Heating device for thermoplastic polymer foam board production

By adopting an upper and lower heating assembly and a moving heating tube design in the thermoplastic polymer foam board production device, the problems of uneven heating and heat loss are solved, achieving an efficient and uniform heating process and reducing production costs.

CN224224355UActive Publication Date: 2026-05-12JIANGSU SAIYINUO NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SAIYINUO NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-05-09
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing heating devices used in the production of thermoplastic polymer foam boards result in uneven heating, leading to uneven density and strength distribution, rapid heat loss, low energy utilization, and increased production costs.

Method used

The first heating component and the second heating component are used to heat the top and bottom of the heating chamber respectively. The second heating tube is driven by a motor to move inside the heating chamber. With the help of the heat preservation box structure, the heating is carried out simultaneously and evenly from top to bottom, reducing heat loss.

Benefits of technology

This improved heating efficiency and uniformity, ensured the quality of the foam board, and reduced production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating device for thermoplastic polymer foam board production, which relates to the technical field of foam board production, and comprises a heating box body, the heating box body comprises a heat insulation box, the front surface of the heat insulation box is provided with a heat insulation box door, and the bottom of the inner cavity of the heat insulation box is fixedly connected with a support rod. The top of the supporting rod is fixedly connected with a fixing rod. The first heating assembly and the second heating assembly are arranged to heat the top and the bottom of the heating cavity respectively, the thermoplastic polymer foam board is heated up and down at the same time, the heating efficiency and uniformity are improved, the quality of the foam board is guaranteed, meanwhile, the second heating pipe is driven to move in the heating cavity, and the heating efficiency is improved. The second heating pipe can heat different positions in the heating cavity, the heating uniformity is further improved, the heat preservation box is matched with the heat preservation box door, heat loss is reduced, the energy utilization rate is increased, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of foam board production technology, specifically to a heating device for the production of thermoplastic polymer foam boards. Background Technology

[0002] Thermoplastic polymer foam boards possess excellent properties such as lightweight, heat insulation, sound insulation, and shock absorption, and are widely used in construction, packaging, and automotive industries. Heating is a crucial step in the production of thermoplastic polymer foam boards, and the performance of the heating equipment directly affects the quality of the foam boards and production efficiency.

[0003] Currently, most heating devices used in the production of thermoplastic polymer foam boards on the market adopt a single heating method, resulting in uneven heating. This leads to uneven distribution of density and strength in the foam boards, affecting product quality. At the same time, existing heating devices lose heat quickly during the heating process, resulting in low energy utilization and increasing production costs. Utility Model Content

[0004] This utility model provides a heating device for the production of thermoplastic polymer foam boards, which solves the problems mentioned in the background art. Most existing heating devices for the production of thermoplastic polymer foam boards adopt a single heating method, resulting in uneven heating, which leads to uneven distribution of density and strength of the foam board, affecting product quality. At the same time, existing heating devices lose heat quickly during the heating process, resulting in low energy utilization and increased production costs.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A heating device for producing thermoplastic polymer foam boards includes a heating chamber, which includes an insulated box. The insulated box has a door on its front side. A support rod is fixedly connected to the bottom of the inner cavity of the insulated box, and a fixing rod is fixedly connected to the top of the support rod. The heating mechanism includes a first heating component and a second heating component. The top of the first heating component is fixedly connected to the top of the inner cavity of the insulated box, and the bottom of the second heating component is fixedly connected to the bottom of the inner cavity of the insulated box.

[0007] A further improvement of this utility model is that the heating box body also includes a first guide rod, and the first guide rod is provided in two sets.

[0008] A further improvement of this utility model is that: the two ends of the first guide rod are fixedly connected to the surface of the fixed rod, and a slider is slidably connected to the surface of the first guide rod.

[0009] A further improvement of this utility model is that a support frame is fixedly connected to the top of the slider, and a thermoplastic polymer foam board is provided on the top of the support frame.

[0010] A further improvement of this utility model is that the heating mechanism further includes a motor, and the surface of the motor is fixedly connected to the surface of the insulation box.

[0011] A further improvement of this utility model is that: one end of the motor shaft is fixedly connected to a threaded rod, the surface of the threaded rod is threadedly connected to a mounting bracket, and a second guide rod is slidably connected inside the mounting bracket.

[0012] A further improvement of this utility model is that the end of the second guide rod is fixedly connected to the inner wall of the insulation box, and the inner wall of the mounting bracket is fixedly connected to the second heating tube.

[0013] A further improvement of the present invention is that the second heating component includes a mounting frame and a first heating tube, the two ends of the first heating tube are fixedly connected to the inner wall of the mounting frame, and the structure of the second heating component is the same as that of the first heating component.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] This utility model provides a heating device for the production of thermoplastic polymer foam boards. By setting a first heating component and a second heating component, the top and bottom of the heating chamber are heated respectively, realizing simultaneous heating of the thermoplastic polymer foam board from top to bottom, improving heating efficiency and uniformity, and ensuring the quality of the foam board. At the same time, driving the second heating tube to move in the heating chamber allows the second heating tube to heat different positions in the heating chamber, further improving the heating uniformity. In addition, the setting of the heat preservation box and the heat preservation box door reduces heat loss, improves energy utilization, and reduces production costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0018] Figure 3 This is a bottom view of the structure of this utility model;

[0019] Figure 4 This is an exploded structural diagram of the present invention;

[0020] Figure 5 This is a schematic diagram of the heating mechanism structure of this utility model;

[0021] Figure 6 For the present utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0022] In the diagram: 11. Insulation box; 12. Insulation box door; 13. Support rod; 14. Fixing rod; 15. First guide rod; 16. Slider; 17. Support frame; 18. Thermoplastic polymer foam board; 21. First heating component; 22. Second heating component; 221. Mounting frame; 222. First heating tube; 23. Motor; 24. Threaded rod; 25. Mounting bracket; 26. Second guide rod; 27. Second heating tube. Detailed Implementation

[0023] The present invention will be further described in detail below with reference to embodiments: Example 1

[0024] like Figure 1-6 As shown, this utility model provides a heating device for the production of thermoplastic polymer foam boards, including a heating box, which includes an insulated box 11. The insulated box 11 has an insulated box door 12 on its front side. A support rod 13 is fixedly connected to the bottom of the inner cavity of the insulated box 11, and a fixing rod 14 is fixedly connected to the top of the support rod 13. The heating mechanism includes a first heating component 21 and a second heating component 22. The top of the first heating component 21 is fixedly connected to the top of the inner cavity of the insulated box 11, and the bottom of the second heating component 22 is fixedly connected to the bottom of the inner cavity of the insulated box 11.

[0025] In this embodiment, by opening the insulation box door 12, the thermoplastic polymer foam board 18 is placed on top of the support frame 17. The support frame 17 is slidably connected to the first guide rod 15 via a slider 16, allowing for flexible adjustment of the foam board's position. After placement, the insulation box door 12 is closed. Then, the heating mechanism is activated. The first heating tube of the first heating component 21 and the first heating tube 222 of the second heating component 22 simultaneously begin operation, heating the foam board inside the insulation box 11 from the top and bottom respectively, achieving simultaneous heating from both above and below, thus improving heating efficiency and uniformity. Example 2

[0026] like Figure 1-6As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the heating chamber includes an insulated box 11, with an insulated box door 12 on the front of the insulated box 11, a support rod 13 fixedly connected to the bottom of the inner cavity of the insulated box 11, and a fixing rod 14 fixedly connected to the top of the support rod 13; the heating mechanism includes a first heating component 21 and a second heating component 22, with the top of the first heating component 21 fixedly connected to the top of the inner cavity of the insulated box 11, and the bottom of the second heating component 22 fixedly connected to the bottom of the inner cavity of the insulated box 11; the heating chamber also includes a first guide rod. 15. Two sets of first guide rods 15 are provided. The two ends of the first guide rods 15 are fixedly connected to the surface of the fixed rods 14. A slider 16 is slidably connected to the surface of the first guide rods 15. A support frame 17 is fixedly connected to the top of the slider 16. A thermoplastic polymer foam board 18 is provided on the top of the support frame 17. The heating mechanism also includes a motor 23. The surface of the motor 23 is fixedly connected to the surface of the heat preservation box 11. A threaded rod 24 is fixedly connected to one end of the motor 23 shaft. A mounting bracket 25 is threadedly connected to the surface of the threaded rod 24. A second guide rod 26 is slidably connected inside the mounting bracket 25.

[0027] In this embodiment, during the heating process, the motor 23 starts, and its shaft drives the threaded rod 24 to rotate. Since the mounting frame 25 is threadedly connected to the threaded rod 24 and has a second guide rod 26 slidably connected inside, and the end of the second guide rod 26 is fixed to the inner wall of the insulation box 11, the mounting frame 25 moves linearly along the direction of the second guide rod 26 under the rotation of the threaded rod 24. The second heating tube 27 fixed to the inner wall of the mounting frame 25 moves accordingly to supplement the heating of different positions of the foam board, further ensuring the uniformity of heating. Example 3

[0028] like Figure 1-6 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the heating box includes an insulated box 11, an insulated box door 12 is provided on the front of the insulated box 11, a support rod 13 is fixedly connected to the bottom of the inner cavity of the insulated box 11, and a fixing rod 14 is fixedly connected to the top of the support rod 13; the heating mechanism includes a first heating component 21 and a second heating component 22, the top of the first heating component 21 is fixedly connected to the top of the inner cavity of the insulated box 11, the bottom of the second heating component 22 is fixedly connected to the bottom of the inner cavity of the insulated box 11, the end of the second guide rod 26 is fixedly connected to the inner wall of the insulated box 11, a second heating tube 27 is fixedly connected to the inner wall of the mounting frame 25, the second heating component 22 includes a mounting frame 221 and a first heating tube 222, the two ends of the first heating tube 222 are fixedly connected to the inner wall of the mounting frame 221, and the structure of the second heating component 22 is the same as that of the first heating component 21.

[0029] In this embodiment, the insulation structure on the outside of the insulation box 11 plays a role throughout the heating process, reducing heat loss and improving energy utilization. Once the foam board reaches the predetermined heating effect, the heating components and motor 23 are turned off, the insulation box door 12 is opened again, and the heated thermoplastic polymer foam board 18 is taken out, completing one production cycle.

[0030] The working principle of the heating device used in the production of thermoplastic polymer foam boards will be explained in detail below.

[0031] like Figure 1-6 As shown, first open the insulated box door 12, place the thermoplastic polymer foam board 18 on top of the support frame 17. The support frame 17 is slidably connected to the first guide rod 15 through the slider 16, so that the position of the foam board can be flexibly adjusted. After placement, close the insulated box door 12. Next, the heating mechanism is activated. The first heating tube of the first heating component 21 and the first heating tube 222 of the second heating component 22 start working simultaneously, heating the foam board inside the insulation box 11 from the top and bottom respectively, achieving simultaneous heating from top to bottom, improving heating efficiency and uniformity. During the heating process, the motor 23 starts, and its shaft drives the threaded rod 24 to rotate. Since the mounting frame 25 is threadedly connected to the threaded rod 24 and has a second guide rod 26 slidably connected inside, with the end of the second guide rod 26 fixed to the inner wall of the insulation box 11, the mounting frame 25 moves linearly along the direction of the second guide rod 26 under the rotation of the threaded rod 24. The second heating tube 27 fixed to the inner wall of the mounting frame 25 moves accordingly, supplementing heating at different positions of the foam board, further ensuring heating uniformity. Throughout the heating process, the insulation structure on the outside of the insulation box 11 plays a role in reducing heat loss and improving energy utilization. When the foam board reaches the predetermined heating effect, the heating components and motor 23 are turned off, the insulation box door 12 is opened again, and the heated thermoplastic polymer foam board 18 is taken out, completing one production cycle.

[0032] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A heating device for producing thermoplastic polymer foam boards, characterized in that: include The heating box includes an insulated box (11), the front of which is provided with an insulated box door (12), a support rod (13) is fixedly connected to the bottom of the inner cavity of the insulated box (11), and a fixing rod (14) is fixedly connected to the top of the support rod (13). The heating mechanism includes a first heating component (21) and a second heating component (22). The top of the first heating component (21) is fixedly connected to the top of the inner cavity of the heat preservation box (11), and the bottom of the second heating component (22) is fixedly connected to the bottom of the inner cavity of the heat preservation box (11).

2. The heating device for producing thermoplastic polymer foam boards according to claim 1, characterized in that: The heating chamber also includes a first guide rod (15), and two sets of the first guide rod (15) are provided.

3. The heating device for producing thermoplastic polymer foam boards according to claim 2, characterized in that: The two ends of the first guide rod (15) are fixedly connected to the surface of the fixed rod (14), and the surface of the first guide rod (15) is slidably connected to a slider (16).

4. The heating device for producing thermoplastic polymer foam boards according to claim 3, characterized in that: The top of the slider (16) is fixedly connected to a support frame (17), and a thermoplastic polymer foam board (18) is provided on the top of the support frame (17).

5. The heating device for producing thermoplastic polymer foam boards according to claim 1, characterized in that: The heating mechanism also includes a motor (23), the surface of which is fixedly connected to the surface of the heat preservation box (11).

6. The heating device for producing thermoplastic polymer foam boards according to claim 5, characterized in that: One end of the motor (23) shaft is fixedly connected to a threaded rod (24), and a mounting bracket (25) is threadedly connected to the surface of the threaded rod (24). A second guide rod (26) is slidably connected inside the mounting bracket (25).

7. The heating device for producing thermoplastic polymer foam boards according to claim 6, characterized in that: The end of the second guide rod (26) is fixedly connected to the inner wall of the heat preservation box (11), and the inner wall of the mounting bracket (25) is fixedly connected to the second heating tube (27).

8. The heating device for producing thermoplastic polymer foam boards according to claim 7, characterized in that: The second heating component (22) includes a mounting frame (221) and a first heating tube (222). The two ends of the first heating tube (222) are fixedly connected to the inner wall of the mounting frame (221). The structure of the second heating component (22) is the same as that of the first heating component (21).