Flat blending device

By designing a flat mixing device, which combines a hydraulic rod and a vibrator with a motor-driven stirring rod, the problem of insufficient material mixing in cement production is solved, achieving uniform material distribution and thorough mixing.

CN224224181UActive Publication Date: 2026-05-12ANKANG YAOBAI JIANGHUA CEMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANKANG YAOBAI JIANGHUA CEMENT CO LTD
Filing Date
2024-12-29
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

In cement production, the problem of insufficient mixing arises when one type of material is poured into the batching device first, followed by the sequential addition of multiple other materials.

Method used

Design a uniform mixing device that combines a hydraulic rod to drive a stirring rod and a vibrator to achieve uniform distribution and thorough mixing of materials. The device includes a vibrator to evenly distribute the materials into the mixing tank and a motor to drive the stirring rod to rotate and mix them.

Benefits of technology

It achieves uniform distribution and thorough mixing of various materials, ensuring sufficient and uniform mixing between materials during cement production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement production, in particular to a flat mixing batching device. According to the technical scheme, the device comprises a batching barrel and a containing barrel, the batching barrel is provided with a batching groove, a fixing plate is fixed to the outer wall of the batching barrel, the top end of a hydraulic rod movably connected with a hydraulic cylinder penetrates through the fixing plate, a first support is fixed to the top end of the hydraulic rod and rotationally connected with a rotating rod, and a rotating disc is fixed to the top end of the rotating rod; a first connecting plate is fixed to the outer wall of the rotating disc, the first connecting plate is rotationally connected with a stirring rod, a second connecting plate is fixed to the outer wall of the rotating disc, a second disc is fixed to the second connecting plate, a spring is fixed to the second disc, a first disc is fixed to the bottom end of the spring, a vibrator is fixed to the first disc, and the first disc is fixed to a containing cylinder; a screen is fixed to the lower end of the inner wall of the containing groove. The material mixing device has the advantages that materials can be uniformly mixed and scattered, and then stirred and mixed, so that various materials are fully and uniformly mixed.
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Description

Technical Field

[0001] This utility model relates to the field of cement production technology, specifically to a batching and mixing device. Background Technology

[0002] Cement is a common building material, typically used in construction projects such as concrete and lime mortar. Cement is mainly made from raw materials such as limestone, clay, and iron ore through calcination, grinding, and mixing. When mixed with water, cement undergoes a chemical reaction to form a hardened substance called cement paste. This hardened cement paste, after solidification, forms a rigid structure and is commonly used in building and infrastructure construction.

[0003] When cement is produced, multiple materials need to be mixed. However, if one material is poured into the batching device first, and then multiple materials are poured in one by one, the multiple raw materials will accumulate and separate into layers, resulting in insufficient mixing. Utility Model Content

[0004] The purpose of this invention is to provide a batching device that can mix and evenly distribute materials, and then stir and mix them, so that the materials are fully and evenly mixed. This solves the problem that when cement is produced, multiple materials need to be mixed, but if one material is poured into the batching device first, and then multiple materials are poured in sequentially, multiple raw materials will accumulate and separate, resulting in insufficient mixing.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing and batching device, comprising a mixing barrel and a holding cylinder. A mixing groove is formed on the upper surface of the mixing barrel. A fixing plate is fixed to one side of the outer wall of the mixing barrel. A hydraulic cylinder is fixed to the lower surface of the fixing plate. The top end of a hydraulic rod movably connected to the hydraulic cylinder passes through the fixing plate. A bracket is fixed to the top end of the hydraulic rod. A rotating rod is rotatably connected to the upper surface of the bracket. A turntable is fixed to the top end of the rotating rod. A connecting plate is fixed to one side of the outer wall of the turntable. A stirring rod is rotatably connected to the lower surface of the connecting plate. A second connecting plate is fixed to the other side of the outer wall of the turntable. A second disc is fixed to one side of the connecting plate. A through hole is formed on the upper surface of the second disc. A spring is fixed to the lower surface of the second disc. A first disc is fixed to the bottom end of the spring. A vibrator is fixed to the lower surface of the second disc. The first disc is fixed to the holding cylinder. A holding groove is formed on the upper surface of the holding cylinder. A screen is fixed to the lower end of the inner wall of the holding groove.

[0006] Preferably, four pillars arranged in a circular array are fixed to the lower surface of the mixing tank. The four pillars support the mixing tank, making the entire device stable.

[0007] Preferably, a control switch box is fixed to the front end of the mixing tank, and a display screen and buttons are sequentially installed from top to bottom on the front end of the control switch box. The start and stop of the hydraulic cylinder, motor one, motor two, and vibrator can be controlled through the control switch box.

[0008] Preferably, a circular hole is provided on the lower surface of the fixed plate, and the top end of the hydraulic rod movably connected to the hydraulic cylinder passes through the circular hole. The circular hole facilitates the passage of the top end of the hydraulic rod movably connected to the hydraulic cylinder through the fixed plate.

[0009] Preferably, the front end of the bracket has a groove, the top of the inner wall of the groove has a hole, and a motor is fixed to the top of the inner wall of the groove. The top of the drive shaft of the motor extends into the hole, and a rotating rod is fixed to the top of the drive shaft. By fixing the rotating rod with the drive shaft of the motor, the connecting plate 1 and the connecting plate 2 can be rotated as needed.

[0010] Preferably, a circular hole three is provided on one side of the upper surface of the connecting plate one, and a motor two is fixed to one side of the upper surface of the connecting plate one. The bottom end of the drive shaft of the motor two extends into the circular hole three, and a stirring rod is fixed to the bottom end of the drive shaft of the motor two. The stirring rod is fixed by the drive shaft of the motor two, which provides power for the rotation of the stirring rod, so that multiple raw materials can be mixed and prepared.

[0011] Preferably, the upper surface of the first disc has a second through hole, the upper surface of the container tube passes through the second through hole, and the outer wall of the container tube is fixed to the inner wall of the second through hole. The second through hole facilitates the passage of the container tube and also facilitates the fixing of the container tube to the first disc.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This utility model features a support bracket fixed to the top of a hydraulic rod. A rotating rod is rotatably connected to the upper surface of the support bracket, and a turntable is fixed to the top of the rotating rod. A connecting plate is fixed to one side of the outer wall of the turntable, and a stirring rod is rotatably connected to the lower surface of the connecting plate. A connecting plate is fixed to the other side of the outer wall of the turntable, and a disc is fixed to one side of the connecting plate. A through hole is formed on the upper surface of the disc, and a spring is fixed to the lower surface of the disc. The bottom end of the spring is fixed to the disc, and a vibrator is fixed to the lower surface of the disc. The disc is fixed to a container, and a container groove is formed on the upper surface of the container. A screen is fixed at the lower end of the wall. When cement needs to be batched, one material is first put into the batching trough, and then other materials are put into the holding trough. The vibrator is started to make the holding trough vibrate, and the other materials are evenly sprinkled into the batching trough. Then, motor one is started to make the stirring rod rotate above the batching trough. Motor two is started to make the stirring rod rotate, and then the stirring rod moves down into the batching trough to stir and mix the materials. This achieves the effect of evenly mixing and sprinkling the materials, and then stirring and mixing them to ensure that the various materials are fully and evenly mixed. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the main structure of the ingredient container of this utility model;

[0016] Figure 3 This is a cross-sectional view of the fixing plate of this utility model;

[0017] Figure 4 This is a cross-sectional view of the bracket of this utility model;

[0018] Figure 5 This is a cross-sectional view of the connecting plate of this utility model;

[0019] Figure 6 This is a cross-sectional view of the container of this utility model.

[0020] In the diagram: 1. Support column; 2. Batching tank; 3. Control switch box; 4. Hydraulic cylinder; 5. Batching trough; 6. Fixing plate; 7. Hydraulic rod; 8. Hole 1; 9. Bracket 1; 10. Groove 1; 11. Rotating rod; 12. Turntable; 13. Hole 2; 14. Motor 1; 15. Stirring rod; 16. Connecting plate 1; 17. Hole 3; 18. Motor 2; 19. Container cylinder; 20. Container trough; 21. Disc 1; 22. Spring; 23. Disc 2; 24. Through hole 1; 25. Connecting plate 2; 26. Through hole 2; 27. Vibrator; 28. Screen. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 6 The present invention provides an embodiment of a mixing and batching device, comprising a mixing tank 2 and a holding cylinder 19. A mixing trough 5 is provided on the upper surface of the mixing tank 2, and four pillars 1 arranged in a circular array are fixed on the lower surface of the mixing tank 2. A control switch box 3 is fixed at the front end of the mixing tank 2. A display screen and buttons are sequentially installed on the front end of the control switch box 3 from top to bottom. The mixing tank 2 can be supported by the four pillars 1, so that the device is placed stably. The start and stop of the hydraulic cylinder 4, motor 14, motor 2 18 and vibrator 27 can be controlled by the control switch box 3.

[0023] A fixing plate 6 is fixed to one side of the outer wall of the mixing tank 2. A hydraulic cylinder 4 is fixed to the lower surface of the fixing plate 6. The hydraulic cylinder 4 provides power for the extension and retraction of the hydraulic rod 7. At the same time, the stirring rod 15 can move up and down as needed, so that the stirring rod 15 can be inserted into the mixing tank 5 to mix various materials. The top of the hydraulic rod 7, which is movably connected to the hydraulic cylinder 4, passes through the fixing plate 6. A circular hole 8 is opened on the lower surface of the fixing plate 6. The top of the hydraulic rod 7, which is movably connected to the hydraulic cylinder 4, passes through the circular hole 8. The circular hole 8 facilitates the top of the hydraulic rod 7, which is movably connected to the hydraulic cylinder 4, to pass through the fixing plate 6. A bracket 9 is fixed to the top of the hydraulic rod 7.

[0024] The upper surface of bracket 19 is rotatably connected to rotating rod 11. A groove 10 is provided at the front end of bracket 19. A round hole 13 is provided at the top of the inner wall of groove 10. A motor 14 is fixed at the top of the inner wall of groove 10. The top of the drive shaft of motor 14 extends into the round hole 13. The rotating rod 11 is fixed at the top of the drive shaft of motor 14. By fixing the rotating rod 11 through the drive shaft of motor 14, connecting plate 16 and connecting plate 25 can rotate as needed. A rotating rod is fixed at the top of the rotating rod 11. A connecting plate 16 is fixed to one side of the outer wall of a turntable 12. A stirring rod 15 is rotatably connected to the lower surface of the connecting plate 16. A circular hole 17 is provided on one side of the upper surface of the connecting plate 16. A motor 18 is fixed to one side of the upper surface of the connecting plate 16. The bottom end of the drive shaft of the motor 18 extends into the circular hole 17, and the stirring rod 15 is fixed to the bottom end of the drive shaft of the motor 18. The drive shaft of the motor 18 provides power for the rotation of the stirring rod 15, enabling it to rotate. To mix and batch various raw materials, a connecting plate 25 is fixed to the other side of the outer wall of the turntable 12. A disc 23 is fixed to one side of the connecting plate 25. A through hole 24 is opened on the upper surface of the disc 23. A spring 22 is fixed to the lower surface of the disc 23. A disc 21 is fixed to the bottom end of the spring 22. A vibrator 27 is fixed to the lower surface of the disc 21. The vibrator 27 provides power for the elastic deformation of the spring 22, so that the container 19 can vibrate as needed, so that the material in the container trough 20 can be mixed and batched. The mixture is evenly sprinkled into the mixing tank 5 so that the various materials can be stirred and mixed evenly. The disc 21 is fixed to the container 19. The upper surface of the disc 21 has a through hole 26. The upper surface of the container 19 has the through hole 26. The outer wall of the container 19 is fixed to the inner wall of the through hole 26. The through hole 26 facilitates the passage of the container 19 and also facilitates the fixing of the container 19 to the disc 21. The upper surface of the container 19 has a container groove 20. The lower end of the inner wall of the container groove 20 is fixed with a screen 28.

[0025] When cement production requires batching, multiple materials need to be mixed. First, one material is poured into the batching trough 5, and then other materials are placed into the holding trough 20. The control switch box 3 is operated to start the vibrator 27, causing the spring 22 to deform elastically and the holding cylinder 19 to vibrate, evenly spreading the other materials into the batching trough 5. Then, motor one 14 is started, causing the stirring rod 15 to rotate above the batching trough 5. Motor two 18 is started, causing the stirring rod 15 to rotate. Finally, hydraulic cylinder 4 is activated, causing the hydraulic rod 7 to extend and retract, and the stirring rod 15 to move downwards into the batching trough 5, mixing the multiple materials. This achieves the effect of evenly mixing and spreading the materials, followed by further mixing, ensuring thorough and uniform mixing of the various materials.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A batching and mixing device, comprising a batching tank (2) and a holding cylinder (19), characterized in that: The mixing tank (2) has a mixing trough (5) on its upper surface. A fixing plate (6) is fixed to one side of the outer wall of the mixing tank (2). A hydraulic cylinder (4) is fixed to the lower surface of the fixing plate (6). The top end of the hydraulic rod (7) movably connected to the hydraulic cylinder (4) passes through the fixing plate (6). A bracket (9) is fixed to the top end of the hydraulic rod (7). A rotating rod (11) is rotatably connected to the upper surface of the bracket (9). A turntable (12) is fixed to the top end of the rotating rod (11). A connecting plate (16) is fixed to one side of the outer wall of the turntable (12). A stirring rod (15) is rotatably connected to the lower surface of the connecting plate (16). A connecting plate 2 (25) is fixed on the other side of the outer wall of the turntable (12). A disc 2 (23) is fixed on one side of the connecting plate 2 (25). A through hole 1 (24) is opened on the upper surface of the disc 2 (23). A spring (22) is fixed on the lower surface of the disc 2 (23). A disc 1 (21) is fixed at the bottom end of the spring (22). A vibrator (27) is fixed on the lower surface of the disc 1 (21). The disc 1 (21) is fixed to the holding cylinder (19). A holding groove (20) is opened on the upper surface of the holding cylinder (19). A screen (28) is fixed at the lower end of the inner wall of the holding groove (20).

2. The batching and mixing device according to claim 1, characterized in that: The lower surface of the mixing tank (2) is fixed with four pillars (1) arranged in a ring.

3. The batching and mixing device according to claim 2, characterized in that: The front end of the mixing tank (2) is fixed with a control switch box (3), and the front end of the control switch box (3) is fitted with a display screen and buttons from top to bottom.

4. The batching and mixing device according to claim 1, characterized in that: The lower surface of the fixed plate (6) has a circular hole (8), and the top end of the hydraulic rod (7) connected to the hydraulic cylinder (4) passes through the circular hole (8).

5. The batching and mixing device according to claim 1, characterized in that: The bracket (9) has a groove (10) at its front end, and a round hole (13) is provided at the top of the inner wall of the groove (10). A motor (14) is fixed at the top of the inner wall of the groove (10). The top of the transmission shaft of the motor (14) extends into the round hole (13), and a rotating rod (11) is fixed at the top of the transmission shaft of the motor (14).

6. The batching and mixing device according to claim 1, characterized in that: A circular hole three (17) is provided on one side of the upper surface of the connecting plate one (16). A motor two (18) is fixed on one side of the upper surface of the connecting plate one (16). The bottom end of the transmission shaft of the motor two (18) extends into the circular hole three (17). A stirring rod (15) is fixed on the bottom end of the transmission shaft of the motor two (18).

7. The batching and mixing device according to claim 1, characterized in that: The upper surface of the disc (21) has a through hole (26), the upper surface of the container (19) is penetrated by the through hole (26), and the outer wall of the container (19) is fixed to the inner wall of the through hole (26).