Correcting and discharging system for molded tiles

Abstract

The utility model provides a mould pressing tile correcting and discharging system which comprises a main frame, at least one transfer device is arranged on the main frame and comprises at least two conveying belts and conveying rollers, the number of the conveying rollers is larger than that of the conveying belts, the conveying rollers and the corresponding conveying belts are arranged in a staggered mode, and the top ends of the conveying rollers are lower than the top ends of the corresponding conveying belts. Corresponding conveying roller lifting air cylinders are arranged at the bottoms of the conveying rollers, corresponding conveying roller reciprocating driving motors are arranged at the tail ends of the conveying rollers, corresponding conveying belt driving motors are arranged at the tail ends of the conveying belts, discharging conveying belts are arranged at the tail ends of the transferring devices, and posture correctors are erected on the discharging conveying belts at the tail ends of the transferring devices. A mould pressing tile racking device is arranged on the last discharging conveying belt, and at least three discharging conveying belts are arranged between the last transferring device and the mould pressing tile racking device. The die pressing tile discharging device enables die pressing tiles to be arranged in order, and improves production efficiency of the die pressing tiles.

Description

Technical Field

[0001] This utility model relates to the field of tile production equipment technology, and in particular to a molded tile correction and discharge system. Background Technology

[0002] Clay tiles, also known as red tiles, are produced through processes including clay refining, extrusion, cutting, stamping, and drying. Currently, the extrusion, cutting, and stamping of clay tile blanks are automated. In this automated production, the cut clay blanks are continuously conveyed by a conveyor line, with multiple stamping machines used in conjunction with this line to match the cutting efficiency. After stamping, the clay blanks form molded tiles. To save labor, currently, molded tiles are often removed from the stamping machine using a simple robotic arm to grab them onto another conveyor line. However, using a simple robotic arm results in a rather random position of the molded tiles on the conveyor line, and the tiles themselves are prone to skewing. Furthermore, with multiple stamping machines sharing a single discharge conveyor line, the molded tiles end up in a very messy state on the conveyor line. This makes stacking before drying extremely difficult, impacting the overall production efficiency of molded tiles. Summary of the Invention

[0003] To address the aforementioned problems, this utility model provides a molded tile correction and discharge system.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a molded tile correction and discharge system, comprising a main frame, at least one transfer device on the main frame, the transfer device comprising at least two conveyor belts and a number of conveyor rollers exceeding the number of conveyor belts, the conveyor rollers and corresponding conveyor belts being arranged alternately, the top of the conveyor roller being lower than the top of the corresponding conveyor belt, a corresponding conveyor roller lifting cylinder being provided at the bottom of the conveyor roller, a corresponding conveyor roller reciprocating drive motor being provided at the end of the conveyor roller, a corresponding conveyor belt drive motor being provided at the end of the conveyor belt, a discharge conveyor belt being provided at the end of the transfer device, an attitude corrector being mounted on the discharge conveyor belt at the end of each transfer device, a molded tile mounting device being provided on the last discharge conveyor belt, and at least three discharge conveyor belts being provided between the last transfer device and the molded tile mounting device.

[0005] Preferably, the conveyor roller is provided with conveyor roller support plates at both ends, and a conveyor roller lifting guide rail is provided between the conveyor roller support plate and the inner wall of the main frame. The conveyor roller reciprocating drive motor is fixed to the outer wall of the conveyor roller support plate. The inner wall of the conveyor roller support plate is provided with the same number of sprockets as the conveyor roller. Chains are interleaved on the sprockets and the conveyor roller. The conveyor roller reciprocating drive motor is connected to one sprocket. A connecting plate is provided between the conveyor roller support plates. The connecting plate is located below the corresponding conveyor roller. The bottom of the conveyor roller lifting cylinder is fixed inside the lower part of the main frame. The top of the conveyor roller lifting cylinder is connected to the connecting plate. One end of the lifting connecting rod is hinged to the connecting plate. The other end of the lifting connecting rod is hinged to one end of the lifting swing rod. The other end of the lifting swing rod is sleeved on the crossbar. The crossbar is fixed inside the lower part of the main frame.

[0006] Preferably, the conveyor belt is provided with a drive wheel at both the beginning and end, and a rotating shaft is provided in the middle of the drive wheel. One end of the rotating shaft is connected to the conveyor belt drive motor, and the two ends of the rotating shaft are provided with rotating shaft support plates. A conveyor belt support rod is fixed under the inner top surface of the conveyor belt, and a conveyor belt support plate is fixed at the bottom of the conveyor belt support rod. The conveyor belt support plate is fixed to the top surface of the main frame.

[0007] Preferably, a discharge conveyor drive motor is fixed to the end side wall of the discharge conveyor belt, and an attitude corrector is mounted on the discharge conveyor belt in front of the molded tile mounting device.

[0008] Preferably, the attitude corrector includes a plurality of correction guide blocks arranged perpendicular to the direction of movement of the discharge conveyor belt, and the front end of the correction guide block is provided with a guide slope.

[0009] Preferably, the molded tile mounting device includes a mounting reciprocating guide rail fixed on the base along the movement direction of the discharge conveyor belt, a mounting slide block slidably mounted on the mounting reciprocating guide rail, a mounting reciprocating drive mechanism between the mounting slide block and the base, a mounting lifting guide rail vertically fixed to the mounting slide block, a mounting suction cup slidably mounted on the mounting lifting guide rail, and a mounting lifting drive mechanism between the mounting suction cup and the mounting slide block.

[0010] Preferably, the front end of the transfer device is provided with a molded tile picking device, and the front end of the molded tile picking device is provided with a stamping machine.

[0011] Preferably, the molding tile material handling device includes a material handling reciprocating guide rail fixed on the main frame along the conveyor belt movement direction, a material handling slide block slidably installed on the material handling reciprocating guide rail, a material handling reciprocating drive mechanism provided between the material handling slide block and the main frame, a material handling lifting guide rail fixed vertically on the material handling slide block, a material handling suction cup slidably installed on the material handling lifting guide rail, and a material handling lifting drive mechanism provided between the material handling suction cup and the material handling slide block.

[0012] Preferably, the main frame has fixed feet at all four corners of its bottom.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model can avoid the use of simple robotic arms to grab and pick up materials. The position of the molded tiles on the conveyor line is random and the position of the molded tiles is skewed, so that the molded tiles are arranged neatly before drying, thereby improving the production efficiency of molded tiles. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the molded tile correction and discharge system of this utility model.

[0015] Figure 2 This is a schematic diagram of the last stamping machine discharge section of the molded tile correction and discharge system of this utility model.

[0016] Figure 3 This is a side view of the last press discharge section of the molded tile correction and discharge system of this utility model.

[0017] Figure 4 This is a top view of the last press discharge section of the molded tile correction and discharge system of this utility model.

[0018] Figure 5 This is a cross-sectional view (AA) of the molded tile correction and discharge system of this utility model.

[0019] Figure 6 This is a schematic diagram of the discharge conveyor belt and attitude corrector of the molded tile correction and discharge system of this utility model.

[0020] Figure 7 This is a schematic diagram of the press and transfer device of the molded tile correction and discharge system of this utility model.

[0021] Figure 8 This is a BB cross-sectional view of the molded tile correction and discharge system of this utility model.

[0022] Attached Figure Descriptions: 1. Stamping machine; 2. Molded tile feeding device; 21. Feeding lifting drive mechanism; 22. Feeding reciprocating drive mechanism; 23. Feeding lifting guide rail; 24. Feeding reciprocating guide rail; 25. Feeding suction cup; 26. Feeding slide; 3. Conveying roller; 31. Conveying roller lifting cylinder; 32. Conveying roller reciprocating drive motor; 33. Conveying roller lifting guide rail; 34. Chain; 35. Sprocket; 36. Conveying roller support plate; 361. Connecting plate; 37. Lifting swing arm; 38. Lifting connecting rod; 39. Crossbar; 4. Conveyor belt; 41. Conveyor belt 42. Drive motor, 43. Rotary shaft, 44. Transmission wheel, 45. Conveyor belt support rod, 46. Conveyor belt support plate, 47. Rotary shaft support plate, 5. Transfer device, 6. Discharge conveyor belt, 61. Discharge conveyor belt drive motor, 7. Attitude corrector, 71. Correction guide block, 72. Guide slope, 8. Molded tile mounting device, 81. Mounting lifting drive mechanism, 82. Mounting reciprocating drive mechanism, 83. Mounting lifting guide rail, 84. Mounting reciprocating guide rail, 85. Mounting suction cup, 86. Mounting slide, 87. Base, 9. Main frame, 91. Support leg. Detailed Implementation

[0023] To provide a better understanding of the purpose, structure, features, and functions of this utility model, detailed descriptions are provided below with reference to specific embodiments.

[0024] Please refer to the reference. Figure 1 , Figure 2 , Figure 4 and Figure 6 An embodiment of the present invention provides a molded tile correction and discharge system, comprising a main frame 9, on which at least one transfer device 5 is provided. The transfer device 5 includes at least two conveyor belts 4 and a number of conveyor rollers 3 exceeding the number of conveyor belts 4. The conveyor rollers 3 and the corresponding conveyor belts 4 are arranged alternately. The top of the conveyor roller 3 is lower than the top of the corresponding conveyor belt 4. The bottom of the conveyor roller 3 is provided with a corresponding conveyor roller lifting cylinder 31. The end of the conveyor roller 3 is provided with a corresponding conveyor roller reciprocating drive motor 32. The end of the conveyor belt 4 is provided with a corresponding conveyor belt drive motor 41. The end of the transfer device 5 is provided with a discharge conveyor belt 6. Each discharge conveyor belt 6 at the end of the transfer device 5 is equipped with a posture corrector 7. The last discharge conveyor belt 6 is provided with a molded tile mounting device 8. At least three discharge conveyor belts 6 are provided between the last transfer device 5 and the molded tile mounting device 8.

[0025] The conveyor belt drive motor 41 drives the conveyor belt 4 to move the molded tiles backward. The conveyor roller lifting cylinder 31 works to raise the conveyor roller 3 to the same horizontal plane as the conveyor belt 4. The conveyor roller reciprocating drive motor 32 drives the conveyor roller 3 to rotate, moving the molded tiles in the vertical direction of the conveyor belt 4 to the discharge conveyor belt 6. The attitude corrector 7 is installed on the discharge conveyor belt 6 to fix the belt and prevent the belt from running off track and falling off. There are at least three discharge conveyor belts 6 between the last transfer device 5 and the molded tile mounting device 8. When the number of molded tiles on the front discharge conveyor belt 6 has reached the number that the molded tile mounting device 8 can pick up at one time, the waiting space for the molded tiles is increased, preventing the conveyed molded tiles from piling up together.

[0026] In one embodiment, such as Figure 2 , Figure 5 and Figure 7 As shown, conveyor roller support plates 36 are provided at both ends of the conveyor roller 3. A conveyor roller lifting guide rail 33 is provided between the conveyor roller support plate 36 and the inner wall of the main frame 9. The conveyor roller reciprocating drive motor 32 is fixed on the outer wall of the conveyor roller support plate 36. The inner wall of the conveyor roller support plate 36 is provided with the same number of sprockets 35 as the conveyor roller 3. Chains 34 are interlaced on the sprockets 35 and the conveyor roller 3. The conveyor roller reciprocating drive motor 32 is connected to one sprocket 35. A connecting plate 361 is provided between the conveyor roller support plates 36. The connecting plate 361 is located below the corresponding conveyor roller 3. The bottom of the conveyor roller lifting cylinder 31 is fixed inside the lower part of the main frame 9. The top of the conveyor roller lifting cylinder 31 is connected to the connecting plate 361. One end of the lifting connecting rod 38 is hinged to the connecting plate 361. The other end of the lifting connecting rod 38 is hinged to one end of the lifting swing rod 37. The other end of the lifting swing rod 37 is sleeved on the crossbar 39. The crossbar 39 is fixed inside the lower part of the main frame 9.

[0027] When the conveyor roller lifting cylinder 31 operates, it lifts the connecting plate 361 upward, causing the conveyor roller support plate 36 and the conveyor roller 3 to move upward. The conveyor roller reciprocating drive motor 32 drives the sprocket 35 to rotate. The chain 34 is wound around the sprocket 35 and the conveyor roller 3. The sprocket 35 drives the chain 34 to drive the conveyor roller 3 to rotate. The lifting swing arm 37 and the lifting connecting rod 38 can maintain the stability of the structure.

[0028] In one embodiment, such as Figure 2 , Figure 7 and Figure 8As shown, the conveyor belt 4 is equipped with drive wheels 43 at both the beginning and end. A rotating shaft 42 is located in the middle of the drive wheels 43. One end of the rotating shaft 42 is connected to the conveyor belt drive motor 41. Rotating shaft support plates 46 are located at both ends of the rotating shaft 42. A conveyor belt support rod 44 is fixed under the inner top surface of the conveyor belt 4. A conveyor belt support plate 45 is fixed at the bottom of the conveyor belt support rod 44. The conveyor belt support plate 45 is fixed to the top surface of the main frame 9. The conveyor belt drive motor 41 drives the rotating shaft 42 to rotate, which in turn drives the drive wheels 43 to rotate. The drive wheels 43 drive the conveyor belt 4 to move. The support rod 44 can prevent the belt from sagging and can also support the molded tiles.

[0029] In one embodiment, such as Figure 6 As shown, the discharge conveyor belt 6 has a discharge conveyor belt drive motor 61 fixed to the end side wall. The discharge conveyor belt 6 in front of the molded tile mounting device 8 is equipped with a posture corrector 7, which can finally correct the position of the molded tile in front of the molded tile mounting device 8, so that the molded tile is neatly arranged before drying, making it convenient to transfer the molded tile to the drying rack.

[0030] In one embodiment, such as Figure 4 and Figure 6 As shown, the attitude corrector 7 includes several correction guide blocks 71 arranged perpendicular to the direction of movement of the discharge conveyor belt 6. The front end of the correction guide block 71 is provided with a guide slope 72. The guide slope 72 allows the molded tile sent by the discharge conveyor belt 6 to smoothly enter the correction guide gap. At the correction guide gap, the attitude correction is completed by the rigid guidance of two adjacent correction guide blocks 71. The width of the correction guide gap is equal to the width of the molded tile.

[0031] In one embodiment, such as Figure 2 , Figure 3 and Figure 5 As shown, the molded tile mounting device 8 includes a mounting reciprocating guide rail 84 fixed on the base 87 along the movement direction of the discharge conveyor belt 6. A mounting slide 86 is slidably mounted on the mounting reciprocating guide rail 84. A mounting reciprocating drive mechanism 82 is provided between the mounting slide 86 and the base 87. A mounting lifting guide rail 83 is fixed vertically on the mounting slide 86. A mounting suction cup 85 is slidably mounted on the mounting lifting guide rail 83. A mounting lifting drive mechanism 81 is provided between the mounting suction cup 85 and the mounting slide 86. The mounting suction cup 85 moves up and down along the mounting lifting guide rail 83, and the mounting slide 86 moves back and forth along the mounting reciprocating guide rail 84 to pick up the molded tiles and send them to different heights and positions.

[0032] In one embodiment, such as Figure 2 As shown, the front end of the transfer device 5 is provided with a molded tile picking device 2, and the front end of the molded tile picking device 2 is provided with a stamping machine 1.

[0033] In one embodiment, such as Figure 2, Figure 3 and Figure 7 As shown, the molded tile picking device 2 includes a picking reciprocating guide rail 24 fixed on the main frame 9 along the movement direction of the conveyor belt 4. A picking slide 26 is slidably installed on the picking reciprocating guide rail 24. A picking reciprocating drive mechanism 22 is provided between the picking slide 26 and the main frame 9. A picking lifting guide rail 23 is fixed vertically on the picking slide 26. A picking suction cup 25 is slidably installed on the picking lifting guide rail 23. A picking lifting drive mechanism 21 is provided between the picking suction cup 25 and the picking slide 26. The picking suction cup 25 moves up and down along the picking lifting guide rail 23, and the picking slide 26 moves back and forth along the picking reciprocating guide rail 24 to pick up the molded tile and send it to the front end of the conveyor belt 4.

[0034] In one embodiment, such as Figure 2 and Figure 6 As shown, the main frame 9 has four fixed feet 91 at its bottom corners to ensure that the equipment is in a horizontal position.

[0035] Usage: Combine Figures 1-8 As shown, the molding tile picking device 2 takes the molding tile out of the stamping machine 1 and places it at the front end of the conveyor roller 3. The molding tile moves backward with the conveyor belt 4. The conveyor roller 3 is raised to the top surface level with the top surface of the conveyor belt 4. The conveyor roller 3 rotates and drives the molding tile to move vertically towards the conveyor belt 4. After leaving the conveyor belt 4, the conveyor roller 3 descends to the top surface level with the top surface of the discharge conveyor belt 6. The conveyor roller 3 rotates and drives the molding tile to the discharge conveyor belt 6. The discharge conveyor belt 6 then conveys the molding tile backward. The molding tile mounting device 8 transfers the molding tile from the discharge conveyor belt 6 to the drying rack.

[0036] This utility model has been described by the above-described embodiments; however, these embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. Conversely, any modifications and refinements made without departing from the spirit and scope of this utility model are within the scope of patent protection of this utility model.

Claims

1. A molding tile correction and discharge system, characterized in that: The system includes a main frame (9), on which at least one transfer device (5) is provided. The transfer device (5) includes at least two conveyor belts (4) and more than the number of conveyor rollers (3). The conveyor rollers (3) and the corresponding conveyor belts (4) are arranged alternately. The top of the conveyor roller (3) is lower than the top of the corresponding conveyor belt (4). The bottom of the conveyor roller (3) is provided with a corresponding conveyor roller lifting cylinder (31). The end of the conveyor roller (3) is provided with a corresponding conveyor roller reciprocating drive motor (32). The end of the conveyor belt (4) is provided with a corresponding conveyor belt drive motor (41). The end of the transfer device (5) is provided with a discharge conveyor belt (6). Each discharge conveyor belt (6) at the end of the transfer device (5) is equipped with a posture corrector (7). The last discharge conveyor belt (6) is provided with a molded tile mounting device (8). At least three discharge conveyor belts (6) are provided between the last transfer device (5) and the molded tile mounting device (8).

2. The molded tile correction and discharge system as described in claim 1, characterized in that: The conveying roller (3) is provided with conveying roller support plates (36) at both ends. A conveying roller lifting guide rail (33) is provided between the conveying roller support plate (36) and the inner wall of the main frame (9). The conveying roller reciprocating drive motor (32) is fixed on the outer wall of the conveying roller support plate (36). The inner wall of the conveying roller support plate (36) is provided with the same number of sprockets (35) as the conveying roller (3). Chains (34) are interlaced on the sprockets (35) and the conveying roller (3). The conveying roller reciprocating drive motor (32) is connected to one sprocket (35). The conveying roller support plate A connecting plate (361) is provided between (36), the connecting plate (361) is located below the corresponding conveying roller (3), the bottom of the conveying roller lifting cylinder (31) is fixed inside the lower part of the main frame (9), the top of the conveying roller lifting cylinder (31) is connected to the connecting plate (361), the connecting plate (361) is hinged to one end of the lifting connecting rod (38), the other end of the lifting connecting rod (38) is hinged to one end of the lifting swing rod (37), the other end of the lifting swing rod (37) is sleeved on the cross bar (39), and the cross bar (39) is fixed inside the lower part of the main frame (9).

3. The molded tile correction and discharge system as described in claim 1, characterized in that: The conveyor belt (4) is provided with a drive wheel (43) at both the beginning and end. The drive wheel (43) is provided with a rotating shaft (42) in the middle. One end of the rotating shaft (42) is connected to the conveyor belt drive motor (41). The two ends of the rotating shaft (42) are provided with rotating shaft support plates (46). The conveyor belt support rod (44) is fixed under the inner top surface of the conveyor belt (4). The bottom of the conveyor belt support rod (44) is fixed with a conveyor belt support plate (45). The conveyor belt support plate (45) is fixed on the top surface of the main frame (9).

4. The molded tile correction and discharge system as described in claim 1, characterized in that: The discharge conveyor belt (6) has a discharge conveyor belt drive motor (61) fixed to the end side wall, and a posture corrector (7) is mounted on the discharge conveyor belt (6) in front of the molded tile mounting device (8).

5. The molded tile correction and discharge system as described in claim 1, characterized in that: The attitude corrector (7) includes a number of correction guide blocks (71) arranged vertically to the direction of movement of the discharge conveyor belt (6), and the front end of the correction guide block (71) is provided with a guide slope (72).

6. The molded tile correction and discharge system as described in claim 1, characterized in that: The molded tile mounting device (8) includes a mounting reciprocating guide rail (84) fixed on the base (87) along the movement direction of the discharge conveyor belt (6), a mounting slide (86) is slidably mounted on the mounting reciprocating guide rail (84), a mounting reciprocating drive mechanism (82) is provided between the mounting slide (86) and the base (87), a mounting lifting guide rail (83) is fixed vertically on the mounting slide (86), a mounting suction cup (85) is slidably mounted on the mounting lifting guide rail (83), and a mounting lifting drive mechanism (81) is provided between the mounting suction cup (85) and the mounting slide (86).

7. The molded tile correction and discharge system as described in claim 1, characterized in that: The front end of the transfer device (5) is provided with a molding tile picking device (2), and the front end of the molding tile picking device (2) is provided with a punching machine (1).

8. The molded tile correction and discharge system as described in claim 7, characterized in that: The molding tile material taking device (2) includes a material taking reciprocating guide rail (24) fixed on the main frame (9) along the movement direction of the conveyor belt (4), a material taking slide (26) is slidably installed on the material taking reciprocating guide rail (24), a material taking reciprocating drive mechanism (22) is provided between the material taking slide (26) and the main frame (9), a material taking lifting guide rail (23) is fixed vertically on the material taking slide (26), a material taking suction cup (25) is slidably installed on the material taking lifting guide rail (23), and a material taking lifting drive mechanism (21) is provided between the material taking suction cup (25) and the material taking slide (26).

9. The molding tile correction and discharge system as described in claim 1, characterized in that: The main frame (9) has fixed feet (91) at the four corners of its bottom.

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