Auxiliary tool for assembling automobile brake calipers

Abstract

The utility model provides an auxiliary tool for assembling automobile brake calipers, which comprises a main body, and the top of the main body is fixedly connected with an auxiliary assembling component and a press fitting component. According to the utility model, the pushing block is controlled to push the workpiece by utilizing the stretching of the jacking cylinder, so that the time for moving the workpiece out of the assembly tool can be greatly shortened, the production takt is improved, the pushing action of the jacking cylinder can be integrated with an automatic control system of an assembly line, the automatic pushing operation is realized, the manual intervention is reduced, and the production efficiency is improved. The production efficiency is further improved, the telescopic rod is used for controlling the clamping blocks to clamp the workpieces, the length can be rapidly adjusted according to the size and shape of the brake calipers, and therefore different workpieces can be rapidly clamped and positioned, due to the flexibility, time wasted due to workpiece model replacement is greatly shortened, and the assembly efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts assembly, and in particular to an auxiliary tooling for assembling automotive brake calipers. Background Technology

[0002] Automotive brake calipers are a key component of the automotive braking system, and their assembly quality directly affects the vehicle's braking performance and driving safety.

[0003] Currently, the auxiliary tooling used for assembling automotive brake calipers cannot be automatically pushed out. The assembled brake calipers must be manually removed from the tooling, which increases the number of manual operations and time. During manual removal, factors such as improper operation or uneven force may cause the caliper to collide or deform during the removal process, thus affecting the assembly quality. Furthermore, unstable fixing during processing can also lead to dimensional deviations or processing defects in the workpiece, requiring the assembled caliper to be disassembled, processed, or have parts replaced, increasing the rework rate. Therefore, an auxiliary tooling for assembling automotive brake calipers is needed to improve the above-mentioned problems. Utility Model Content

[0004] To address the current issue that auxiliary tooling for assembling automotive brake calipers cannot be automatically pushed, requiring manual removal of the assembled calipers, which increases the time and effort required for manual operation, and the risk of collision or deformation during manual removal due to improper operation or uneven force, thus affecting assembly quality, and the unstable fixing during processing can also lead to dimensional deviations or processing defects, requiring the assembled calipers to be disassembled, processed, or have parts replaced, increasing the rework rate, this invention proposes an auxiliary tooling for assembling automotive brake calipers.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an auxiliary tooling for assembling automotive brake calipers, comprising a main body, wherein an auxiliary assembly component and a pressing component are fixedly connected to the top of the main body;

[0006] The auxiliary assembly component includes a support plate, a telescopic rod is installed on the top of the support plate, a clamping block is fixedly connected to the output end of the telescopic rod, a processing table is fixedly connected to the bottom of the support plate, an installation plate is fixedly connected to the top of the processing table, a top extension cylinder is installed inside the installation plate, and a push block is fixedly connected to the output end of the top extension cylinder.

[0007] As a preferred embodiment of this utility model, a workpiece is provided on the top of the processing table, and two telescopic rods and clamping blocks are provided.

[0008] As a preferred embodiment of this utility model, an extension plate is fixedly connected to the side of the support plate, and two support plates and extension plates are provided.

[0009] As a preferred embodiment of this utility model, the main body includes a base plate, a support frame is fixedly connected to the top of the base plate, and an operation button is provided on the side of the support frame.

[0010] As a preferred embodiment of this utility model, a control box is fixedly connected to the side of the support frame, and a touch screen is fixedly connected to the side of the control box.

[0011] As a preferred embodiment of this utility model, the control box is provided with a working indicator light on its side, and there are several working indicator lights. An alarm light is installed on the top of the control box.

[0012] As a preferred embodiment of this utility model, the pressing assembly includes a support rod, a connecting plate is fixedly connected to the top of the support rod, a first loading hoop is fixedly connected to the bottom of the connecting plate, and a pressing machine is installed on the first loading hoop.

[0013] As a preferred embodiment of this utility model, the press machine is provided with a fastening threaded rod inside, the support rod is provided with a second loading hoop on its side, and the bottom of the second loading hoop is provided with an angle aluminum.

[0014] Compared with the prior art, the beneficial effects of this utility model include:

[0015] 1. This utility model significantly shortens the time it takes for workpieces to be removed from assembly fixtures by using the telescopic control block of the top extension cylinder to push the workpiece, thereby improving the production cycle. The pushing action of the top extension cylinder can be integrated with the automated control system of the assembly line to achieve automated pushing operation, reduce manual intervention, and further improve production efficiency. The smooth movement of the top extension cylinder ensures that the workpiece remains stable during the pushing process, avoiding workpiece collisions or deformations caused by improper manual operation, thus ensuring assembly quality. Using the top extension cylinder to push the workpiece reduces the labor intensity of workers manually picking up parts, reduces worker fatigue, and improves work comfort.

[0016] 2. This utility model utilizes a telescopic rod to control the clamping block for workpiece clamping. The length can be quickly adjusted according to the size and shape of the brake caliper, enabling rapid clamping and positioning of different workpieces. This flexibility significantly reduces time wasted due to changing workpiece models, improving assembly efficiency. The clamping action of the telescopic rod can be integrated with an automated control system to achieve automated clamping and release operations, further improving production efficiency. The telescopic rod's extension and retraction action enables precise positioning, ensuring the caliper's accurate position during assembly, thereby improving assembly precision. Attached Figure Description

[0017] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0018] Figure 1 The schematic diagram shows an overall structural schematic diagram according to one embodiment of the present invention;

[0019] Figure 2 The schematic diagram shows a structural diagram of an auxiliary assembly component according to one embodiment of the present invention;

[0020] Figure 3 The schematic diagram shows a structural diagram of an assembly component according to one embodiment of the present invention;

[0021] Figure 4 The schematic diagram shows a control component structure according to one embodiment of the present invention.

[0022] Numbered components in the diagram: 1. Main body; 101. Base plate; 102. Support frame; 103. Operation button; 104. Control box; 105. Touch screen; 106. Work indicator light; 107. Alarm light; 2. Auxiliary assembly components; 201. Support plate; 202. Telescopic rod; 203. Clamping block; 204. Processing table; 205. Mounting plate; 206. Top extension cylinder; 207. Extension plate; 208. Push block; 209. Workpiece; 3. Pressing assembly; 301. Support rod; 302. Connecting plate; 303. First loading hoop; 304. Fastening threaded rod; 305. Pressing machine; 306. Second loading hoop; 307. Angle aluminum. Detailed Implementation

[0023] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0024] For examples, please refer to Figures 1-4 This utility model provides a technical solution:

[0025] An auxiliary tooling for assembling automotive brake calipers includes a main body 1, with an auxiliary assembly component 2 and a pressing component 3 fixedly connected to the top of the main body 1.

[0026] According to one embodiment of the present invention, in conjunction with Figure 1and Figure 2 As shown, the auxiliary assembly assembly 2 includes a support plate 201, a telescopic rod 202 is mounted on the top of the support plate 201, a clamping block 203 is fixedly connected to the output end of the telescopic rod 202, a processing table 204 is fixedly connected to the bottom of the support plate 201, a mounting plate 205 is fixedly connected to the top of the processing table 204, a lifting cylinder 206 is installed inside the mounting plate 205, and a push block 208 is fixedly connected to the output end of the lifting cylinder 206. By controlling the extension and retraction of the lifting cylinder 206 to push the push block 208 to push the workpiece 209, the movement of the workpiece 209 from the assembly fixture can be greatly shortened. The push action of the top extension cylinder 206 can be integrated with the automated control system of the assembly line to realize automated pushing operation, reduce manual intervention, and further improve production efficiency. The smooth movement of the top extension cylinder 206 can ensure that the workpiece 209 remains stable during the pushing process, avoiding collision or deformation of the workpiece 209 due to improper manual operation, thereby ensuring assembly quality. Using the top extension cylinder 206 to push the workpiece 209 reduces the labor intensity of workers manually picking up parts, reduces workers' work fatigue, and improves work comfort.

[0027] The workpiece 209 is mounted on the top of the processing table 204. Two telescopic rods 202 and clamping blocks 203 are provided. An extension plate 207 is fixedly connected to the side of the support plate 201. Two support plates 201 and extension plates 207 are provided. The telescopic rod 202 controls the clamping blocks 203 to clamp the workpiece 209. The length can be quickly adjusted according to the size and shape of the workpiece 209, thereby realizing the rapid clamping and positioning of calipers of different specifications. This flexibility greatly reduces the time wasted due to changing the model of the workpiece 209 and improves assembly efficiency. The clamping action of the telescopic rod 202 can be integrated with the automated control system to realize automated clamping and release operations, further improving production efficiency. The telescopic action of the telescopic rod 202 can achieve precise positioning, ensuring that the position of the workpiece 209 is accurate during the assembly process, thereby improving assembly accuracy.

[0028] According to one embodiment of the present invention, in conjunction with Figure 1 , Figure 3 and Figure 4As shown, the main body 1 includes a base plate 101, a support frame 102 fixedly connected to the top of the base plate 101, operation buttons 103 provided on the side of the support frame 102, a control box 104 fixedly connected to the side of the support frame 102, a touch screen display 105 fixedly connected to the side of the control box 104, a working indicator light 106 provided on the side of the control box 104, and several working indicator lights 106 provided. An alarm light 107 is installed on the top of the control box 104. The press-fit assembly 3 includes a support rod 301. A connecting plate 302 is fixedly connected to the top of 1, and a first loading hoop 303 is fixedly connected to the bottom of the connecting plate 302. A press machine 305 is installed on the first loading hoop 303. A fastening threaded rod 304 is provided inside the press machine 305. A second loading hoop 306 is provided on the side of the support rod 301. An angle aluminum 307 is provided at the bottom of the second loading hoop 306. The first loading hoop 303 and the second loading hoop 306 can be used to clamp and install press machines 305 of different specifications, thereby improving the adaptability of the assembly equipment.

[0029] In this embodiment, the workpiece 209 to be processed is placed on the processing table 204. The telescopic rods 202 on both sides of the workpiece 209 extend simultaneously, and the clamping block 203 can be controlled to clamp and fix the workpiece 209, thereby achieving the purpose of assisting the processing of the workpiece 209. After the workpiece 209 is processed by the press machine 305, the extension of the top extension cylinder 206 can be used to control the push block 208 to push out the processed workpiece 209 for subsequent work.

[0030] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. An auxiliary tooling for assembling automotive brake calipers, characterized in that, Includes a main body (1), and an auxiliary assembly assembly (2) and a press-fit assembly (3) are fixedly connected to the top of the main body (1); The auxiliary assembly component (2) includes a support plate (201), a telescopic rod (202) is installed on the top of the support plate (201), a clamping block (203) is fixedly connected to the output end of the telescopic rod (202), a processing table (204) is fixedly connected to the bottom of the support plate (201), an installation plate (205) is fixedly connected to the top of the processing table (204), a top extension cylinder (206) is installed inside the installation plate (205), and a push block (208) is fixedly connected to the output end of the top extension cylinder (206).

2. The auxiliary tooling for assembling automotive brake calipers according to claim 1, characterized in that, The workpiece (209) is provided on the top of the processing table (204), and there are two telescopic rods (202) and clamping blocks (203).

3. The auxiliary tooling for assembling automotive brake calipers according to claim 1, characterized in that, An extension plate (207) is fixedly connected to the side of the support plate (201), and two such support plates (201) and extension plates (207) are provided.

4. The auxiliary tooling for assembling automotive brake calipers according to claim 1, characterized in that, The main body (1) includes a base plate (101), a support frame (102) is fixedly connected to the top of the base plate (101), and an operation button (103) is provided on the side of the support frame (102).

5. The auxiliary tooling for assembling automotive brake calipers according to claim 4, characterized in that, A control box (104) is fixedly connected to the side of the support frame (102), and a touch screen (105) is fixedly connected to the side of the control box (104).

6. The auxiliary tooling for assembling automotive brake calipers according to claim 5, characterized in that, The control box (104) is provided with a working indicator light (106) on its side, and there are several working indicator lights (106). An alarm light (107) is installed on the top of the control box (104).

7. The auxiliary tooling for assembling automotive brake calipers according to claim 1, characterized in that, The press assembly (3) includes a support rod (301), a connecting plate (302) is fixedly connected to the top of the support rod (301), a first loading hoop (303) is fixedly connected to the bottom of the connecting plate (302), and a press machine (305) is installed on the first loading hoop (303).

8. An auxiliary tooling for assembling automotive brake calipers according to claim 7, characterized in that, The press machine (305) is provided with a fastening threaded rod (304) inside, and a second loading hoop (306) is provided on the side of the support rod (301), and an angle aluminum (307) is provided at the bottom of the second loading hoop (306).

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