Automatic assembly device for bathroom water pipe suite

Abstract

The utility model relates to the technical field of water pipe suites, in particular to an automatic bathroom water pipe suite assembling device which comprises a workbench, a rotary disc is arranged on the workbench, and positioning tools are arranged on the rotary disc at intervals in the circumferential direction. A nut transferring device, an O-shaped ring assembling device, a water pipe transferring and assembling device, a water pipe pressing-in device, a cap transferring and assembling device, a spacer bush transferring and assembling device and a discharging and transplanting device are sequentially arranged on the workbench in the rotating direction of the rotating disc at intervals, and a water pipe guiding device is arranged between the O-shaped ring assembling device and the water pipe transferring and assembling device. A discharging opening is formed below the discharging and transplanting device and penetrates through the workbench. According to the automatic assembling machine, water pipe suites are automatically assembled, the assembling stability and efficiency are improved, and the labor cost of enterprises is reduced.

Description

Technical Field

[0001] This utility model relates to the field of water pipe kit technology, specifically to an automatic assembly device for bathroom water pipe kits. Background Technology

[0002] In the bathroom industry, water pipe assemblies are one of the basic units that make up a bathroom system, mainly used for connecting and transporting water. As people's demands for quality of life continue to increase, the design, materials, and manufacturing processes of water pipe assemblies are also constantly improving to meet the needs of modern families for safety, durability, and aesthetics.

[0003] Existing as Figure 1 The water pipe assembly shown includes a water pipe 11, a spacer 12, a nut 13, an O-ring 14, and a cap 15. The water pipe 11 is provided with a groove for the O-ring 14 to be inserted.

[0004] Currently, the assembly of the aforementioned water pipe kits mainly relies on manual labor, which results in low assembly efficiency and difficulty in guaranteeing assembly quality, easily leading to defective products and significantly impacting actual production. Utility Model Content

[0005] The purpose of this utility model is to overcome the above-mentioned technical problems and provide an automatic assembly device for bathroom water pipe kits.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic assembly device for bathroom water pipe kits, including a workbench, a turntable on the workbench, positioning fixtures spaced apart along the circumference of the turntable, and a nut transfer device, an O-ring assembly device, a water pipe transfer assembly device, a water pipe pressing device, a cap transfer assembly device, a spacer transfer assembly device, and a material feeding and transplanting device arranged sequentially and spaced apart along the rotation direction of the turntable on the workbench. A water pipe guiding device is provided between the O-ring assembly device and the water pipe transfer assembly device. A material feeding port is provided below the material feeding and transplanting device, penetrating the workbench. The nut transfer device includes a nut feeding mechanism and a nut transfer mechanism. The O-ring assembly device includes an O-ring feeding mechanism and an O-ring assembly mechanism. The water pipe transfer assembly device includes a water pipe feeding mechanism and a water pipe transfer mechanism. The cap transfer assembly device includes a cap feeding mechanism and a cap transfer mechanism. The spacer transfer assembly device includes a spacer feeding mechanism and a spacer transfer mechanism.

[0007] Furthermore, the O-ring feeding mechanism includes an O-ring centrifugal disc and an O-ring positioning table. The discharge end of the O-ring centrifugal disc is connected to the feed end of the O-ring positioning table, and the O-ring positioning table is located below the O-ring assembly mechanism.

[0008] Furthermore, the O-ring assembly mechanism includes a first mounting base, a first sliding component, an O-ring assembly gripper, a lifting cylinder, and a first translation cylinder. The first sliding component is fixedly mounted on the first mounting base, the lifting cylinder is slidably mounted on the first sliding component, the O-ring assembly gripper is located below the lifting cylinder, and the first translation cylinder is located on one side of the first sliding component, controlling the O-ring assembly gripper to move between the O-ring positioning platform and the water pipe feeding mechanism.

[0009] Furthermore, the water pipe feeding mechanism includes a hoist, a vertical vibration assembly, and a water pipe positioning platform. The vertical vibration assembly is located at the discharge end of the hoist, and the water pipe positioning platform is located at the discharge end of the vertical vibration assembly.

[0010] Furthermore, a material distribution mechanism is provided between the direct vibration component and the water pipe positioning platform, and the water pipe is driven to move onto the water pipe positioning platform through the material distribution mechanism.

[0011] Furthermore, the water pipe transfer mechanism includes a second mounting base, a second sliding assembly, a rod assembly, and a second translation cylinder. The second sliding assembly is fixedly mounted on the second mounting base, and the rod assembly is connected to the second sliding assembly. The second translation cylinder is located on one side of the second sliding assembly and drives the rod assembly to move between the water pipe positioning platform and the water pipe guiding device.

[0012] Furthermore, the water pipe guiding device is fixedly installed above the positioning fixture.

[0013] Furthermore, the spacer transfer mechanism includes a third mounting base, a third sliding component, a third translation cylinder, a spring limiting component, and a spacer guide component. The third sliding component is fixedly mounted on the third mounting base, the spacer guide component is mounted on the third sliding component, the third translation cylinder is mounted on one side of the third sliding component, and drives the spacer guide component to move between the spacer loading mechanism and the unloading and transfer device. The spring limiting component is mounted on the worktable to limit the movement distance of the spacer guide component.

[0014] Furthermore, the material feeding and transfer device includes a fourth mounting base, a fourth sliding component, a fourth translation cylinder, and a material feeding gripper mechanism. The fourth sliding component is fixedly mounted on the fourth mounting base, the material feeding gripper mechanism is mounted on the fourth sliding component, and the fourth translation cylinder is mounted on one side of the fourth sliding component to drive the material feeding gripper mechanism to move between the positioning fixture and the spacer guide component.

[0015] Furthermore, the unloading gripper mechanism includes an unloading lifting assembly and an unloading gripper. The unloading lifting assembly is mounted on the fourth sliding assembly, and the unloading gripper is connected to the unloading lifting assembly to control the unloading gripper to move up and down.

[0016] As can be seen from the above description of the present invention, compared with the prior art, the automatic assembly device for bathroom water pipe kits provided by the present invention has the following advantages: The turntable design of the present invention makes the switching between various workstations faster, and can complete the assembly of different components in a short time, adapting to the production needs of various products. Through the automation of each workstation, the need for manual intervention is reduced, the production speed is significantly improved, and the error rate caused by manual operation is also reduced. Attached Figure Description

[0017] Figure 1 This is a structural diagram of a water pipe assembly;

[0018] Figure 2 This is a schematic diagram of the structure of an automatic assembly device for bathroom water pipe kits according to the present invention;

[0019] Figure 3 This is a schematic diagram of the O-ring assembly device of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the water pipe transfer and assembly device of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the spacer transfer and assembly device of this utility model;

[0022] Figure 6 This is a schematic diagram of the material feeding and transplanting device of this utility model. Detailed Implementation

[0023] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0024] Reference Figure 1-6As shown, an automatic assembly device for bathroom pipe kits includes a workbench 1, a turntable 2 on the workbench 1, positioning fixtures 3 spaced apart along the circumference of the turntable 2, and a nut transfer device 4, an O-ring assembly device 5, a pipe transfer assembly device 6, a pipe pressing device 7, a cap transfer assembly device 8, a spacer transfer assembly device 9, and a material feeding and transferring device 10 arranged sequentially and at intervals along the rotation direction of the turntable 2 on the workbench 1. A pipe guiding device 16 is provided between the O-ring assembly device 5 and the pipe transfer assembly device 6. The material feeding and transplanting device 10 has a feeding port 18 located below the workbench 1. The nut transfer device 4 includes a nut feeding mechanism 41 and a nut transfer mechanism 42. The O-ring assembly device 5 includes an O-ring feeding mechanism 51 and an O-ring assembly mechanism 52. The water pipe transfer and assembly device includes a water pipe feeding mechanism 61 and a water pipe transfer mechanism 62. The cap transfer and assembly device 8 includes a cap feeding mechanism 81 and a cap transfer mechanism 82. The spacer transfer and assembly device 9 includes a spacer feeding mechanism 91 and a spacer transfer mechanism 92. This utility model achieves efficient and automated assembly of water pipe kits through the coordinated work of multiple modules. The design of each workstation takes into account the transportation, positioning, and assembly of components, ensuring the smoothness and efficiency of the production process. In this way, production efficiency can be greatly improved, labor costs can be reduced, and the assembly accuracy of the product can be guaranteed.

[0025] The O-ring feeding mechanism 51 includes an O-ring centrifugal disc 511 and an O-ring positioning table 512. The discharge end of the O-ring centrifugal disc 511 is connected to the feed end of the O-ring positioning table 512. The O-ring positioning table 512 is located below the O-ring assembly mechanism 52. The O-ring assembly mechanism 52 includes a first mounting base 521, a first sliding component 522, an O-ring assembly gripper 523, a lifting cylinder 524, and a first translation cylinder 525. The first sliding component 522 is fixedly mounted on the first mounting base 521. The lifting cylinder 524 is slidably mounted on the first sliding component 522. The O-ring assembly gripper 523 is located below the lifting cylinder 524. The first translation cylinder 525 is located on one side of the first sliding component 522, controlling the O-ring assembly gripper 523 to move between the O-ring positioning table 512 and the water pipe feeding mechanism 61. O-ring 14 is transported to the O-ring positioning stage 512 at the end via a centrifugal disc. After the positioning is detected, the O-ring assembly gripper 523 picks up the O-ring 14 and moves it above the water pipe 11. The O-ring 14 is then inserted into the groove on the water pipe 11 connector. The O-ring is picked up again and assembled into another groove on the connector, thus completing the assembly of the two O-rings.

[0026] The water pipe feeding mechanism 61 includes a hoist 611, a vertical vibration component 612, and a water pipe positioning platform 613. The vertical vibration component 612 is located at the discharge end of the hoist 611, and the water pipe positioning platform 613 is located at the discharge end of the vertical vibration component 612. A material distribution mechanism 17 is provided between the vertical vibration component 612 and the water pipe positioning platform 613. The material distribution mechanism 17 drives the water pipe to move onto the water pipe positioning platform 613. The water pipe transfer mechanism 62 includes a second mounting base 621, a second sliding component 622, an insertion rod component 623, and a second translation cylinder 624. The second sliding component 622 is fixedly mounted on the second mounting base 621. The insertion rod component 623 is connected to the second sliding component 622. The second translation cylinder 624 is located on one side of the second sliding component 622 and drives the insertion rod component 623 to move between the water pipe positioning platform 613 and the water pipe guide device 16. The water pipe guide device 16 is fixedly mounted above the positioning fixture 3. The water pipe transfer mechanism 62 clamps the water pipe 11 and transports it to the corresponding positioning fixture 3. With the assistance of the water pipe guide device 16, it is inserted into the nut 12.

[0027] The spacer transfer mechanism 92 includes a third mounting base 921, a third sliding component 922, a third translation cylinder 923, a spring limiting component 924, and a spacer guide component 925. The third sliding component 922 is fixedly mounted on the third mounting base 921, and the spacer guide component 925 is mounted on the third sliding component 922. The third translation cylinder 923 is located on one side of the third sliding component 922 and drives the spacer guide component 925 to move between the spacer loading mechanism 91 and the unloading and transfer device 10. The spring limiting component 924 is located on the worktable 1 and limits the movement distance of the spacer guide component 925. The spacer 13 is assembled using an elastic pressing method from the end, which is more stable than the traditional spreading assembly method (similar to the snap ring assembly).

[0028] The material feeding and transplanting device 10 includes a fourth mounting base 101, a fourth sliding component 102, a fourth translation cylinder 103, and a material feeding gripper mechanism 104. The fourth sliding component 102 is fixedly mounted on the fourth mounting base 101, and the material feeding gripper mechanism 104 is mounted on the fourth sliding component 102. The fourth translation cylinder 103 is mounted on one side of the fourth sliding component 102 and drives the material feeding gripper mechanism 104 to move between the positioning fixture 3 and the spacer guide component 925. The material feeding gripper mechanism 104 includes a material feeding lifting component 1041 and a material feeding gripper 1042. The material feeding lifting component 1041 is mounted on the fourth sliding component 102, and the material feeding gripper 1042 is connected to the material feeding lifting component 1041 to control the material feeding gripper 1042 to move up and down. The unloading gripper 1042 picks up the water pipe kit from the positioning fixture 3, moves it above the spacer guide assembly 925, presses the product down into the spacer 12, completes the assembly of the spacer 13, and then picks up and lifts the product. The spacer guide assembly 925 runs back to the receiving station. At this time, the unloading gripper 1042 releases, and the product falls from the unloading port 18 into the receiving frame below.

[0029] The working principle is as follows:

[0030] During assembly, nuts 12 are fed one by one to the nut positioning table at the end via the nut feeding mechanism 41. After the nut positioning table detects that the nuts 12 are in place, the nut transfer mechanism 42 removes the nuts 12 from the nut positioning table and places them on the positioning fixture 3 of the turntable 2. The turntable 2 rotates and reaches the positions of the O-ring assembly device 5 and the water pipe transfer assembly device 6. The water pipes 11 are fed one by one to the end via the elevator 611 and the vertical vibration component 612. The material separating mechanism 17 separates the water pipes 11 one by one and pushes them to the water pipe positioning table 613 at the end, waiting for the O-rings 14 to be assembled. The O-ring is transported to the O-ring positioning table 512 at the end via a centrifugal disc. After detection, the O-ring assembly gripper 523 picks up the O-ring 14 and moves it above the water pipe 11, inserting the O-ring 14 into the groove on the water pipe 11 connector. The O-ring is then picked up again and assembled into another groove on the connector, completing the assembly of two O-rings 14. The water pipe transfer mechanism 62 clamps the water pipe 11 and transports it to the corresponding positioning fixture 3. With the assistance of the water pipe guide device 16, it is inserted into the nut 12. The turntable 2 rotates, reaching the position of the water pipe pressing device 7. The water pipe pressing device 7 actuates, pressing... Water pipe 11 is pressed into nut 12; turntable 2 rotates and reaches the position of cap transfer assembly device 8; caps 15 are conveyed one by one to the cap positioning platform at the end through cap feeding mechanism 81; the lifting mechanism below the cap positioning platform lifts up the caps 15 and sends them to the pressure rod of the cap transfer mechanism 82 above, and the cap transfer mechanism 82 clamps the caps 15; the cap transfer mechanism 82 moves to the position fixture 3 above the turntable 2, the pressure rod extends, and presses the caps 15 onto the nut; turntable 2 rotates and reaches the position between spacer transfer assembly device 9 and unloading and transfer device 10; spacer 13 passes through... The spacer sleeves are fed one by one by the spacer sleeve feeding mechanism 91 to the spacer sleeve positioning platform at the end; the spacer sleeve transfer mechanism 92 grabs the spacer sleeves 13 and places them on the spacer sleeve guide assembly 925; the spacer sleeve guide assembly 925 moves to the assembly position, the unloading claw 1042 grabs the water pipe kit from the positioning fixture 3, moves it above the spacer sleeve guide assembly 925, presses the product down into the spacer sleeve 13, completes the assembly of the spacer sleeve 13, and then grabs and lifts the product again. The spacer sleeve guide assembly 925 moves back to the receiving station. At this time, the unloading claw 1042 releases, and the product falls from the unloading port 18 into the receiving frame below.

[0031] The above are only some specific embodiments of this utility model, but the design concept of this utility model is not limited thereto. Any non-substantial modifications made to this utility model using this concept shall be considered as an infringement of the protection scope of this utility model.

Claims

1. An automatic assembly device for bathroom water pipe kits, comprising a workbench, characterized in that: The workbench is equipped with a turntable, and positioning fixtures are spaced apart along the circumference of the turntable. Along the rotation direction of the turntable, the workbench is sequentially and spaced apart by a nut transfer device, an O-ring assembly device, a water pipe transfer assembly device, a water pipe pressing device, a cap transfer assembly device, a spacer transfer assembly device, and a material feeding and transferring device. A water pipe guide device is provided between the O-ring assembly device and the water pipe transfer assembly device. A material feeding port is provided below the material feeding and transferring device, penetrating the workbench. The nut transfer device includes a nut feeding mechanism and a nut transfer mechanism. The O-ring assembly device includes an O-ring feeding mechanism and an O-ring assembly mechanism. The water pipe transfer assembly device includes a water pipe feeding mechanism and a water pipe transfer mechanism. The cap transfer assembly device includes a cap feeding mechanism and a cap transfer mechanism. The spacer transfer assembly device includes a spacer feeding mechanism and a spacer transfer mechanism.

2. The automatic assembly device for bathroom water pipe kits according to claim 1, characterized in that: The O-ring feeding mechanism includes an O-ring centrifugal disc and an O-ring positioning table. The discharge end of the O-ring centrifugal disc is connected to the feed end of the O-ring positioning table, and the O-ring positioning table is located below the O-ring assembly mechanism.

3. The automatic assembly device for bathroom water pipe kits according to claim 2, characterized in that: The O-ring assembly mechanism includes a first mounting base, a first sliding component, an O-ring assembly gripper, a lifting cylinder, and a first translation cylinder. The first sliding component is fixedly mounted on the first mounting base, the lifting cylinder is slidably mounted on the first sliding component, the O-ring assembly gripper is located below the lifting cylinder, and the first translation cylinder is located on one side of the first sliding component, controlling the movement of the O-ring assembly gripper between the O-ring positioning table and the water pipe feeding mechanism.

4. The automatic assembly device for bathroom water pipe kits according to claim 3, characterized in that: The water pipe feeding mechanism includes a hoist, a vertical vibration assembly, and a water pipe positioning platform. The vertical vibration assembly is located at the discharge end of the hoist, and the water pipe positioning platform is located at the discharge end of the vertical vibration assembly.

5. The automatic assembly device for bathroom water pipe kits according to claim 4, characterized in that: A material distribution mechanism is provided between the direct vibration component and the water pipe positioning platform, and the water pipe is driven to move onto the water pipe positioning platform through the material distribution mechanism.

6. The automatic assembly device for bathroom water pipe kits according to claim 4, characterized in that: The water pipe transfer mechanism includes a second mounting base, a second sliding assembly, a rod assembly, and a second translation cylinder. The second sliding assembly is fixedly mounted on the second mounting base, and the rod assembly is connected to the second sliding assembly. The second translation cylinder is located on one side of the second sliding assembly and drives the rod assembly to move between the water pipe positioning platform and the water pipe guide device.

7. The automatic assembly device for bathroom water pipe kits according to claim 1, characterized in that: The water pipe guiding device is fixedly installed above the positioning fixture.

8. The automatic assembly device for bathroom water pipe kits according to claim 1, characterized in that: The spacer transfer mechanism includes a third mounting base, a third sliding component, a third translation cylinder, a spring limiting component, and a spacer guide component. The third sliding component is fixedly mounted on the third mounting base, the spacer guide component is mounted on the third sliding component, the third translation cylinder is mounted on one side of the third sliding component, and drives the spacer guide component to move between the spacer loading mechanism and the unloading and transfer device. The spring limiting component is mounted on the worktable to limit the movement distance of the spacer guide component.

9. The automatic assembly device for bathroom water pipe kits according to claim 8, characterized in that: The material feeding and transfer device includes a fourth mounting base, a fourth sliding component, a fourth translation cylinder, and a material feeding gripper mechanism. The fourth sliding component is fixedly mounted on the fourth mounting base, the material feeding gripper mechanism is mounted on the fourth sliding component, and the fourth translation cylinder is mounted on one side of the fourth sliding component to drive the material feeding gripper mechanism to move between the positioning fixture and the spacer guide component.

10. The automatic assembly device for bathroom water pipe kits according to claim 9, characterized in that: The unloading gripper mechanism includes an unloading lifting assembly and an unloading gripper. The unloading lifting assembly is mounted on the fourth sliding assembly, and the unloading gripper is connected to the unloading lifting assembly to control the unloading gripper to move up and down.

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