Double-end capping equipment for special-shaped generator silencer

By designing a double-head sealing device for irregularly shaped generator mufflers, the problem of inconvenient sealing of mufflers of different specifications is solved by utilizing the synergistic effect of the frame and components. This achieves convenient sealing and edge pressing, thus improving the sealing effect.

CN224223199UActive Publication Date: 2026-05-12CHONGQING GUANGYA MECHANICAL&MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING GUANGYA MECHANICAL&MFG CO LTD
Filing Date
2025-05-12
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing technologies make it difficult to effectively cover irregularly shaped generator mufflers of different sizes and specifications, resulting in inconvenience in sealing and a tendency for the edges of the cover to curl up.

Method used

A double-head sealing device for irregularly shaped generator mufflers was designed, including a frame, a pressure table, a block, a sealing wheel, a hydraulic cylinder, a vertical rod, an insertion rod, a lifting cylinder, a horizontal block, an adjusting component, and a moving component. Through the synergistic action of these components, the device can seal mufflers of different specifications, and perform edge pressing by coordinating the sealing wheel and the pressure table.

Benefits of technology

It enables convenient sealing of generator mufflers of different sizes and specifications, avoids the cover from peeling up, and improves the sealing effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224223199U_ABST
    Figure CN224223199U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of silencer sealing covers, in particular to a special-shaped generator silencer double-end sealing cover device which comprises a frame body and a structural assembly. The structural assembly comprises a pressing table, a block body, a sealing cover wheel, a hydraulic cylinder, a vertical rod, an inserting rod, a lifting cylinder, a transverse block, an adjusting component and a moving component, the transverse block is slidably installed on one side of the frame body and connected with the adjusting component, the vertical rod is rotatably connected with the transverse block and connected with the adjusting component, and the block body is slidably installed on the side, away from the transverse block, of the vertical rod; the pressing table is fixedly installed on the side, close to the transverse block, of the block body, the inserting rod is slidably connected with the block body and connected with the vertical rod, the moving component is connected with the vertical rod and connected with the inserting rod, the lifting cylinder is fixedly connected with the frame body, the output end of the lifting cylinder is connected with the transverse block, the hydraulic cylinder is fixedly installed on the side, away from the lifting cylinder, of the transverse block, and the capping wheel is connected with the output end of the hydraulic cylinder. And therefore, the generator silencers with different specifications and sizes can be conveniently sealed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of muffler sealing technology, and in particular to a double-head sealing device for an irregularly shaped generator muffler. Background Technology

[0002] A non-standard generator is a generator that changes the structure and shape of the magnetoelectric system unit by innovating the structure and shape of the motor to meet specific spatial shape requirements and increase the power of the motor. It is widely used in wind power generation, hydropower generation, transportation and other fields. Conventional equipment is time-consuming and laborious when sealing the silencers of generators of different shapes, and the edges of the seal are prone to curling, which affects the sealing effect of the silencer.

[0003] Existing technology CN118253959A discloses a double-head sealing device for an irregularly shaped generator muffler, including a processing table, an elliptical pressing table, a lifting table, and sealing wheels. The elliptical cylindrical muffler is placed on the processing table 1 above the elliptical pressing table. Then, the lifting table is lowered, causing the elliptical pressing table below it to descend and press down on the elliptical cylindrical muffler. The elliptical cylindrical muffler is fixed in place by the two elliptical pressing tables. Then, the sealing wheels 10 on both sides above the processing table and on both sides below the lifting table are moved to contact the sides of the elliptical cylindrical muffler. The motor then rotates forward. The transmission assembly drives the upper and lower elliptical pressing platforms to rotate clockwise, which in turn drives the elliptical cylindrical muffler to rotate. The sealing wheels cover both ends of the elliptical cylindrical muffler. The elliptical pressing platforms drive the sealing wheels on both sides to reciprocate left and right. As the rotation radius of the elliptical cylindrical muffler changes, the sealing wheels remain in contact with the elliptical pressing platforms through continuous left and right reciprocating motion. The entire circumference of the elliptical cylindrical muffler can be sealed, and the edges of the seals are prevented from curling up, thereby improving the sealing effect of the muffler.

[0004] In normal use, due to the different sizes of generator mufflers, when existing technology requires processing generator mufflers of different sizes, it is inconvenient to cover the generator mufflers with a cover, making it difficult to cover generator mufflers of different sizes. Utility Model Content

[0005] The purpose of this utility model is to provide a double-head sealing device for irregularly shaped generator mufflers, which solves the problem that when existing technology requires processing generator mufflers of different sizes, it is inconvenient to cover the generator mufflers with a cover, thus making it difficult to seal generator mufflers of different sizes.

[0006] To achieve the above objectives, this utility model provides a double-head sealing device for an irregularly shaped generator muffler, comprising a frame and structural components. The structural components include a pressure platform, a block, a sealing wheel, a hydraulic cylinder, a vertical rod, an insert rod, a lifting cylinder, a horizontal block, an adjusting component, and a moving component. The horizontal block is slidably mounted on one side of the frame and connected to the adjusting component. The vertical rod is rotatably connected to the horizontal block and connected to the adjusting component. The block is slidably mounted on the side of the vertical rod away from the horizontal block. The pressure platform is fixedly mounted on the side of the block close to the horizontal block. The insert rod is slidably connected to the block and connected to the vertical rod. The moving component is connected to the vertical rod and the insert rod. The lifting cylinder is fixedly connected to the frame, and its output end is connected to the horizontal block. The hydraulic cylinder is fixedly mounted on the side of the horizontal block away from the lifting cylinder. The sealing wheel is connected to the output end of the hydraulic cylinder.

[0007] The movable component includes a driving block, a frame, and a driving component. The frame is fixedly connected to the vertical rod and slidably connected to the insertion rod. The driving block is slidably connected to the frame and fixedly connected to the insertion rod. The driving component is connected to the frame and to the driving block.

[0008] The driving component includes a spring and a pull rod. The pull rod is slidably connected to the frame and fixedly connected to the driving block. One end of the spring is connected to the frame, and the other end of the spring is connected to the driving block.

[0009] The adjusting component includes a driven wheel and a rotating component. The driven wheel is fixedly connected to the vertical rod and is located on the side of the vertical rod near the horizontal block. The rotating component is connected to the horizontal block and to the driven wheel.

[0010] The rotating component includes a rotating motor and a main wheel, the main wheel meshing with the driven wheel; the rotating motor is fixedly connected to the cross block, and the output shaft of the rotating motor is connected to the main wheel.

[0011] This utility model discloses a double-headed sealing device for an irregularly shaped generator muffler. The device involves inserting the block onto the vertical rod using a pressure platform, releasing the pull rod, and using a spring to drive the drive block to move on the frame. The drive block then drives the insertion rod to insert into the positioning hole of the block, fixing the block onto the vertical rod. This allows for the installation of the pressure platform, and vice versa. The pressure platform can be disassembled to change its specifications. The cover is then secured to the pressure platform, and the muffler is placed on the cover. A lifting cylinder drives the horizontal block to move the... The vertical rod and the pressure plate move to bring the cover abutting against both ends of the muffler. The hydraulic cylinder drives the sealing wheel to abut against the side of the muffler. The rotating motor drives the main wheel to drive the driven wheel to rotate inside the horizontal block. The driven wheel drives the vertical rod to rotate the block, the pressure plate, and the muffler. The sealing wheel and the pressure plate cooperate to allow for the replacement of pressure plates of different specifications. While sealing the cover at both ends of the muffler, the raised edges of the cover are rolled, which facilitates the sealing of generator mufflers of different sizes. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the double-headed sealing device for the irregularly shaped generator muffler, according to the first embodiment of this utility model.

[0014] Figure 2 This is a structural schematic diagram of the block and vertical rod of this utility model.

[0015] In the diagram: 101-Frame, 102-Pressure table, 103-Block, 104-Sealing wheel, 105-Hydraulic cylinder, 106-Vertical rod, 107-Insertion rod, 108-Lifting cylinder, 109-Horizontal block, 110-Drive block, 111-Frame, 112-Spring, 113-Tie rod, 114-Driven wheel, 115-Rotating motor, 116-Main wheel. Detailed Implementation

[0016] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0017] The first embodiment of this application is as follows:

[0018] Please see Figure 1 and Figure 2 , Figure 1 This is a schematic diagram of the overall structure of the double-headed sealing device for the irregularly shaped generator muffler according to the first embodiment of this utility model. Figure 2 This is a structural schematic diagram of the block and vertical rod of this utility model. This utility model provides a double-headed sealing device for an irregularly shaped generator muffler, including a frame 101 and structural components. The structural components include a pressure table 102, a block 103, a sealing wheel 104, a hydraulic cylinder 105, a vertical rod 106, an insertion rod 107, a lifting cylinder 108, a horizontal block 109, an adjusting component, and a moving component. The moving component includes a drive block 110, a frame 111, and a driving component. The driving component includes a spring 112 and a pull rod 113. The adjusting component includes... The system includes a driven wheel 114 and a rotating component, the rotating component including a rotating motor 115 and a main wheel 116. The aforementioned solution solves the problem that when existing technology requires processing generator mufflers of different sizes, it is inconvenient to cover the generator mufflers with a cover, causing inconvenience in covering generator mufflers of different sizes. It is understood that the aforementioned solution can be used when existing technology requires processing generator mufflers of different sizes due to the different sizes of generator mufflers.

[0019] In this specific embodiment, the block 103 is inserted into the vertical rod 106 by the pressure table 102, and the moving component drives the insertion rod 107 to be inserted into the positioning hole of the block 103, thus fixing the block 103 onto the vertical rod 106. The pressure table 102 is then installed; conversely, it is disassembled to change the specifications of the pressure table 102. The cover is then secured to the pressure table 102, and the muffler is placed on the cover of the pressure table 102. The lifting cylinder 108 drives the horizontal block 109 to move the vertical rod 106. The rod 106 and the pressure table 102 move to bring the cover abutting against both ends of the muffler. The hydraulic cylinder 105 drives the sealing wheel 104 to abut against the side of the muffler. The adjusting component drives the vertical rod 106 to rotate the block 103, the pressure table 102, and the muffler. The sealing wheel 104 and the pressure table 102 cooperate to allow the replacement of different sizes of the pressure table 102, so that the cover is sealed at both ends of the muffler while the raised edge of the cover is rolled, thereby facilitating the sealing of generator mufflers of different sizes.

[0020] The horizontal block 109 is slidably mounted on one side of the frame 101 and connected to the adjusting member. The vertical rod 106 is rotatably connected to the horizontal block 109 and connected to the adjusting member. The block 103 is slidably mounted on the side of the vertical rod 106 away from the horizontal block 109. The pressure table 102 is fixedly mounted on the side of the block 103 near the horizontal block 109. The insertion rod 107 is slidably connected to the block 103 and connected to the vertical rod 106. The moving member is connected to the vertical rod 106 and connected to the insertion rod 107. The lifting cylinder 108 is fixedly connected to the frame 101, and the output end of the lifting cylinder 108 is connected to the horizontal block 109. The hydraulic cylinder 105... The cover wheel 104 is fixedly installed on the side of the horizontal block 109 away from the lifting cylinder 108. The cover wheel 104 is connected to the output end of the hydraulic cylinder 105. The left and right sides of the end of the frame 101 are designed with mounting holes. The four corners between two frames 101 are designed with support columns. There are multiple horizontal blocks 109. The top of each horizontal block 109 has an internal cavity. The top center of each horizontal block 109 has a rotating hole. The four corners of the top of each horizontal block 109 have sliding holes. The opposite sides of two horizontal blocks 109 have through holes. The sliding holes of the horizontal blocks 109 are slidably connected to the sliding rods of the frame 101. The end of each vertical rod 106 has a cavity. There are multiple vertical rods 106. The closed end of each vertical rod 106 has a cavity on its outer side. The system includes a through hole, multiple adjusting components, and a rotating component that drives the outer side of the vertical rod 106 to rotate on the rotating hole of the horizontal block 109 through the through hole of the horizontal block 109. It also includes multiple pressure tables 102 and multiple blocks 103. Each block 103 has a positioning hole on its right side. The outer side of the block 103 is slidably connected to the cavity of the vertical rod 106, and the end of the block 103 is fixedly connected to the outer side of the closed end of the pressure table 102. Multiple insertion rods 107 and multiple moving components are also included. The moving components are located on the right side of the closed end of the vertical rod 106 and drive the outer side of the insertion rod 107 to rotate on the rotating hole of the vertical rod 106 and the positioning hole of the block 103. The lifting cylinder 108 moves along the hole. Multiple lifting cylinders 108 are fixedly connected to the mounting holes of the frame 101. Multiple sealing wheels 104 and multiple hydraulic cylinders 105 are present. The output end of each hydraulic cylinder 105 is connected to the end of the sealing wheel 104. The pressing platform 102 drives the block 103 to be inserted onto the vertical rod 106. The moving component drives the insertion rod 107 to be inserted into the positioning hole of the block 103, fixing the block 103 onto the vertical rod 106. This allows for the installation of the pressing platform 102. Conversely, disassembly is performed to change the specifications of the pressing platform 102. The cover is then secured onto the pressing platform 102, and finally, the muffler is placed on the cover of the pressing platform 102.The lifting cylinder 108 drives the horizontal block 109 to move the vertical rod 106 and the pressure plate 102, bringing the cover abutting against both ends of the muffler. The hydraulic cylinder 105 drives the sealing wheel 104 to abut against the side of the muffler. The adjusting component drives the vertical rod 106 to rotate the block 103, the pressure plate 102, and the muffler. The sealing wheel 104 and the pressure plate 102 cooperate to allow for the replacement of different sizes of pressure plates 102, simultaneously sealing the cover at both ends of the muffler and rolling the raised edges of the cover, thus facilitating the sealing of generator mufflers of different sizes.

[0021] Secondly, the frame 111 is fixedly connected to the vertical rod 106 and slidably connected to the insertion rod 107; the driving block 110 is slidably connected to the frame 111 and fixedly connected to the insertion rod 107; the driving component is connected to the frame 111 and to the driving block 110. The frame 111 is hollow inside, and a through hole is designed at the left end of the frame 111. The left end of the frame 111 is fixedly connected to the right side of the closed end of the vertical rod 106. There are multiple driving blocks 110. The left side of the driving block 110 is fixedly connected to the right end of the insertion rod 107. The driving component is disposed inside the frame 111. The driving component drives the outer side of the driving block 110 to move on the inner side of the frame 111. The driving component drives the driving block 110 to move on the frame 111. When the driving block 110 moves, it drives the insertion rod 107 to move, thereby driving the insertion rod 107 to move horizontally.

[0022] Meanwhile, the pull rod 113 is slidably connected to the frame 111 and fixedly connected to the drive block 110; one end of the spring 112 is connected to the frame 111, and the other end of the spring 112 is connected to the drive block 110. The right end of the frame 111 is designed with a sliding hole, and the left end of the pull rod 113 is fixedly connected to the right side of the drive block 110 through the sliding hole of the frame 111. The spring 112 is located inside the frame 111 and supports the right side of the drive block 110. By releasing the pull rod 113, the spring 112 drives the drive block 110 to move on the frame 111, thereby driving the drive block 110 to move the pull rod 113 on the frame 111.

[0023] Then, the driven wheel 114 is fixedly connected to the vertical rod 106 and is located on the side of the vertical rod 106 near the horizontal block 109; the rotating component is connected to the horizontal block 109 and to the driven wheel 114. The top of the driven wheel 114 is designed with a through hole, and the outer side of the driven wheel 114 is designed with teeth. The through hole of the driven wheel 114 is fixedly connected to the outer side of the opening end of the vertical rod 106. The rotating component drives the driven wheel 114 through the through hole of the horizontal block 109 to drive the vertical rod 106 to rotate on the horizontal block 109, thereby driving the vertical rod 106 to rotate.

[0024] Finally, the main wheel 116 meshes with the driven wheel 114; the rotating motor 115 is fixedly connected to the cross block 109, the output shaft of the rotating motor 115 is connected to the main wheel 116, the outer side of the main wheel 116 is designed with teeth, the teeth of the main wheel 116 mesh with the teeth of the driven wheel 114, the output shaft of the rotating motor 115 is connected to the end of the main wheel 116 through the through hole of the cross block 109, and the rotating motor 115 drives the main wheel 116 to drive the driven wheel 114 to rotate inside the cross block 109, thereby driving the driven wheel 114 to rotate.

[0025] When using the double-headed sealing device for an irregularly shaped generator muffler according to this embodiment, the pressure plate 102 drives the block 103 to be inserted into the vertical rod 106. The pull rod 113 is released, and the spring 112 drives the drive block 110 to move on the frame 111. The drive block 110 drives the insertion rod 107 to be inserted into the positioning hole of the block 103, fixing the block 103 onto the vertical rod 106. The pressure plate 102 is then installed; conversely, it is disassembled to change the specifications of the pressure plate 102. The cover is then secured onto the pressure plate 102, and the muffler is placed on the cover of the pressure plate 102. The lifting cylinder 108 drives the horizontal block 10... 9 drives the vertical rod 106 and the pressure table 102 to move, bringing the cover abutting against both ends of the muffler. The hydraulic cylinder 105 drives the sealing wheel 104 to abut against the side of the muffler. The rotating motor 115 drives the main wheel 116 to drive the driven wheel 114 to rotate inside the horizontal block 109. The driven wheel 114 drives the vertical rod 106 to drive the block 103, the pressure table 102, and the muffler to rotate. The sealing wheel 104 and the pressure table 102 cooperate to allow the replacement of different specifications of the pressure table 102, sealing the cover at both ends of the muffler while rolling the raised edge of the cover, thus facilitating the sealing of generator mufflers of different sizes.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A double-head sealing device for an irregularly shaped generator muffler, comprising a frame, characterized in that: It also includes structural components; The structural components include a pressure platform, a block, a sealing wheel, a hydraulic cylinder, a vertical rod, an insert rod, a lifting cylinder, a horizontal block, an adjusting component, and a moving component. The horizontal block is slidably mounted on one side of the frame and connected to the adjusting component. The vertical rod is rotatably connected to the horizontal block and connected to the adjusting component. The block is slidably mounted on the side of the vertical rod away from the horizontal block. The pressure platform is fixedly mounted on the side of the block close to the horizontal block. The insert rod is slidably connected to the block and connected to the vertical rod. The moving component is connected to the vertical rod and connected to the insert rod. The lifting cylinder is fixedly connected to the frame, and its output end is connected to the horizontal block. The hydraulic cylinder is fixedly mounted on the side of the horizontal block away from the lifting cylinder. The sealing wheel is connected to the output end of the hydraulic cylinder. The movable component includes a drive block, a frame, and a drive component. The frame is fixedly connected to the vertical rod and slidably connected to the insertion rod. The drive block is slidably connected to the frame and fixedly connected to the insertion rod. The drive component is connected to the frame and to the drive block. The adjusting component includes a driven wheel and a rotating component. The driven wheel is fixedly connected to the vertical rod and is located on the side of the vertical rod near the horizontal block. The rotating component is connected to the horizontal block and to the driven wheel.

2. The double-head sealing device for the irregularly shaped generator muffler as described in claim 1, characterized in that: The driving component includes a spring and a pull rod. The pull rod is slidably connected to the frame and fixedly connected to the driving block. One end of the spring is connected to the frame, and the other end of the spring is connected to the driving block.

3. The double-head sealing device for the irregularly shaped generator muffler as described in claim 2, characterized in that: The rotating component includes a rotating motor and a main wheel, the main wheel meshing with the driven wheel; the rotating motor is fixedly connected to the cross block, and the output shaft of the rotating motor is connected to the main wheel.