut 54 to move when it rotates, the rack 57 can drive the gear 56 to rotate, and then drive the threaded rod 55 to rotate.
[0027] The top two sides of the perforated plate 3 are provided with slots, which are slidably connected to the rack 57. The slots allow the perforated plate 3 to slide outside the rack 57. The fixture 4 includes a pressure plate, and spring columns are connected to the bottom two sides of the pressure plate. The spring columns are connected to the perforated plate 3. The fixture 4 can fix the workpiece to the top of the perforated plate 3 through the spring columns.
[0028] The gear 56 is connected to the assembly plate 58 via a bearing seat. The assembly plate 58 is connected to the perforated plate 3 and can support the gear 56. The pressing bar 51 and the sliding block 52 are both designed with bevels on their front and back sides. The bevels are polished. The beveled design of the pressing bar 51 and the sliding block 52 can drive the pressing bar 51 to move upward when it slides to the top of the clamp 4, thus avoiding contact with the clamp 4.
[0029] The hollow column 53 is externally connected to a slider 11. The left and right sides of the inside of the housing 1 are provided with track grooves. The track grooves are slidably connected to the slider 11. The slider 11 can guide the hollow column 53 and the nut 54 to prevent the nut 54 from rotating with the threaded rod 55 during movement.
[0030] This solution first places the workpiece to be impregnated on top of the perforated plate 3, fixes the workpiece with the clamp 4, starts the cylinder 2 to drive the perforated plate 3 to descend, and moves the workpiece into the impregnation material inside the cavity of the box 1 for impregnation processing. At the same time, when the perforated plate 3 descends, it drives the gear 56 to mesh with the outside of the rack 57 to generate rotation, which in turn drives the threaded rod 55 to rotate, and then drives the nut 54 to move, thereby driving the hollow column 53, the sliding block 52 and the pressing strip 51 to move. The pressing strip 51 presses the workpiece, thereby achieving complete contact between the workpiece and the impregnation material.
[0031] By adding a pressing bar 51, a sliding block 52, a hollow column 53, a nut 54, a threaded rod 55, a gear 56, and a rack 57, when the perforated plate 3 descends to bring the workpiece into contact with the impregnating material, the threaded rod 55 drives the pressing bar 51 to move, thereby squeezing the workpiece and making complete contact between the workpiece and the impregnating material, thus improving the impregnation effect of the workpiece. At the same time, the added rack 57 guides the perforated plate 3, improving the stability of the perforated plate 3 during movement.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An impregnation device for processing ceramic filter plates, comprising: The box body (1), cylinder (2), perforated plate (3) and clamp (4) are provided. The cylinder (2) is bolted to the bottom of the inner cavity of the box body (1). The perforated plate (3) is mounted on the output end of the cylinder (2). The clamp (4) is mounted on the top two sides of the perforated plate (3). The perforated plate (3) is characterized by having a pressing mechanism (5) mounted on the top of the perforated plate (3). The pressing mechanism (5) includes a pressing strip (51), and sliding blocks (52) are connected to the top left and right sides of the pressing strip (51). A hollow column (53) is slidably connected to the upper end of the sliding block (52). A return spring (59) is connected between the hollow column (53) and the sliding block (52). A nut (54) is connected to the top of the hollow column (53). A threaded rod (55) is threaded to the outside of the nut (54). Gears (56) are connected to both ends of the threaded rod (55). A rack (57) is meshed with the outside of the gear (56).
2. The impregnation device for processing ceramic filter plates according to claim 1, characterized in that: The perforated plate (3) has slots on both sides of its top, and the slots are slidably connected to the rack (57).
3. The impregnation device for processing ceramic filter plates according to claim 1, characterized in that: The clamp (4) includes a pressure plate, and spring columns are connected to both sides of the bottom of the pressure plate. The spring columns are connected to the perforated plate (3).
4. The impregnation device for processing ceramic filter plates according to claim 1, characterized in that: The gear (56) is externally connected to an assembly plate (58) via a bearing seat, and the assembly plate (58) is connected to the perforated plate (3).
5. The impregnation device for processing ceramic filter plates according to claim 1, characterized in that: Both the pressing strip (51) and the sliding block (52) have beveled surfaces on their front and back, and the bevels are designed by grinding.
6. The impregnation device for processing ceramic filter plates according to claim 1, characterized in that: The hollow column (53) is externally connected to a slider (11), and the box (1) has track grooves on both the left and right sides inside, which are slidably connected to the slider (11).