Environment-friendly ceramic tile waste recycling and pressing machine

Abstract

The utility model relates to the technical field of ceramic tile waste recovery processing equipment, in particular to an environment-friendly ceramic tile waste recovery pressing machine. The environment-friendly ceramic tile waste recycling pressing machine comprises a base, a supporting frame, hydraulic cylinders and a pressing plate, the supporting frame is fixedly connected between the front side and the rear side of the left end of the base, the two hydraulic cylinders which are symmetrically distributed front and back are fixedly connected to the top of the supporting frame, and the pressing plate is fixedly connected between piston rods of the two hydraulic cylinders. Tile waste is poured into a supporting frame, an output shaft of a second motor rotates to drive a rolling wheel to rotate reversely, the tile waste is conveyed to the position below a pressing plate after being rolled and crushed, a piston rod of a hydraulic cylinder extends downwards to drive the pressing plate to move downwards, and high-pressure pressing is conducted on the waste in a mold; the problems that an existing ceramic tile waste recycling device is low in waste treatment efficiency, poor in pressing effect and high in energy consumption, easily causes resource waste and cannot meet the requirements for environmental protection and resource recycling are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic tile waste recycling and processing equipment, and in particular to an environmentally friendly ceramic tile waste recycling pressing machine. Background Technology

[0002] Tiles are a material used to decorate and protect building surfaces such as walls and floors. They are usually made from raw materials such as clay and quartz sand through molding and firing processes. They come in a variety of colors, patterns, and textures, and common types include ceramic tiles, vitrified tiles, and antique tiles. They can be used in home decoration, commercial construction, and other fields, serving functions such as aesthetics, wear resistance, and waterproofing. With the rapid development of the building decoration industry, the use of tiles is increasing day by day, and at the same time, a large amount of tile waste is also emerging. This waste not only occupies a lot of land resources, but is also difficult to degrade naturally, causing serious pollution to the environment.

[0003] Although existing tile waste recycling devices are widely used, they still have some shortcomings and limitations. For example, existing tile waste recycling devices have low waste processing efficiency, poor pressing effect, and high energy consumption, which can easily lead to resource waste and fail to meet the needs of environmental protection and resource recycling.

[0004] Therefore, it is necessary to design an environmentally friendly ceramic tile waste recycling press. Utility Model Content

[0005] In order to overcome the shortcomings of existing tile waste recycling devices, such as low waste processing efficiency, poor pressing effect, high energy consumption, easy waste of resources, and inability to meet the needs of environmental protection and resource recycling, this utility model provides an environmentally friendly tile waste recycling press.

[0006] The technical implementation scheme of this utility model is as follows: An environmentally friendly ceramic tile waste recycling pressing machine includes a base, a support frame, hydraulic cylinders, a pressure plate, an electric slide rail, a mold, a frame, a first motor, a rotating wheel, a support frame, a second motor, and a crushing wheel. A support frame is fixedly connected between the front and rear sides of the left end of the base. Two hydraulic cylinders symmetrically distributed front and rear are fixedly connected to the top of the support frame. A pressure plate is fixedly connected between the piston rods of the two hydraulic cylinders. Electric slide rails symmetrically distributed front and rear are installed on the top of the base. A mold is slidably connected between the two electric slide rails and electrically connected to the mold. A frame is fixedly connected between the front and rear sides of the right end of the base. A first motor is installed on the frame. A rotating wheel is connected to the output shaft of the first motor. The rotating wheel is rotatably connected to the frame, and its front end penetrates through the front side of the frame. A support frame is fixedly connected to the right side of the frame. The support frame is located directly above the frame. Two second motors are installed on the front side of the support frame. A crushing wheel is connected to the output shaft of each of the second motors. The crushing wheel is rotatably connected to the support frame, and its front end penetrates through the front side of the support frame.

[0007] In a preferred embodiment of this utility model, it further includes a connecting plate, an electric push rod, and a pushing plate. The connecting plate is slidably connected inside the mold, and an electric push rod is installed on the left side of the base. The pushing plate is connected to the telescopic rod of the electric push rod, and the connecting plate and the pushing plate are in contact and cooperate with each other.

[0008] In a preferred embodiment of this utility model, a heating module is also included, which is installed on the outside of the frame.

[0009] In a preferred embodiment of this utility model, it further includes a fixed frame, a spring, a sliding frame, a filter screen and a vibration motor. Fixed frames are fixedly connected to the top left and right sides of the frame. A sliding frame is slidably connected between the tops of the two fixed frames. A spring is connected between the fixed frame and the sliding frame. A filter screen is fixedly connected inside the sliding frame. A vibration motor is installed on the left side of the fixed frame.

[0010] In a preferred embodiment of the present invention, an air suction pipe and a screen are also included. The air suction pipe is fixedly connected to the front side of the support frame, and the screen is fixedly connected inside the air suction pipe.

[0011] In a preferred embodiment of the present invention, a water tank and a spray nozzle are also included. The water tank is fixedly connected to the rear side of the support frame, and the spray nozzles are fixedly connected to the front side of the water tank in a symmetrical arrangement. The spray nozzles pass through the support frame and are fixedly connected to it.

[0012] Beneficial effects: 1. By pouring tile waste into the support frame, the output shaft of the second motor rotates to drive the crushing wheel to rotate in the opposite direction, crushing the tile waste and sending it to the bottom of the pressure plate. The piston rod of the hydraulic cylinder extends downward, driving the pressure plate to move downward, and pressing the waste in the mold under high pressure. This solves the problems of low waste processing efficiency, poor pressing effect, high energy consumption, easy waste of resources, and inability to meet the needs of environmental protection and resource recycling of existing tile waste recycling devices.

[0013] 2. This utility model sets up a water tank and a spray nozzle, and connects the water pipe to the water inlet of the water tank to supply water to the water tank. After the water in the water tank reaches a certain level, it is evenly sprayed into the frame through the spray nozzle to moisten the ceramic tile waste. On the one hand, this can further reduce the hardness of the waste, and on the other hand, it can reduce the dust generated during the processing. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a partial cross-sectional view of the base and mold components of this utility model.

[0016] Figure 3 This is a partial cross-sectional view of the frame component of this utility model.

[0017] Figure 4 This is a partial cross-sectional view of the support frame component of this utility model.

[0018] The components in the attached diagram are labeled as follows: 1-base, 2-support frame, 3-hydraulic cylinder, 4-pressure plate, 5-electric slide rail, 6-mold, 7-connecting plate, 8-electric push rod, 9-push plate, 10-frame, 11-heating module, 12-first motor, 13-rotating wheel, 14-fixed frame, 15-spring, 16-sliding frame, 161-filter screen, 17-vibration motor, 18-support frame, 19-second motor, 20-rolling wheel, 21-inhalation pipe, 22-screen, 23-water tank, 24-spray nozzle. Detailed Implementation

[0019] Example: An environmentally friendly ceramic tile waste recycling press, such as Figures 1-4 As shown, the device includes a base 1, a support frame 2, hydraulic cylinders 3, a pressure plate 4, an electric slide rail 5, a mold 6, a frame 10, a first motor 12, a rotating wheel 13, a support frame 18, a second motor 19, and a crushing wheel 20. The support frame 2 is welded between the front and rear sides of the left end of the base 1. Two hydraulic cylinders 3, symmetrically distributed front to back, are welded to the top of the support frame 2. A pressure plate 4 is welded between the piston rods of the two hydraulic cylinders 3. Electric slide rails 5, symmetrically distributed front to back, are installed on the top of the base 1. The mold 6 is slidably connected between the two electric slide rails 5. The piston rods of the hydraulic cylinders 3 extend downwards, causing the pressure plate 4 to move downwards, thus pressurizing the waste material inside the mold 6 under high pressure. 5 is electrically connected to mold 6. A frame 10 is welded between the front and rear sides of the right end of the base 1. A first motor 12 is installed on the frame 10. A rotating wheel 13 is connected to the output shaft of the first motor 12. The rotating wheel 13 is rotatably connected to the frame 10, and its front end passes through the front side of the frame 10. A support frame 18 is welded to the right side of the frame 10. The support frame 18 is located directly above the frame 10. Two second motors 19 are installed on the front side of the support frame 18. A crushing wheel 20 is connected to the output shaft of each of the second motors 19. The crushing wheels 20 are rotatably connected to the support frame 18, and their front ends pass through the front side of the support frame 18. The two crushing wheels 20 rotate in opposite directions to crush and break up the ceramic tile waste.

[0020] like Figure 1 and Figure 2 As shown, it also includes a connecting plate 7, an electric push rod 8, and a push plate 9. The connecting plate 7 is slidably connected inside the mold 6. The electric push rod 8 is installed on the left side of the base 1. The push plate 9 is connected to the telescopic rod of the electric push rod 8. The connecting plate 7 and the push plate 9 are in contact and cooperate to facilitate the removal of the pressed recycled ceramic tile product.

[0021] like Figure 1As shown, it also includes a heating module 11. The heating module 11 is installed on the outside of the frame 10. When the heating module 11 is activated, it can heat the tile waste inside the frame 10, reduce the hardness of the tile waste, and facilitate subsequent processing.

[0022] like Figure 1 and Figure 3 As shown, it also includes a fixed frame 14, a spring 15, a sliding frame 16, a filter screen 161, and a vibration motor 17. Fixed frames 14 are welded to the top left and right sides of the frame 10. A sliding frame 16 is slidably connected between the tops of the two fixed frames 14. A spring 15 is connected between the fixed frame 14 and the sliding frame 16. A filter screen 161 is welded inside the sliding frame 16. Smaller waste particles fall into the frame 10 through the filter screen 161, while larger waste particles slide down the inclined surface of the filter screen 161. A vibration motor 17 is installed on the left side of the fixed frame 14. When the vibration motor 17 is started, it drives the sliding frame 16 to vibrate at high frequency on the fixed frame 14.

[0023] like Figure 4 As shown, it also includes a suction pipe 21 and a screen 22. The suction pipe 21 is welded to the front side of the support frame 18, and the screen 22 is fixedly connected inside the suction pipe 21. By connecting the suction pipe 21 to the air extraction device, dust and other impurities generated during the crushing process inside the frame 10 can be sucked in and filtered through the screen 22 to prevent dust from flying, ensure a clean working environment, and also prevent dust from affecting the quality of subsequent processing.

[0024] like Figure 1 and Figure 4 As shown, it also includes a water tank 23 and a spray nozzle 24. The water tank 23 is welded to the rear side of the support frame 18, and the spray nozzles 24 are symmetrically distributed on the front side of the water tank 23. The spray nozzles 24 pass through the support frame 18 and are welded to it. The water pipe is connected to the water inlet of the water tank 23 to supply water to the water tank 23. After the water in the water tank 23 reaches a certain water level, it is evenly sprayed into the frame 10 through the spray nozzles 24 to moisten the ceramic tile waste. On the one hand, this can further reduce the hardness of the waste, and on the other hand, it can reduce the dust generated during the processing.

[0025] When it is necessary to recycle and compress ceramic tile waste, start the electric slide rail 5, allowing the mold 6 to slide to the right within the electric slide rail 5 until it is directly below the frame 10. Then, close the electric slide rail 5 and start the first motor 12, heating module 11, vibration motor 17, and second motor 19. The ceramic tile waste can then be poured into the support frame 18. The output shaft of the second motor 19 rotates, driving the crushing wheel 20 to rotate in the opposite direction, crushing the ceramic tile waste. During the crushing process, the suction pipe 21 can be connected to the air extraction device to suck in dust and other impurities generated during the crushing process within the frame 10. These impurities are then filtered through the screen 22 to prevent dust from flying and to ensure a clean working environment. This also prevents dust from affecting the quality of subsequent processing. Connect the water pipe to the water tank 23. The water inlet is connected to supply water to the water tank 23. After the water in the water tank 23 reaches a certain level, it is evenly sprayed into the frame 10 through the spray nozzle 24 to moisten the tile waste. This further reduces the hardness of the waste and reduces dust generation during processing. After crushing, the tile waste falls onto the filter screen 161. The vibration motor 17 starts, driving the sliding frame 16 to vibrate at high frequency on the fixed frame 14. The spring 15 deforms, causing the initially crushed tile waste to vibrate and screen on the filter screen 161. Smaller particles of waste fall through the filter screen 161 into the frame 10, while larger particles slide down the inclined surface of the filter screen 161 and are collected and poured out again. The ceramic tile waste is crushed inside the frame 10. The heating module 11, when activated, heats the waste ceramic tile inside the frame 10, reducing its hardness for easier subsequent processing. The output shaft of the first motor 12 rotates, causing the rotating wheel 13 to rotate inside the frame 10, allowing the screened waste ceramic tile to fall onto the connecting plate 7. Once the mold 6 is full of waste ceramic tile, the first motor 12 is turned off, preventing further falling. Then, the electric slide rail 5 is activated, moving the mold 6 to a suitable position below the pressure plate 4. The hydraulic cylinder 3 is then activated, extending its piston rod downwards and moving the pressure plate 4 downwards, applying high pressure to the waste ceramic tile inside the mold 6. During this pressing process, the pressure of the pressure plate 4 causes the waste ceramic tile to compact. The process involves pressing the waste material into recycled ceramic tile products with a certain strength. After pressing, the piston rod of hydraulic cylinder 3 retracts upward, causing the pressure plate 4 to move upward. The electric slide rail 5 is activated, moving the mold 6 to the leftmost end. The electric slide rail 5 is then closed, and the electric push rod 8 is activated. The extension rod of the electric push rod 8 extends, causing the push plate 9 to move upward, pushing the connecting plate 7 to slide upward within the mold 6. This pushes the pressed recycled ceramic tile products out of the mold 6 for collection. After removing the pressed recycled ceramic tile products, the electric push rod 8 is closed, and the extension rod of the electric push rod 8 retracts. After the ceramic tile waste recycling and pressing is completed, the heating module 11, the vibration motor 17, and the second motor 19 are turned off, thus completing the ceramic tile waste recycling and pressing process of this device.

Claims

1. An environmentally friendly ceramic tile waste recycling pressing machine, characterized in that: The system includes a base (1), a support frame (2), hydraulic cylinders (3), pressure plates (4), electric slide rails (5), a mold (6), a frame (10), a first motor (12), a rotating wheel (13), a support frame (18), a second motor (19), and a rolling wheel (20). A support frame (2) is fixedly connected between the front and rear sides of the left end of the base (1). Two hydraulic cylinders (3) are symmetrically distributed front and rear on the top of the support frame (2). A pressure plate (4) is fixedly connected between the piston rods of the two hydraulic cylinders (3). Electric slide rails (5) are symmetrically distributed front and rear on the top of the base (1). A mold (6) is slidably connected between the two electric slide rails (5). The electric slide rails (5) and the mold (6) are connected... 6) Electrical connection: A frame (10) is fixedly connected between the front and rear sides of the right end of the base (1). A first motor (12) is installed on the frame (10). A rotating wheel (13) is connected to the output shaft of the first motor (12). The rotating wheel (13) is rotatably connected to the frame (10), and its front end passes through the front side of the frame (10). A support frame (18) is fixedly connected to the right side of the frame (10). The support frame (18) is located directly above the frame (10). Two second motors (19) are installed on the front side of the support frame (18). A rolling wheel (20) is connected to the output shaft of each of the second motors (19). The rolling wheel (20) is rotatably connected to the support frame (18), and its front end passes through the front side of the support frame (18).

2. The environmentally friendly ceramic tile waste recycling press as described in claim 1, characterized in that: It also includes a connecting plate (7), an electric push rod (8) and a push plate (9). The connecting plate (7) is slidably connected inside the mold (6). An electric push rod (8) is installed on the left side of the base (1). The push plate (9) is connected to the telescopic rod of the electric push rod (8). The connecting plate (7) and the push plate (9) are in contact and cooperate.

3. The environmentally friendly ceramic tile waste recycling press as described in claim 2, characterized in that: It also includes a heating module (11), which is installed on the outside of the frame (10).

4. The environmentally friendly ceramic tile waste recycling press as described in claim 3, characterized in that: It also includes a fixed frame (14), a spring (15), a sliding frame (16), a filter screen (161) and a vibration motor (17). The fixed frame (14) is fixedly connected to the top left and right sides of the frame (10). The sliding frame (16) is slidably connected between the tops of the two fixed frames (14). The spring (15) is connected between the fixed frame (14) and the sliding frame (16). The filter screen (161) is fixedly connected inside the sliding frame (16). The vibration motor (17) is installed on the left side of the fixed frame (14).

5. The environmentally friendly ceramic tile waste recycling press as described in claim 4, characterized in that: It also includes an air intake pipe (21) and a screen (22). The air intake pipe (21) is fixedly connected to the front side of the support frame (18), and the screen (22) is fixedly connected inside the air intake pipe (21).

6. The environmentally friendly ceramic tile waste recycling press as described in claim 5, characterized in that: It also includes a water tank (23) and a spray nozzle (24). The water tank (23) is fixedly connected to the rear side of the support frame (18), and the spray nozzle (24) is fixedly connected to the front side of the water tank (23) in a symmetrical arrangement. The spray nozzle (24) passes through the support frame (18) and is fixedly connected to it.

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