Waste copper scraping device for oxygen-free copper rod production

CN224223540UActive Publication Date: 2026-05-12JIANGSU JUNYI ELECTRICAL MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU JUNYI ELECTRICAL MACHINERY CO LTD
Filing Date
2025-06-11
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing oxygen-free copper rods are generally produced by direct traction winding, which makes it inconvenient to process their surface later, especially when oxide layers, impurities, or mechanical damage occur, making it difficult to meet the surface finish requirements.

Method used

Design a scrap copper scraping device for oxygen-free copper rod production, comprising a guide frame, a grinding roller and a fine grinding roller. The surface of the oxygen-free copper rod is scraped by the grinding roller and the fine grinding roller rotating in opposite directions. The device utilizes an arc-shaped groove to accommodate copper rods of different diameters, and is powered by a motor.

Benefits of technology

After the oxygen-free copper rod is output, the oxide layer and impurities on the surface can be effectively scraped off, improving the surface finish, reducing subsequent grinding and processing, and improving the quality of the copper rod.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of oxygen-free copper rod production, in particular to a waste copper scraping device for oxygen-free copper rod production, which comprises a guide frame body, the guide frame body comprises a support plate, a support frame is arranged on the upper side of the support plate close to one end, a guide roller is vertically and rotatably arranged on the inner side of the support frame, and a support plate is arranged on the upper side of the support plate. A pair of frosted rollers is arranged between each pair of supporting plates, a frame plate is arranged between the supporting plates, a first motor is arranged on the upper side of the frame plate, a first belt wheel is arranged at the output end of the first motor, a second belt wheel is arranged at one end of each frosted roller, and a transmission belt is arranged on the outer sides of the first belt wheels and the second belt wheels in a sleeving mode. A top plate is arranged at the top of the supporting plate, a pair of second motors is arranged on the upper side of the top plate, and the output ends of the second motors penetrate through the top plate and the transverse plates to be connected with the top ends of the grinding fine rollers. The oxygen-free copper rod winding device solves the problem that an existing oxygen-free copper rod is generally and directly wound during production, and the surface of the copper rod cannot be conveniently treated in the later period.
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Description

Technical Field

[0001] This utility model relates to the field of oxygen-free copper rod production technology, specifically to a waste copper scraping device for oxygen-free copper rod production. Background Technology

[0002] The upward casting method utilizes the siphon principle, vertically inserting a graphite crystallizer into molten copper. The copper liquid is then drawn upward into the crystallizer by a casting rod, where it solidifies into a rod. The entire process is a physical process, where copper material is melted, cast, and crystallized into a solid. Generally, a melting furnace and a winding machine are used.

[0003] In the production process of oxygen-free copper rods, it is usually not necessary to perform routine scraping on the surface. However, this operation may be necessary in specific situations, such as when defects such as oxide layers, impurities, mechanical damage, or scratches appear on the surface of the copper rod due to equipment aging or lax supervision during production, or when subsequent processing or use has high requirements for surface smoothness, or for surface quality inspection, process adjustment and optimization. However, existing oxygen-free copper rods are generally directly wound up by traction winding equipment when they are produced, which is not convenient for subsequent surface treatment of the copper rod. Utility Model Content

[0004] The technical problem this invention aims to solve is that existing oxygen-free copper rods are generally directly wound up during production, which makes it inconvenient to process the surface of the copper rods later.

[0005] To solve the above problems, the technical solution adopted by this utility model is a scrap copper scraping device for oxygen-free copper rod production, including a guide frame, a support plate fixed to the top of the guide frame, a support frame fixed to one end of the upper side of the support plate, several pairs of guide rollers vertically rotating inside the support frame, several pairs of vertical plates fixed to the upper side of the support plate next to the support frame, a pair of abrasive rollers horizontally rotating between each pair of vertical plates, frame plates fixed above and below the abrasive rollers between the vertical plates, a motor one fixed to the upper side of the frame plate, a pulley one fixed to the output end of the motor one passing through the vertical plate, a pulley two fixed to one end of the abrasive roller passing through the vertical plate, a transmission belt sleeved on the outer side of pulley one and pulley two, a pair of horizontal frame plates fixed to each pair of vertical plates next to the abrasive rollers, a pair of fine abrasive rollers vertically rotating between the horizontal frame plates, a top plate fixed to the top of the vertical plates, a pair of motors two fixed to the upper side of the top plate, the output end of motors two passing through the top plate and fixed to the top of the fine abrasive rollers via the horizontal frame plates.

[0006] As a further embodiment of this utility model: both the grinding roller and the fine grinding roller have arc-shaped grooves on their sides, and the arc curvature of the arc-shaped grooves on the sides of each pair of grinding rollers and fine grinding rollers is different, so as to accommodate oxygen-free copper rods of different diameters.

[0007] As a further aspect of this invention: the rotation directions of each pair of abrasive rollers are opposite and opposite to the output direction of the oxygen-free copper rod, so as to facilitate scraping the surface.

[0008] As a further aspect of this invention: the rotation directions of each pair of fine abrasive rollers are opposite and opposite to the output direction of the oxygen-free copper rod, so as to facilitate scraping the surface.

[0009] As a further embodiment of this invention: an arc-shaped groove is located between each pair of guide rollers to facilitate scraping of each output oxygen-free copper rod.

[0010] As a further embodiment of this utility model: both motor one and motor two are electrically connected to an external power source.

[0011] Compared with the prior art, the advantages of this utility model are as follows: This application adds several pairs of abrasive rollers and fine abrasive rollers, which can perform abrasive and scraping treatment on the surface of the oxygen-free copper rod after output and before rewinding, so as to make the surface of the oxygen-free copper rod smoother and improve its quality of use, without the need for subsequent abrasive processing. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0013] Figure 1 This is a three-dimensional view of the overall structure of a waste copper scraping device for oxygen-free copper rod production according to this utility model.

[0014] Figure 2 This is a partial structural cross-sectional view of a waste copper scraping device for the production of oxygen-free copper rods according to this utility model.

[0015] Figure 3 This is a front view of the overall structure of a waste copper scraping device for oxygen-free copper rod production according to this utility model.

[0016] Figure 4 This is an enlarged view of part A of the waste copper scraping device for oxygen-free copper rod production according to this utility model.

[0017] In the attached image:

[0018] 1. Guide frame; 2. Support plate; 3. Support frame; 4. Guide roller; 5. Vertical plate; 6. Frosting roller; 7. Frame plate; 8. Motor 1; 9. Pulley 1; 10. Pulley 2; 11. Transmission belt; 12. Frosting fine roller; 13. Top plate; 14. Motor 2; 15. Arc-shaped annular groove; 16. Horizontal frame plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] This utility model provides a technical solution to address the existing problems mentioned in the background art.

[0021] Combined with appendix Figure 1-3 It can be seen that the device includes a guide frame 1, a support plate 2 fixed to the top of the guide frame 1, a support frame 3 fixed to one end of the upper side of the support plate 2, several pairs of guide rollers 4 vertically rotating inside the support frame 3 for guiding the output oxygen-free copper rod, several pairs of vertical plates 5 fixed to the upper side of the support plate 2 next to the support frame 3, a pair of sanding rollers 6 horizontally rotating between each pair of vertical plates 5, the rotation direction of each pair of sanding rollers 6 being opposite and opposite to the output direction of the oxygen-free copper rod, so as to facilitate scraping the surface, frame plates 7 fixed above and below the sanding rollers 6 between the vertical plates 5, a motor 8 fixed to the upper side of the frame plate 7, a pulley 9 fixed through the output end of the motor 8 through the vertical plate 5, a pulley 10 fixed through one end of the sanding roller 6 through the vertical plate 5, a transmission belt 11 sleeved on the outer side of the pulley 9 and the pulley 10, the motor 8 drives the pulley 9 to rotate, and drives the pulley 10 to rotate through the transmission belt 11, so as to drive the sanding roller 6 to rotate;

[0022] Combined with appendix Figure 2-4 It can be seen that a pair of horizontal support plates 7 are fixed next to the abrasive rollers 6 between each pair of vertical plates 5. A pair of fine abrasive rollers 12 are vertically rotated between the horizontal support plates 7. The rotation direction of each pair of fine abrasive rollers 12 is opposite and opposite to the output direction of the oxygen-free copper rod, so as to facilitate surface scraping. A top plate 13 is fixed to the top of the vertical plates 5. A pair of motors 14 are fixed on the upper side of the top plate 13. The output end of the motors 14 passes through the top plate 13 and is connected to the top of the horizontal support plates 7 and the top of the fine abrasive rollers 12. The motor 14 is fixed and can drive the fine abrasive roller 12 to rotate and polish. Both the abrasive roller 6 and the fine abrasive roller 12 have arc-shaped grooves 15 on their sides. The arc of the arc-shaped grooves 15 on the sides of each pair of abrasive rollers 6 and fine abrasive rollers 12 is different to accommodate oxygen-free copper rods of different diameters. The arc-shaped grooves 15 are located between each pair of guide rollers 4 to facilitate scraping each output oxygen-free copper rod. Both the motor 8 and the motor 14 are electrically connected to an external power source.

[0023] The working principle of this application is as follows: When the oxygen-free copper rod is output, it first passes through several pairs of guide rollers 4 for guidance, and then enters the area of ​​the abrasive rollers 6 driven by motor 8. Motor 8 drives pulley 9 to rotate, which in turn drives pulley 10 to rotate via transmission belt 11. This causes each pair of abrasive rollers 6, which rotate in the opposite direction to the output direction of the oxygen-free copper rod, to rotate and scrape the surface of the oxygen-free copper rod. Afterward, the oxygen-free copper rod enters the area of ​​the fine abrasive rollers 12 driven by motor 14. Motor 14 directly drives the fine abrasive rollers 12 to rotate. Each pair of fine abrasive rollers 12, rotating in opposite directions and opposite to the output direction of the oxygen-free copper rod, further scrapes and polishes the surface of the oxygen-free copper rod. Since the sides of the abrasive rollers 6 and the fine abrasive rollers 12 are provided with arc-shaped grooves 15 of different curvatures, and the arc-shaped grooves 15 are located between each pair of guide rollers 4, they can adapt to oxygen-free copper rods of different diameters and effectively scrape them. Throughout the process, motor 8 and motor 14 are electrically connected to an external power source to provide power. The scraped oxygen-free copper rods are collected by a traction winding device.

[0024] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A scrap copper scraping device for oxygen-free copper rod production, comprising a guide frame (1), a support plate (2) fixed to the top of the guide frame (1), a support frame (3) fixed to one end of the upper side of the support plate (2), and a plurality of pairs of guide rollers (4) vertically rotatably arranged inside the support frame (3), characterized in that: Several pairs of vertical plates (5) are fixed on the upper side of the support plate (2) next to the support frame (3). A pair of sanding rollers (6) are horizontally rotated between each pair of vertical plates (5). Frame plates (7) are fixed above and below the sanding rollers (6) between the vertical plates (5). A motor (8) is fixed on the upper side of the frame plate (7). A pulley (9) is fixed to the output end of the motor (8) through the vertical plate (5). A pulley (10) is fixed to one end of the sanding roller (6) through the vertical plate (5). (9) A transmission belt (11) is fitted on the outside of the pulley (10). A pair of horizontal frame plates (16) are fixed between each pair of vertical plates (5) on one side of the sanding roller (6). A pair of sanding fine rollers (12) are vertically rotated between the horizontal frame plates (16). A top plate (13) is fixed on the top of the vertical plate (5). A pair of motors (14) are fixed on the upper side of the top plate (13). The output end of the motors (14) passes through the top plate (13) and is fixed to the top of the horizontal frame plate (16) and the top of the sanding fine roller (12).

2. The waste copper scraping device for oxygen-free copper rod production according to claim 1, characterized in that: Both the abrasive roller (6) and the fine abrasive roller (12) have arc-shaped grooves (15) on their sides, and the curvature of the arc-shaped grooves (15) on the sides of each pair of abrasive rollers (6) and fine abrasive rollers (12) is different.

3. The waste copper scraping device for oxygen-free copper rod production according to claim 1, characterized in that: Each pair of abrasive rollers (6) rotates in opposite directions.

4. The waste copper scraping device for oxygen-free copper rod production according to claim 1, characterized in that: Each pair of abrasive rollers (12) rotates in opposite directions.

5. The waste copper scraping device for oxygen-free copper rod production according to claim 2, characterized in that: The arc-shaped groove (15) is located between each pair of guide rollers (4).

6. The waste copper scraping device for oxygen-free copper rod production according to claim 1, characterized in that: Both motor one (8) and motor two (14) are electrically connected to an external power source.