Polishing equipment for disc brake calipers

Abstract

The utility model relates to the technical field of disc brake caliper machining equipment, and discloses disc brake caliper polishing equipment which comprises a support structure, the support structure comprises a base table, bases are installed on the periphery of the bottom of the base table, and a workbench assembly is installed on the top of the base table. The workbench assembly comprises a workbench plate, a base plate is mounted at the top of the workbench plate, a collecting box is arranged on one side of the workbench plate, and the two sides of the top of the workbench plate are connected with a mounting base in the polishing structure. The polishing structure comprises a mounting base, stand columns are arranged on the two sides of the top of the mounting base, a fixing plate is mounted on the inner sides of the stand columns, a movable shaft is arranged on one side of the fixing plate, a transmission belt is arranged in the movable shaft in a sleeved mode, and a polishing roller assembly is mounted in the center of the interior of the fixing plate. According to the utility model, the collection box is arranged to collect sweeps so as to improve the processing environmental protection property, and the frosted sleeve with a replacement function is arranged so as to facilitate regular replacement.

Description

Technical Field

[0001] This utility model relates to the technical field of disc brake caliper processing equipment, specifically a disc brake caliper polishing device. Background Technology

[0002] A disc brake caliper is defined as a device used in a disc braking system. Its primary function is to apply force to the brake disc. Hydraulic pressure generated by the master cylinder pushes a piston inside the caliper, causing the brake pads to push against the brake disc, thus achieving the braking effect. The manufacturing process of disc brake calipers mainly includes steps such as blank casting, machining, surface treatment, and assembly. Surface treatment includes cutting, polishing, and plating. Polishing removes rust and uneven wear from the surface to restore a smooth surface, thereby improving braking performance and reducing braking noise.

[0003] Existing polishing equipment tends to generate waste debris during operation, which can easily fly around and pollute the surrounding environment. It is also difficult to clean quickly, thus affecting the environmental friendliness of the polishing process. When polishing the surface of disc brake calipers, long-term polishing work can easily wear down the polishing components, thereby affecting the working effect of the polishing equipment. Utility Model Content

[0004] The purpose of this invention is to provide a disc brake caliper polishing device that solves the problems of existing polishing devices generating waste chips during use, which can easily cause pollution, and the polishing components are easily damaged.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a disc brake caliper polishing device, comprising a support structure, the support structure including a base, a base plate installed around the bottom of the base, and a worktable assembly installed on the top of the base; the worktable assembly includes a worktable plate, a pad plate installed on the top of the worktable plate, a collection box provided on one side of the worktable plate, and the top two sides of the worktable plate connected to the mounting base in the polishing structure; the polishing structure includes a mounting base, with columns provided on both sides of the top of the mounting base, a fixing plate installed inside the columns, a movable shaft provided on one side of the fixing plate, a transmission belt sleeved inside the movable shaft, and a polishing roller assembly installed in the center of the inside of the fixing plate.

[0007] A collection box is installed on one side of the worktable, allowing waste generated during polishing to be collected inside, preventing pollution of the surrounding environment. The detachable design facilitates regular cleaning of waste, improves equipment maintenance efficiency, ensures the environmental friendliness of the process, and enhances the efficiency of equipment cleaning.

[0008] Furthermore, a base is fixedly installed around the bottom of the base, and the base has two sets symmetrically distributed. The top of the base is movably connected to the bottom of the workbench plate in the workbench assembly.

[0009] Furthermore, the top of the workbench has openings around its perimeter, and the inside of the openings is movably connected to the pad by fixing bolts. A collection box is movably installed on one side of the workbench, and protrusions are fixedly installed at the center of both sides of the outer side of the collection box. The top two sides of the workbench are movably connected to the mounting base in the polishing structure.

[0010] Furthermore, a column is fixedly installed on the top of the mounting base, and grooves are provided on both sides of the outside of the column. The inside of the column is fixedly connected to one side of the fixing plate. A movable shaft is movably connected to the upper surface of one side of the fixing plate. The center position inside the fixing plate is movably connected to the outside of the rotating core in the polishing roller assembly.

[0011] The system is equipped with a replaceable frosted sleeve. By movably fitting the frosted sleeve outside the rotating core, it is easy to replace the frosted sleeve periodically, enabling quick replacement. The detachable connection avoids uneven polishing due to wear, thus ensuring the polishing effect of the workpiece.

[0012] Furthermore, the rotating core and the movable shaft are located on the same side, and the movable shaft and the rotating core are movably sleeved on both ends of the transmission belt. Fixed retaining rings are movably sleeved on both ends of the rotating core, and frosted sleeves are movably sleeved on the outside of the fixed retaining rings.

[0013] Furthermore, the outer surface of the protrusion is movably engaged with the inner wall of the groove, and the protrusion has two sets of equally sized protrusions that are symmetrically distributed.

[0014] This utility model has the following beneficial effects:

[0015] (1) This utility model: A collection box is set up. By installing the collection box on one side of the workbench, the waste generated during the polishing process is collected in the collection box, avoiding pollution of the surrounding environment. The detachable design makes it convenient to clean the waste regularly, improves the equipment maintenance efficiency, ensures the environmental protection of the processing, and improves the efficiency of the device cleaning work.

[0016] (2) This utility model: A replaceable frosted sleeve is provided. By movably sleeved on the outside of the rotating core, the frosted sleeve can be easily replaced periodically, enabling rapid replacement. The detachable connection avoids uneven polishing due to wear, thus ensuring the polishing effect of the workpiece.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0020] Figure 2 This is a schematic diagram showing the connection relationship between the workbench assembly and the polishing structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the workbench assembly structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the polishing structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the polishing roller assembly structure of this utility model;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] In the diagram: 1. Support structure; 101. Base; 102. Base; 2. Workbench assembly; 201. Workbench plate; 202. Pad; 203. Collection box; 204. Protrusion; 3. Polishing structure; 301. Mounting seat; 302. Column; 303. Groove; 304. Fixing plate; 305. Movable shaft; 306. Transmission belt; 307. Motor; 4. Polishing roller assembly; 401. Rotating core; 402. Fixing ring; 403. Abrasive sleeve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5As shown, this utility model is a disc brake caliper polishing device, including a support structure 1. The support structure 1 includes a base 101, with bases 102 installed around the bottom of the base 101 and a worktable assembly 2 installed on the top of the base 101. The worktable assembly 2 includes a worktable plate 201, with a pad 202 installed on the top of the worktable plate 201. A collection box 203 is provided on one side of the worktable plate 201. The top two sides of the worktable plate 201 are connected to the mounting base 301 in the polishing structure 3. The polishing structure 3 includes a mounting base 301, with columns 302 on both sides of the top of the mounting base 301. A fixing plate 304 is installed inside the columns 302. A movable shaft 305 is provided on one side of the fixing plate 304. A transmission belt 306 is sleeved inside the movable shaft 305. A polishing roller assembly 4 is installed in the center of the fixing plate 304.

[0028] A collection box 203 is installed. By movably installing the collection box 203 on one side of the workbench 201, the waste generated during the polishing process is collected in the collection box 203, avoiding pollution of the surrounding environment. The detachable design facilitates regular cleaning of waste, improves equipment maintenance efficiency, ensures the environmental friendliness of the processing, and improves the efficiency of the device's cleaning work.

[0029] The base 101 is fixedly installed with a base 102 around its bottom. The base 102 has two sets of symmetrically distributed bases. The top of the base 101 is movably connected to the bottom of the workbench plate 201 in the workbench assembly 2.

[0030] The worktable 201 has openings around its top perimeter, with the interior of the openings connected to the pad 202 via fixing bolts. A collection box 203 is movably mounted on one side of the worktable 201, and protrusions 204 are fixedly mounted at the center of both outer sides of the collection box 203. The top sides of the worktable 201 are movably connected to the mounting base 301 in the polishing structure 3. During the polishing process, metal shavings, dust, and other waste generated by the friction between the abrasive sleeve 403 and the disc brake caliper will splash or fall. The collection box 203 can collect these materials, keeping the working environment clean.

[0031] A column 302 is fixedly installed on the top of the mounting base 301. Grooves 303 are provided on both sides of the outside of the column 302. The inside of the column 302 is fixedly connected to one side of the fixing plate 304. A movable shaft 305 is movably connected to the upper surface of one side of the fixing plate 304. The center position inside the fixing plate 304 is movably connected to the outside of the rotating core 401 in the polishing roller assembly 4.

[0032] A replaceable frosted sleeve 403 is provided. By movably sleeved on the outside of the rotating core 401, the frosted sleeve 403 can be easily replaced periodically, enabling quick replacement. The detachable connection avoids uneven polishing due to wear, thereby ensuring the polishing effect of the workpiece.

[0033] The rotating core 401 and the movable shaft 305 are located on the same side. The movable shaft 305 and the rotating core 401 are movably sleeved on both ends of the transmission belt 306. Both ends of the rotating core 401 are movably sleeved with a fixing ring 402. The fixing ring 402 is movably sleeved with a frosted sleeve 403.

[0034] The protrusion 204 is movably engaged with the inner wall of the groove 303. The protrusion 204 has two sets of equally sized and symmetrically distributed protrusions. When the waste accumulates to a certain extent, the collection box 203 can be slid out along the groove 303, the waste can be poured out, and then it can be reinstalled for continued use.

[0035] Working Principle: During use, place the equipment in a stable working area and adjust the level using the base 102 to ensure stability. Check that the abrasive sleeve 403 of the polishing roller assembly 4 is securely installed. Place the disc brake caliper to be polished on the pad 202. The motor 307 drives the rotating core 401 to rotate synchronously via the transmission belt 306, causing the abrasive sleeve 403 to rotate at high speed. The outside of the abrasive sleeve 403 polishes the caliper surface, removing burrs, oxide layers, or old coatings, thus completing the polishing work. Metal shavings, dust, and other waste generated during the polishing process fall into the collection box 203. The collection box 203 is kept stable by the sliding fit between the protrusion 204 and the groove 303, ensuring that waste does not overflow. Waste accumulates in the box. Regularly pull out the collection box 203 for cleaning to avoid clogging and affecting the polishing effect. Check the wear of the abrasive sleeve 403. If the wear is severe, loosen the retaining ring 402 and replace it to ensure the polishing effect.

[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A disc brake caliper polishing device, characterized in that: Includes support structure (1). The support structure (1) includes a base (101), a base (102) is installed around the bottom of the base (101), and a workbench assembly (2) is installed on the top of the base (101). The workbench assembly (2) includes a workbench plate (201), a pad plate (202) is installed on the top of the workbench plate (201), a collection box (203) is provided on one side of the workbench plate (201), and the top two sides of the workbench plate (201) are connected to the mounting base (301) in the polishing structure (3); The polishing structure (3) includes a mounting base (301), with columns (302) on both sides of the top of the mounting base (301). A fixing plate (304) is installed inside the column (302), and a movable shaft (305) is provided on one side of the fixing plate (304). A transmission belt (306) is sleeved inside the movable shaft (305), and a polishing roller assembly (4) is installed in the center inside the fixing plate (304).

2. The disc brake caliper polishing equipment according to claim 1, characterized in that: The base (101) is fixedly installed with a base (102) around its bottom. The base (102) has two sets of symmetrically distributed bases. The top of the base (101) is movably connected to the bottom of the workbench plate (201) in the workbench assembly (2).

3. The disc brake caliper polishing equipment according to claim 2, characterized in that: The workbench (201) has openings around its top four sides. The openings are connected to the pad (202) by fixing bolts. A collection box (203) is movably installed on one side of the workbench (201). Protrusions (204) are fixedly installed at the center of both sides of the collection box (203). The top two sides of the workbench (201) are movably connected to the mounting base (301) in the polishing structure (3).

4. The disc brake caliper polishing device according to claim 2, characterized in that: The mounting base (301) is fixedly mounted with a column (302) on the top. The column (302) has grooves (303) on both sides of its exterior. The inner side of the column (302) is fixedly connected to one side of the fixing plate (304). The upper surface of one side of the fixing plate (304) is movably connected to a movable shaft (305). The center position inside the fixing plate (304) is movably connected to the outside of the rotating core (401) in the polishing roller assembly (4).

5. A disc brake caliper polishing device according to claim 4, characterized in that: The rotating core (401) and the movable shaft (305) are located on the same side. The movable shaft (305) and the rotating core (401) are movably sleeved on both ends of the transmission belt (306). Fixed retaining rings (402) are movably sleeved on both ends of the rotating core (401). A frosted sleeve (403) is movably sleeved on the outside of the fixed retaining rings (402).

6. The disc brake caliper polishing device according to claim 3, characterized in that: The protrusion (204) is movably engaged with the inner wall of the groove (303), and the protrusion (204) has two sets of equal size and symmetrically distributed.

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