Panel corner cutting die

CN224222459UActive Publication Date: 2026-05-12SHANGHAI PEREGRINE AIR CONDITIONING MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI PEREGRINE AIR CONDITIONING MFG CO LTD
Filing Date
2025-05-19
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The existing technology for cutting corners in metal sheets is slow, inefficient, and wastes time and labor costs.

Method used

Design a panel corner cutting mold, including a lower mold and an upper mold. The lower mold has a V-shaped notch, and a panel positioning block is used for support and positioning. The upper mold is driven to rise and fall by a hydraulic mechanism to achieve the cutting of the top corner of the panel.

Benefits of technology

It enables the cutting of large quantities of metal sheets in a short time, significantly improving production efficiency and saving time and labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical tools, and discloses a panel corner cutting die. The panel corner cutting die comprises a lower die body and an upper die body, the lower die body comprises a lower die plate, a lower die block and panel positioning blocks, the lower die block is arranged on the lower die plate and provided with a V-shaped notch, the two panel positioning blocks are arranged on the lower die plate in a mutually perpendicular mode, the upper die body comprises an upper die plate and an upper die block, the upper die block is arranged on the upper die plate and provided with a boss, and the boss is arranged on the lower die plate. The boss is provided with a protruding block matched with the notch. The panel corner cutting die, the lower die and the lower die are arranged on the machine frame of the punching machine, the panel is placed on the lower die block, two right-angle sides of the panel abut against the panel positioning block, then the upper die moves downwards, the V-shaped protruding block of the upper die block moves downwards along the V-shaped notch of the lower die block, and the vertex angle of the panel is cut off. By means of the panel corner cutting die, a large number of metal plates can be subjected to corner cutting operation in a short time, time and labor cost are saved, and production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical tooling technology, specifically to a panel corner cutting mold. Background Technology

[0002] Before using a rectangular metal sheet, the four top corners of the sheet must be cut off, and then the four sides must be folded 90 degrees using a folding device for later use.

[0003] The inventors of this application have discovered that the current process of cutting corners on metal sheets is slow, inefficient, and wastes time and labor costs. Utility Model Content

[0004] The purpose of this invention is to provide a panel corner cutting mold to solve the problems mentioned in the background art.

[0005] This utility model embodiment provides a panel corner cutting mold, including: a lower mold and an upper mold;

[0006] The lower mold includes: a lower template, a lower module, and a panel positioning block;

[0007] The lower module is disposed on the lower template, and the lower module has a V-shaped notch with an included angle of 90°.

[0008] The panel positioning block is provided in two parts, which are disposed on the lower template and located on both sides of the lower module. The height of the panel positioning block is greater than the height of the lower module.

[0009] The two panel positioning blocks are perpendicular to each other and symmetrically arranged with respect to the center line of the notch. The lower module is used to support the panel, and the panel positioning blocks are used to abut against the right-angled edge of the panel and to position the top corner of the panel at the notch.

[0010] The upper mold includes: an upper template and an upper module;

[0011] The upper module is disposed on the upper template, and the upper module is provided with a boss, and the boss is provided with a protrusion that matches the notch;

[0012] The lower mold is fixedly installed, and the upper mold is connected to the driving mechanism. The driving mechanism is used to drive the upper mold to rise and fall. When the upper mold descends, the protrusion moves downward along the notch to cut off the top corner of the panel.

[0013] Based on the above scheme, the panel corner-cutting die of this utility model comprises a lower die and an upper die. The lower die includes a lower template, a lower module, and panel positioning blocks. The lower module is mounted on the lower template and has a V-shaped notch. Two panel positioning blocks are vertically mounted on the lower template on both sides of the lower module. The upper die includes an upper template and an upper module. The upper module is mounted on the upper template and has a boss with protrusions that match the notch. In this panel corner-cutting die, the lower die and the upper die are mounted on the frame of the punch press. The upper die is connected to the drive mechanism (hydraulic mechanism) of the punch press, which drives the upper die to rise and fall. The panel to be corner-cut is placed on the lower module of the lower die, so that the two right-angled edges of the panel abut against the panel positioning blocks on both sides. Then, the drive mechanism moves the upper die downward, and the V-shaped protrusions of the upper module move downward along the V-shaped notch of the lower module, cutting off the top corner of the panel and completing the panel corner-cutting operation. Using a panel corner cutting die on a punch press to cut the corners of panels allows for the cutting of a large number of metal sheets in a short time, greatly saving time and labor costs and significantly improving production efficiency.

[0014] In one feasible solution, the lower template is provided with two guide columns;

[0015] The upper template is provided with two guide tubes, which are used for inserting the guide columns.

[0016] In one feasible solution, the guide post includes: a fixed post, a movable post, and a spring;

[0017] The fixed column is mounted on the lower template, and the movable column is slidably mounted on the fixed column.

[0018] The spring is sleeved on the fixed column, and the two ends of the spring abut against the lower template and the movable column, respectively.

[0019] In one feasible solution, the sidewall of the movable column is provided with receiving grooves;

[0020] The receiving groove is provided with ball bearings, which are used to abut against the inner wall of the guide tube.

[0021] In one feasible solution, the lower template has a through hole at the notch for allowing the cut-off waste to pass through.

[0022] In one feasible solution, the panel positioning block is L-shaped and includes: a horizontal plate and a vertical plate;

[0023] The horizontal plate is fixed on the lower template, and the vertical plate is higher than the lower template to support the panel.

[0024] In one feasible solution, the upper template and the lower template are provided with threaded holes;

[0025] The upper module and the lower module are provided with mounting through holes, so that the upper module and the lower module are respectively fixed to the upper template and the lower template by fixing bolts.

[0026] One feasible solution also includes: a sinewy bar;

[0027] The tendon-like column is installed on the upper module and is used to press down the panel.

[0028] In one feasible solution, the upper template is provided with a limiting post to keep the upper template at the upper limit of the driving mechanism. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the panel chamfering mold in an embodiment of the present utility model;

[0031] Figure 2 This is a schematic diagram of the lower mold in an embodiment of the present utility model;

[0032] Figure 3 As described in the embodiments of this utility model Figure 2 A magnified view of a portion of the image;

[0033] Figure 4 This is a schematic diagram of the upper mold in an embodiment of the present utility model;

[0034] Figure 5 This is a schematic diagram showing the placement of the panel in an embodiment of this utility model.

[0035] Numbering on the map:

[0036] 1. Lower mold; 11. Lower template; 111. Through hole; 12. Lower module; 121. Notch; 13. Panel positioning block; 131. Horizontal plate; 132. Vertical plate; 14. Guide post; 141. Fixed post; 142. Movable post; 143. Spring; 144. Ball bearing; 2. Upper mold; 21. Upper template; 211. Limiting post; 22. Upper module; 23. Boss; 231. Protrusion; 24. Guide tube; 3. Toughened post; 400. Panel. Detailed Implementation

[0037] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0038] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The technical solution of this utility model will be described in detail below with specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments.

[0041] As described in the background section of this application, before using a rectangular metal sheet, the four top corners of the sheet must be cut off, and then the four sides are folded 90 degrees using a folding device for later use.

[0042] The inventors of this application have discovered that the current process of cutting corners on metal sheets is slow, inefficient, and wastes time and labor costs.

[0043] To address the aforementioned problems, the inventors of this application have proposed a technical solution, the specific embodiments of which are as follows:

[0044] Figure 1 This is a schematic diagram of the panel chamfering mold in an embodiment of this utility model. Figure 2 This is a schematic diagram of the lower mold in an embodiment of the present utility model. Figure 3 As described in the embodiments of this utility model Figure 2 A magnified view of a portion of the image. Figure 4 This is a schematic diagram of the upper mold in an embodiment of the present utility model. Figure 5 This is a schematic diagram showing the placement of the panel in an embodiment of this utility model.

[0045] like Figures 1 to 5 As shown, the panel corner cutting mold of this embodiment includes: a lower mold 1 and an upper mold 2.

[0046] The lower mold 1 includes: a lower template 11, a lower module 12, and a panel positioning block 13.

[0047] The lower module 12 is a square block and is set on the top surface of the lower template 11. A notch 121 is provided in the middle of one side wall of the lower module 12. The notch 121 of the lower module 12 is V-shaped and the V-shaped notch of the lower module 12 is right-angled with an opening angle of 90°.

[0048] There are two panel positioning blocks 13. The two panel positioning blocks 13 are set on the lower template 11, located on the left and right sides of the lower module 12 respectively, and the height of the panel positioning blocks 13 is greater than the height of the lower module 12.

[0049] The two panel positioning blocks 13 are arranged in a V-shape perpendicular to each other, and the two panel positioning blocks 13 are symmetrically arranged with respect to the center line of the notch 121 of the lower module 12.

[0050] The upper mold 2 includes: upper template 21 and upper module 22.

[0051] The upper module 21 is also square-shaped and is set on the bottom surface of the upper template 21. The upper mold 2 has a boss 23 at the bottom of the upper module 22. The boss 23 of the upper module 22 has a V-shaped protrusion 231, and the V-shaped protrusion of the upper module 22 is adapted to the V-shaped notch of the lower module 12.

[0052] In this embodiment, the lower die 1 is fixedly mounted on the lower frame of the punch press, and the upper die 2 is mounted on the upper frame of the punch press and connected to the drive mechanism (hydraulic mechanism) of the punch press. The drive mechanism drives the upper die 2 to rise and fall.

[0053] like Figure 5 As shown, the operator places the panel 400 to be cut on the lower module 12 of the lower mold 1, so that the two right-angled sides of the panel 400 abut against the panel positioning blocks 13 on both sides, so that the panel 400 is positioned on the lower mold 1. At this time, the top corner of the panel 400 to be cut is located at the notch 121 of the lower module 12.

[0054] When the upper mold 2 moves downward, the V-shaped protrusion of the upper module 22 moves downward along the V-shaped notch of the lower module 12. The upper module 22 and the lower module 12 cooperate to cut off the top corner of the panel 400, thus completing the corner cutting operation of the panel.

[0055] In this embodiment, the V-shaped notch of the lower module 12 is right-angled, with an opening angle of 90°, forming a 90° right-angle cut on the panel. As needed, the opening angle of the V-shaped notch can be any angle, thus forming a cut on the panel at any angle to meet specific design and usage requirements.

[0056] As can be seen from the above, the panel corner-cutting die of this embodiment, by setting a lower die and an upper die, includes: a lower template, a lower module, and panel positioning blocks. The lower module is set on the lower template and has a V-shaped notch. Two panel positioning blocks are vertically set on the lower template, located on both sides of the lower module. The upper die includes: an upper template and an upper module. The upper module is set on the upper template and has a boss with protrusions that match the notch. In this embodiment, the lower die and the upper module are set on the frame of the punch press. The upper die is connected to the drive mechanism (hydraulic mechanism) of the punch press, and the drive mechanism drives the upper die to rise and fall. The panel to be corner-cut is placed on the lower module of the lower die, so that the two right-angled edges of the panel abut against the panel positioning blocks on both sides. Then, the drive mechanism drives the upper die to move downward, and the V-shaped protrusions of the upper module move downward along the V-shaped notch of the lower module, cutting off the top corner of the panel and completing the panel corner-cutting operation. Using a panel corner cutting die on a punch press to cut the corners of panels allows for the cutting of a large number of metal sheets in a short time, greatly saving time and labor costs and significantly improving production efficiency.

[0057] Optionally, in this embodiment, the panel corner cutting mold has two guide posts 14 spaced apart on the top surface of the lower template 11.

[0058] The upper mold 2 has two guide tubes 24 on the bottom surface of the upper template 21. The guide tubes 24 of the upper mold 2 are sleeved on the outside of the guide post 14 of the lower mold 1. When the upper mold 2 is raised and lowered, the guide tubes 24 of the upper mold 2 slide up and down along the guide post 14 of the lower mold 1, so that the chamfering of the panel is more accurate.

[0059] Furthermore, in this embodiment, the guide post 14 of the lower mold 1 of the panel corner cutting mold includes: a fixed post 141, a movable post 142, and a spring 143.

[0060] The fixed column 141 is set on the top surface of the lower template 11, and the movable column 142 is slidably sleeved on the fixed column 141 and located at the top of the fixed column 141.

[0061] Spring 143 is sleeved on fixed column 141. The bottom end of spring 143 abuts against lower template 11, and the top end of spring 143 abuts against movable column 142.

[0062] In this embodiment, when the upper mold descends, the guide sleeve of the upper mold drives the movable column to move downward, and the spring is compressed; when the upper mold rises, the movable column is reset under the action of the spring, and the spring realizes the buffer when the panel is cut at the corner.

[0063] Furthermore, in this embodiment, the panel corner cutting mold has multiple receiving grooves densely arranged on the circumferential sidewall of the movable column 142.

[0064] A ball bearing 144 is provided in the receiving groove of the movable column 142. The ball bearing 144 is rotatably disposed in the receiving groove of the movable column 142. The ball bearing 144 contacts and abuts against the inner wall of the guide sleeve 24 of the upper mold 2, thereby reducing the friction between the guide sleeve 24 and the movable column 142.

[0065] Optionally, in this embodiment, the panel corner cutting mold has a through hole 111 at the notch 121 of the lower module 12 in the lower template 11.

[0066] When the panel is cut at the corner, the scrap material removed falls through the through hole 111 of the lower template 11, which facilitates the collection of the scrap material.

[0067] Optionally, in this embodiment, the panel corner cutting mold has a right-angled L-shaped panel positioning block 13, which includes a horizontal plate 131 and a vertical plate 132.

[0068] The horizontal plate 131 is fixed to the threaded hole of the lower template 11 by bolts, and the height of the vertical plate 132 is greater than the height of the upper module 12. When the panel is cut, the right-angled edge of the panel 400 abuts against the vertical plate 132 of the panel positioning block 13, so that the panel 400 is positioned on the lower mold 1.

[0069] Optionally, in this embodiment, the panel corner cutting mold has threaded holes on the top surface of the lower template 11 and the bottom surface of the upper template 21.

[0070] Both the upper module 22 and the lower module 12 are provided with mounting through holes, so that the upper module 22 and the lower module 12 can be detachably fixed to the upper template 21 and the lower template 11 respectively by fixing bolts.

[0071] In this embodiment, the upper module and the lower module are fixed to the upper template and the lower template respectively by fixing bolts. When cutting panels of different specifications or cutting corners of different sizes, it is only necessary to replace the lower module and the upper module with corresponding notches and protrusions, which improves the compatibility of the corner cutting mold and makes it more convenient to use.

[0072] Furthermore, the panel corner cutting mold in this embodiment also includes: a tendon column 3.

[0073] The reinforcing bar 3 is set on the bottom surface of the upper module 22. When the upper module 2 descends, the reinforcing bar 3 presses down and holds against the panel 400, keeping the panel stable. At the same time, the reinforcing bar 3 can prevent the upper module 22 from contacting the panel 400 and the lower module 12, thus protecting the panel 400 and the lower module 12. In addition, the elasticity of the reinforcing bar 3 can buffer the panel when it is cut at the corner.

[0074] Furthermore, in this embodiment, the panel corner cutting die has a limiting post 211 on the top of the upper template 21. The limiting post 211 of the upper die 2 is used to connect with the limiting hole of the punch drive mechanism, so that the upper die 2 can be quickly limited on the punch drive mechanism, which facilitates the installation and fixing of the upper die.

[0075] In this utility model, unless otherwise explicitly specified and limited, the first feature being "on" or "below" the second feature can mean that the first feature and the second feature are in direct contact, or that the first feature and the second feature are in indirect contact through an intermediate medium.

[0076] Furthermore, "above," "on top of," and "above" the first feature in relation to the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "under," and "beneath" the first feature in relation to the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0077] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A panel corner cutting mold, characterized in that, include: Lower mold and upper mold; The lower mold includes: a lower template, a lower module, and a panel positioning block; The lower module is disposed on the lower template, and the lower module has a V-shaped notch with an included angle of 90°. The panel positioning block is provided in two parts, which are disposed on the lower template and located on both sides of the lower module. The height of the panel positioning block is greater than the height of the lower module. The two panel positioning blocks are perpendicular to each other and symmetrically arranged with respect to the center line of the notch. The lower module is used to support the panel, and the panel positioning blocks are used to abut against the right-angled edge of the panel and to position the top corner of the panel at the notch. The upper mold includes: an upper template and an upper module; The upper module is disposed on the upper template, and the upper module is provided with a boss, and the boss is provided with a protrusion that matches the notch; The lower mold is fixedly installed, and the upper mold is connected to the driving mechanism. The driving mechanism is used to drive the upper mold to rise and fall. When the upper mold descends, the protrusion moves downward along the notch to cut off the top corner of the panel.

2. The panel corner-cutting mold according to claim 1, characterized in that, The lower template is equipped with two guide columns; The upper template is provided with two guide tubes, which are used for inserting the guide columns.

3. The panel corner-cutting mold according to claim 2, characterized in that, The guide post includes: a fixed post, a movable post, and a spring; The fixed column is mounted on the lower template, and the movable column is slidably mounted on the fixed column. The spring is sleeved on the fixed column, and the two ends of the spring abut against the lower template and the movable column, respectively.

4. The panel corner-cutting mold according to claim 3, characterized in that, The side wall of the movable column is provided with receiving grooves; The receiving groove is provided with ball bearings, which are used to abut against the inner wall of the guide tube.

5. The panel corner-cutting mold according to claim 1, characterized in that, The lower template has a through hole at the notch for the cutting waste to pass through.

6. The panel corner-cutting mold according to claim 1, characterized in that, The panel positioning block is L-shaped and includes: a horizontal plate and a vertical plate; The horizontal plate is fixed on the lower template, and the vertical plate is higher than the lower template to support the panel.

7. The panel corner cutting mold according to claim 1, characterized in that, The upper template and the lower template are provided with threaded holes; The upper module and the lower module are provided with mounting through holes, so that the upper module and the lower module are respectively fixed to the upper template and the lower template by fixing bolts.

8. The panel corner-cutting mold according to claim 1, characterized in that, Also includes: sinewy pillar; The tendon-like column is installed on the upper module and is used to press down the panel.

9. The panel corner cutting mold according to claim 1, characterized in that, The upper template is provided with a limiting post, which is used to limit the upper template at the upper limit of the driving mechanism.