Soft film material profiling coining processing device

By designing a contour embossing processing device for soft film materials, uniform tensioning and embossing of soft film materials were achieved, solving the problem of uneven force distribution and improving embossing quality and precision.

CN224224518UActive Publication Date: 2026-05-12ZHEJIANG YULI NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG YULI NEW MATERIAL CO LTD
Filing Date
2025-05-23
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

During the contour embossing process of flexible film material, uneven stress can easily occur in the stretched flexible film material, affecting the embossing quality.

Method used

A contour embossing processing device for soft film materials was designed, including a worktable, an embossing component, and a support component. Through the coordinated work of the moving component, the traction tensioning component, and the embossing component, uniform tensioning and embossing of the soft film material are achieved. The notched corner provides a buffer space to ensure uniform and stable embossing force.

Benefits of technology

This effectively avoids the problem of unclear embossing patterns caused by uneven stress on the underside of the soft film material, thus improving embossing quality and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soft film material profiling coining processing device, and relates to the technical field of soft film material profiling processing, the soft film material profiling coining processing device comprises a workbench, a coining assembly and a bearing assembly, the front side and the rear side of the upper part of the workbench are provided with moving assemblies, and the middle part of the upper side of each moving assembly is provided with a first electric telescopic rod; and an impressing assembly is fixed to the bottom of the first electric telescopic rod and comprises a lifting frame, a rotating shaft, an impressing roller, an impressing layer and an unfilled corner, the impressing roller is rotationally installed on the inner side of the lifting frame through the rotating shaft, and a bearing assembly is installed on the upper side of the middle of the workbench. According to the soft film material profiling coining machining device, a soft film material between the two tensioning rollers can be horizontally tensioned, lifting of a lifting carrier plate is conveniently driven through stretching and retracting of a micro electric telescopic rod, the lifting carrier plate can be suitable for the tensioning rollers with different tensioning heights, and therefore the lifting carrier plate is attached to the lower side of the tensioned soft film material, and the soft film material can be subjected to profiling coining machining. And the soft film material is supported and stressed.
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Description

Technical Field

[0001] This utility model relates to the field of contour processing technology for soft film materials, specifically a contour imprinting processing device for soft film materials. Background Technology

[0002] Stretch membrane material is a decorative material used for suspended ceilings. It is a polymer material based on polyvinyl chloride (PVC), characterized by its flexibility, light transmission, and environmental friendliness. It is widely used in decorative ceilings, light boxes, and other fields. Stretch membrane material molding refers to utilizing the flexibility and plasticity of the stretch membrane material, through specific manufacturing processes and techniques, to create stretch membrane products with specific shapes and patterns. An imprinting device is required during the molding process of stretch membrane materials.

[0003] In the existing process of contour printing of soft film materials, it is usually necessary to tension the soft film material to ensure the printing quality. However, when the tensioned soft film material is directly rolled and printed, uneven stress is likely to occur on its bottom surface, which affects the printing quality. Summary of the Invention

[0004] The purpose of this invention is to provide a soft film material conformal embossing processing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a soft film material contour embossing processing device, comprising a worktable, an embossing component, and a supporting component. A movable component is installed on the front and rear sides above the worktable, and a first electric telescopic rod is installed in the middle of the upper side of the movable component. The bottom of the first electric telescopic rod is fixed with the embossing component, which includes a lifting frame, a rotating shaft, an embossing roller, an embossing layer, and a notch. The embossing roller is rotatably installed on the inner side of the lifting frame via the rotating shaft, and an embossing layer is fixed on the outer side of the embossing roller. A notch is provided on one side of the embossing layer. A supporting component is installed on the upper side of the middle of the worktable, and the supporting component includes a miniature electric telescopic rod and a lifting plate. The miniature electric telescopic rod is fixedly connected to the worktable, and a lifting plate is installed on the upper side of the miniature electric telescopic rod.

[0006] Furthermore, the moving component includes a guide rail, a moving base, and a moving frame. The moving base is slidably mounted on the upper side of the guide rail, and the moving frame is fixed on the upper side of the moving base.

[0007] Furthermore, the imprinting assembly also includes a drive motor, with the drive motor mounted on the outer side of one end of the rotating shaft, while the imprinting roller is located above the lifting carrier plate.

[0008] Furthermore, there are two miniature electric telescopic rods symmetrically arranged about the center line of the lifting platform, and the lifting platform is parallel to the worktable.

[0009] Furthermore, side plates are horizontally fixed on both sides of the upper working surface of the workbench, and traction tensioning components are installed on the upper side of the side plates.

[0010] Furthermore, the traction tensioning assembly includes a fixed plate, a traction roller, and a fixed frame. The fixed plate and the fixed frame are fixed sequentially from the outside to the inside on the upper side of the side plate, and the traction roller is rotatably mounted between the fixed plates via a movable shaft.

[0011] Furthermore, the traction tensioning assembly also includes a second telescopic rod and a mounting frame. The second telescopic rod is installed in the middle of the fixed frame, and the mounting frame is fixed at the bottom of the second telescopic rod.

[0012] Furthermore, the traction tensioning assembly also includes a tensioning roller. The tensioning roller is rotatably mounted on the inner side of the mounting frame via a movable shaft, and the tensioning roller and the traction roller are arranged in parallel. The two tensioning rollers are symmetrically distributed on both sides of the lifting plate.

[0013] This utility model provides a contour embossing processing device for soft film materials, which has the following beneficial effects:

[0014] This utility model is equipped with a support component. The outermost traction rollers on both sides of the worktable can rotate to initially pull the soft film material. The height of the mounting frame and tension roller can be adjusted by extending and retracting the second telescopic rod. The two sets of second telescopic rods and tension rollers on both sides are at the same height, so that the soft film material between the two tension rollers can be horizontally tensioned. The extension and retraction of the micro electric telescopic rod can drive the lifting plate to rise and fall, so that the lifting plate can be used for tension rollers with different tension heights. This allows the lifting plate to be attached to the lower side of the tensioned soft film material, supporting the soft film material and avoiding the situation where the lower side of the soft film material is unevenly stressed during the imprinting process, resulting in unclear imprint pattern distribution.

[0015] This utility model is equipped with an imprinting assembly. The first electric telescopic rod facilitates the lifting and lowering of the lifting frame, allowing the imprinting layer on the outer side of the imprinting roller to adhere to the surface of the soft film material. The movement of the movable seat on the guide rail facilitates the movement of the movable frame, thereby driving the movement of the first electric telescopic rod and the imprinting assembly. This allows the imprinting roller and imprinting layer of the imprinting assembly to perform imprinting processing on the soft film material on the supporting assembly by rotating through the rotating shaft while moving. The notched corner setting allows the rolling imprinting layer to intermittently imprint patterns on the surface of the soft film material, while the notched corner also provides a certain buffer space during the imprinting process. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a soft film material contour embossing processing device according to the present invention;

[0017] Figure 2This is a half-sectional view of the embossing component of a soft film material conformal embossing processing device according to the present invention;

[0018] Figure 3 This is a half-sectional view of the lifting carrier plate of the soft film material conformal embossing processing device of this utility model.

[0019] In the diagram: 1. Workbench; 2. Moving assembly; 201. Guide rail; 202. Moving seat; 203. Moving frame; 3. First electric telescopic rod; 4. Imprinting assembly; 401. Lifting frame; 402. Rotating shaft; 403. Imprinting roller; 404. Imprinting layer; 405. Notch; 406. Drive motor; 5. Bearing assembly; 501. Miniature electric telescopic rod; 502. Lifting carrier plate; 6. Side plate; 7. Traction tensioning assembly; 701. Fixing plate; 702. Traction roller; 703. Fixing frame; 704. Second telescopic rod; 705. Mounting frame; 706. Tensioning roller. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] like Figure 1 As shown, a soft film material contour embossing processing device includes a worktable 1, an embossing component 4, and a support component 5. A movable component 2 is installed on the front and rear sides above the worktable 1, and a first electric telescopic rod 3 is installed on the upper middle part of the movable component 2. The movable component 2 includes a guide rail 201, a movable seat 202, and a movable frame 203. The movable seat 202 is slidably installed on the upper side of the guide rail 201, and the movable frame 203 is fixed on the upper side of the movable seat 202. The movement of the movable seat 202 on the guide rail 201 facilitates the movement of the movable frame 203, thereby driving the movement of the first electric telescopic rod 3 and the embossing component 4. This allows the embossing roller 403 and the embossing layer 404 of the embossing component 4 to emboss the soft film material on the support component 5 while moving, through the rotation shaft 402.

[0022] like Figures 1-2As shown, the bottom of the first electric telescopic rod 3 is fixed with an imprinting assembly 4, which includes a lifting frame 401, a rotating shaft 402, an imprinting roller 403, an imprinting layer 404, and a notch 405. The imprinting roller 403 is rotatably mounted on the inner side of the lifting frame 401 via the rotating shaft 402, and the imprinting layer 404 is fixed on the outer side of the imprinting roller 403. A notch 405 is provided on one side of the imprinting layer 404. The imprinting assembly 4 also includes a drive motor 406, which is mounted on the outer side of one end of the rotating shaft 402. The imprinting roller 403 is located above the lifting carrier plate 502. The first electric telescopic rod 3 facilitates the lifting of the vehicle. The lifting and lowering of the movable lifting frame 401 allows the imprinting layer 404 on the outer side of the imprinting roller 403 to adhere to the surface of the soft film material. The notch 405 allows the rolling imprinting layer 404 to intermittently imprint patterns on the surface of the soft film material. At the same time, the notch 405 can provide a certain buffer space during the imprinting process. When the imprinting roller 403 and the imprinting layer 404 come into contact with the object being imprinted, the elastic deformation capacity at the notch is relatively large, which can adapt to the unevenness of the surface of the object being imprinted to a certain extent, or play a buffering role when the pressure changes, making the imprinting force more uniform and stable, which helps to improve the accuracy and consistency of the imprinting.

[0023] like Figure 3 As shown, a support assembly 5 is installed on the upper side of the middle part of the worktable 1. The support assembly 5 includes a miniature electric telescopic rod 501 and a lifting plate 502. The miniature electric telescopic rod 501 is fixedly connected to the worktable 1, and the lifting plate 502 is installed on the upper side of the miniature electric telescopic rod 501. There are two miniature electric telescopic rods 501 symmetrically arranged about the center line of the lifting plate 502, and the lifting plate 502 is parallel to the worktable 1. The extension and retraction of the miniature electric telescopic rod 501 facilitates the lifting and lowering of the lifting plate 502, so that the lifting plate 502 can be used with tension rollers 706 with different tension heights. This allows the lifting plate 502 to be attached to the lower side of the tensioned soft film material, supporting the soft film material and avoiding the situation where the uneven force on the lower side of the soft film material during the imprinting process leads to unclear imprint patterns.

[0024] like Figure 1 and Figure 3As shown, side plates 6 are horizontally fixed on both sides of the upper working surface 1, and a traction tensioning assembly 7 is installed on the upper side of the side plates 6. The traction tensioning assembly 7 includes a fixed plate 701, a traction roller 702, and a fixed frame 703. The fixed plate 701 and the fixed frame 703 are fixed sequentially from the outside to the inside on the upper side of the side plate 6, and the traction roller 702 is rotatably mounted between the fixed plates 701 via a movable shaft. The traction tensioning assembly 7 also includes a second telescopic rod 704 and a mounting frame 705. The second telescopic rod 704 is installed in the middle of the fixed frame 703, and the mounting frame 705 is fixed to the bottom of the second telescopic rod 704. Component 7 also includes a tension roller 706. The tension roller 706 is rotatably mounted on the inner side of the mounting frame 705 via a movable shaft. The tension roller 706 and the traction roller 702 are arranged in parallel. The two tension rollers 706 are symmetrically distributed on both sides of the lifting carrier plate 502. The outermost traction rollers 702 on both sides of the worktable 1 can rotate to initially traction the soft film material. The height of the mounting frame 705 and the tension roller 706 can be adjusted by extending and retracting the second telescopic rod 704. The two sets of second telescopic rods 704 and tension rollers 706 on both sides are at the same height, so that the soft film material between the two tension rollers 706 can be horizontally tensioned.

[0025] In summary, as Figures 1-3 As shown, when using the soft film material contour embossing processing device, the outermost traction rollers 702 on both sides of the worktable 1 can first rotate to initially traction the soft film material. Then, the height of the mounting frame 705 and the tension roller 706 can be adjusted by extending and retracting the second telescopic rod 704, so that the height of the two sets of second telescopic rods 704 and tension rollers 706 on both sides is consistent, thereby making the two tension rollers 706 horizontally tension the soft film material between them.

[0026] At this time, the lifting carrier plate 502 can be raised and lowered by the extension and retraction of the micro electric telescopic rod 501, so that the lifting carrier plate 502 is attached to the lower side of the tensioned soft film material to support the soft film material. Then, the lifting frame 401 is raised and lowered by the first electric telescopic rod 3, so that the imprint layer 404 on the outside of the imprint roller 403 can be attached to the surface of the soft film material. At this time, the rotating shaft 402 and the imprint roller 403 can be rotated by the drive motor 406 to ensure that the imprint layer 404 and the corner of the notch 405 contact the lower soft film material.

[0027] Next, the movement of the movable seat 202 on the guide rail 201 drives the movement of the movable frame 203, thereby driving the movement of the first electric telescopic rod 3 and the imprinting assembly 4. This allows the imprinting roller 403 and imprinting layer 404 of the imprinting assembly 4 to rotate on the rotating shaft 402 while moving to imprint the soft film material on the bearing assembly 5. The notched corner 405 allows the rolling imprinting layer 404 to intermittently imprint patterns on the surface of the soft film material. After imprinting, the front soft film material is rolled up and the imprinting of the subsequent section of soft film material is repeated. This completes the use process of the soft film material contour imprinting processing device.

[0028] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A flexible film material contour embossing processing device, comprising a worktable (1), an embossing assembly (4), and a support assembly (5), characterized in that, A movable assembly (2) is installed on the front and rear sides above the workbench (1), and a first electric telescopic rod (3) is installed on the upper middle part of the movable assembly (2). An imprinting assembly (4) is fixed at the bottom of the first electric telescopic rod (3), and the imprinting assembly (4) includes a lifting frame (401), a rotating shaft (402), an imprinting roller (403), an imprinting layer (404), and a notch (405). The imprinting roller (405) is rotatably installed on the inner side of the lifting frame (401) through the rotating shaft (402). 03), and an impression layer (404) is fixed on the outside of the impression roller (403), and a notch (405) is provided on one side of the impression layer (404). A bearing assembly (5) is installed on the upper side of the middle part of the worktable (1), and the bearing assembly (5) includes a miniature electric telescopic rod (501) and a lifting plate (502). The miniature electric telescopic rod (501) is fixedly connected to the worktable (1), and a lifting plate (502) is installed on the upper side of the miniature electric telescopic rod (501).

2. The soft film material contour embossing processing device according to claim 1, characterized in that, The moving component (2) includes a guide rail (201), a moving seat (202) and a moving frame (203). The moving seat (202) is slidably mounted on the upper side of the guide rail (201), and the moving frame (203) is fixed on the upper side of the moving seat (202).

3. The soft film material contour embossing processing device according to claim 1, characterized in that, The embossing assembly (4) also includes a drive motor (406), which is mounted on the outer side of one end of the rotating shaft (402), while the embossing roller (403) is located above the lifting carrier plate (502).

4. The soft film material contour embossing processing device according to claim 1, characterized in that, Two miniature electric telescopic rods (501) are symmetrically arranged about the center line of the lifting plate (502), and the lifting plate (502) is parallel to the workbench (1).

5. The soft film material contour embossing processing device according to claim 1, characterized in that, The workbench (1) has side plates (6) fixed horizontally on both sides above it, and a traction tensioning assembly (7) is installed on the upper side of the side plates (6).

6. The soft film material contour embossing processing device according to claim 5, characterized in that, The traction tensioning assembly (7) includes a fixed plate (701), a traction roller (702) and a fixed frame (703). The fixed plate (701) and the fixed frame (703) are fixed on the upper side of the side plate (6) from the outside to the inside, and the traction roller (702) is rotatably installed between the fixed plates (701) through a movable shaft.

7. The soft film material contour embossing processing device according to claim 6, characterized in that, The traction tensioning assembly (7) also includes a second telescopic rod (704) and a mounting frame (705). The second telescopic rod (704) is installed in the middle of the fixed frame (703), and the mounting frame (705) is fixed at the bottom of the second telescopic rod (704).

8. The soft film material contour embossing processing device according to claim 7, characterized in that, The traction tensioning assembly (7) also includes a tensioning roller (706). The tensioning roller (706) is rotatably mounted on the inner side of the mounting frame (705) via a movable shaft. The tensioning roller (706) and the traction roller (702) are arranged in parallel. The two tensioning rollers (706) are symmetrically distributed on both sides of the lifting plate (502).