Filling device for chlorine dioxide solution

Abstract

The utility model discloses a chlorine dioxide solution filling device, and particularly relates to the technical field of solution filling, the chlorine dioxide solution filling device comprises a rack, a conveying belt is arranged on one side of the rack, a supporting frame is fixedly arranged on the top of the rack, an adjusting mechanism is arranged at the bottom of the supporting frame, and the adjusting mechanism comprises an electric telescopic rod fixedly arranged at the bottom of the supporting frame; a movable plate is fixedly arranged at the output end of the electric telescopic rod, T-shaped sliding blocks are fixedly arranged on the two sides of the movable plate, a sliding groove is formed in the supporting frame, the T-shaped sliding blocks are slidably connected with the sliding groove, a distribution box is fixedly arranged at the bottom of the movable plate, and a plurality of filling heads are arranged at the bottom of the distribution box in a penetrating mode. The automatic filling device can be flexibly matched with containers with different heights, the filling amount is accurately controlled, all the components cooperate to achieve automatic filling, the production efficiency and the filling quality are effectively improved, a filling bottle can be stably fixed, three-dimensional stirring of a solution is achieved, and it is ensured that the concentration is uniform.

Description

Technical Field

[0001] This utility model relates to the field of solution filling technology, and more specifically, to a filling device for chlorine dioxide solution. Background Technology

[0002] Chlorine dioxide, with its strong oxidizing properties, can effectively inactivate bacteria, viruses and algae in drinking water treatment, ensuring water quality safety. In the food processing industry, it can disinfect equipment and the environment, and extend the shelf life of food. In the medical and health industry, it can be used for medical device disinfection, ward environment purification, etc., with extremely wide applications.

[0003] In the production process of chlorine dioxide solution, the prepared chlorine dioxide solution needs to be filled into packaging containers. Filling is a critical step with strict requirements for filling accuracy.

[0004] However, traditional filling equipment relies heavily on manual experience or simple mechanical valves to control the filling process, making it difficult to accurately control the filling volume. Pressure fluctuations in the solution delivery pipeline and changes in the relative position of the filling head and container can cause unstable solution flow rate, easily leading to underfilling or overfilling. This not only wastes materials but also affects product quality. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a chlorine dioxide solution filling device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A chlorine dioxide solution filling device includes a frame, a conveyor belt on one side of the frame, a support frame fixedly mounted on the top of the frame, and an adjustment mechanism mounted on the bottom of the support frame.

[0008] The adjustment mechanism includes an electric telescopic rod fixedly installed at the bottom of the support frame. A movable plate is fixedly installed at the output end of the electric telescopic rod. T-shaped sliders are fixedly installed on both sides of the movable plate. A sliding groove is opened inside the support frame. The T-shaped sliders are slidably connected to the sliding groove. A distribution box is fixedly installed at the bottom of the movable plate. Multiple filling heads are provided through the bottom of the distribution box.

[0009] An electromagnetic flow meter and a flow control valve are fixedly installed on one side of the filling head. The electromagnetic flow meter is located on one side of the flow control valve. A telescopic hose is provided through the top of the distribution box. A valve is installed on one side of the telescopic hose.

[0010] The inner wall of the support frame is fixedly provided with a first fixing frame, and a second fixing frame is slidably provided inside the first fixing frame. Both the first fixing frame and the second fixing frame are sleeved on the outside of the telescopic hose. A controller is fixedly provided on one side of the support frame.

[0011] By adopting the above technical solution, it can be flexibly adapted to containers of different heights. Moreover, the electromagnetic flow meter and flow control valve, together with the controller, can accurately control the filling volume. All components work together to achieve automated filling, effectively improving production efficiency and filling quality.

[0012] As a further description of the above technical solution: the surface of the conveyor belt is provided with a conveying mechanism, the conveying mechanism includes a plurality of fixed strips fixedly disposed on the surface of the conveyor belt, a limiting seat is inserted between the plurality of fixed strips, and a filling bottle is inserted into the limiting seat.

[0013] One end of the telescopic hose passes through the support frame and extends outward from the support frame. A liquid storage cylinder is provided through one end of the telescopic hose. A motor is fixedly installed on the top of the liquid storage cylinder. A rotating rod is fixedly installed on the output end of the motor.

[0014] By adopting the above technical solution: the combination of fixing strip and limiting seat can securely fix the filling bottle, prevent shaking and deviation during conveying, and ensure accurate filling.

[0015] As a further description of the above technical solution: a plurality of short stirring blades are fixedly provided on the surface of the rotating rod, a stirring frame is fixedly provided on the surface of the rotating rod, the stirring frame is provided on one side of the short stirring blades, and a scraper is fixedly provided on one side of the stirring frame;

[0016] A connecting rod is fixedly installed on the surface of the stirring frame, and multiple long stirring blades are fixedly installed on the surface of the connecting rod. A liquid inlet pipe is provided through the top of the liquid storage cylinder, and a sealing cap is threadedly connected to the top of the liquid inlet pipe.

[0017] By adopting the above technical solution, three-dimensional stirring of the solution is achieved, ensuring uniform concentration. Moreover, the scraper is in close contact with the inner wall of the storage tank, effectively removing the attached solution and avoiding waste and concentration deviation. In addition, the inlet pipe is equipped with a sealing cap, which facilitates the addition of materials and prevents solution evaporation and leakage, ensuring storage safety.

[0018] The technical effects and advantages of this utility model are as follows:

[0019] 1. By setting up an adjustment mechanism, compared with existing technologies, the electric telescopic rod, in conjunction with the T-shaped slider and chute, can flexibly adjust the height of the filling head as needed, adapting to various packaging containers and greatly improving the versatility of the device. Moreover, the electromagnetic flowmeter, in conjunction with the flow control valve and controller, can accurately monitor and control the solution flow in real time, effectively avoiding underfilling or overfilling, reducing material waste, and ensuring the consistency of product filling accuracy and quality. Secondly, the double fixed frame design on the outside of the telescopic hose ensures that the hose is stable and does not shake or bend when transmitting solution, maintaining smooth liquid supply. At the same time, the conveyor belt, filling head, metering components, etc. work together to realize automated continuous filling and improve production efficiency. Furthermore, each key component adopts a targeted structural design, enhancing the stability and reliability of the device operation, reducing the risk of failure, and meeting the needs of industrial production.

[0020] 2. By setting up a conveyor mechanism, compared with existing technologies, the fixing strips on the surface of the conveyor belt cooperate with the limiting seat to firmly clamp the filling bottle, avoid shaking and displacement during transportation, and ensure the accuracy and stability of filling. It is suitable for a variety of bottle types. Moreover, inside the liquid storage tank, the motor-driven rotating rod drives the long and short stirring blades and stirring frame to work together to form a three-dimensional stirring effect, ensuring that the chlorine dioxide solution is fully and evenly mixed. The scraper adheres to the cylinder wall to prevent solution residue and improve solution uniformity. The liquid inlet pipe is equipped with a sealing cap, which facilitates feeding and effectively prevents solution evaporation and leakage. The overall design ensures efficient, stable and accurate operation of the filling process, meeting the needs of industrial production. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the overall frontal cross-sectional structure of this utility model.

[0023] Figure 3 This is a cross-sectional structural diagram of the adjustment mechanism of this utility model.

[0024] Figure 4 This is a schematic diagram showing the detailed structure of the conveying mechanism of this utility model.

[0025] Figure 5 This is a schematic diagram of the stirring frame structure of this utility model.

[0026] Figure 6 This is a schematic diagram of the system of this utility model.

[0027] The attached diagram is labeled as follows: 1. Frame; 2. Conveyor belt; 3. Support frame; 4. Electric telescopic rod; 5. Moving plate; 6. T-shaped slider; 7. Distribution box; 8. Filling head; 9. Electromagnetic flow meter; 10. Flow control valve; 11. Telescopic hose; 12. First fixed frame; 13. Second fixed frame; 14. Fixing strip; 15. Limiting seat; 16. Filling bottle; 17. Liquid storage tank; 18. Motor; 19. Rotating rod; 20. Short stirring blade; 21. Stirring frame; 22. Scraper; 23. Connecting rod; 24. Long stirring blade; 25. Liquid inlet pipe; 26. Sealing cap. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] The embodiments disclosed in this application are as follows: Figure 1-6 The chlorine dioxide solution filling device shown includes a frame 1, a conveyor belt 2 on one side of the frame 1, a support frame 3 fixedly installed on the top of the frame 1, and an adjustment mechanism installed at the bottom of the support frame 3.

[0030] The adjustment mechanism includes an electric telescopic rod 4 fixedly installed at the bottom of the support frame 3. A movable plate 5 is fixedly installed at the output end of the electric telescopic rod 4. T-shaped sliders 6 are fixedly installed on both sides of the movable plate 5. A sliding groove is opened inside the support frame 3. The T-shaped sliders 6 are slidably connected to the sliding groove. A distribution box 7 is fixedly installed at the bottom of the movable plate 5. Multiple filling heads 8 are provided through the bottom of the distribution box 7.

[0031] An electromagnetic flow meter 9 and a flow control valve 10 are fixedly installed on one side of the filling head 8. The electromagnetic flow meter 9 is located on one side of the flow control valve 10. A telescopic hose 11 is installed through the top of the distribution box 7. A valve is installed on one side of the telescopic hose 11.

[0032] A first fixing frame 12 is fixedly installed on the inner wall of the support frame 3, and a second fixing frame 13 is slidably installed inside the first fixing frame 12. Both the first fixing frame 12 and the second fixing frame 13 are sleeved on the outside of the telescopic hose 11. A controller is fixedly installed on one side of the support frame 3.

[0033] Connect the controller and the electric telescopic rod 4 to an external power source respectively. Set the telescopic length parameter of the electric telescopic rod 4 on the controller. When the electric telescopic rod 4 is started, it drives the moving plate 5 to move up and down. The T-shaped sliders 6 on both sides of the moving plate 5 slide in the groove inside the support frame 3, which plays a guiding and stabilizing role, thereby adjusting the height of the distribution box 7 and the filling head 8 to match the filling bottle 16.

[0034] At the same time, the telescopic hose 11 is extended and retracted. The telescopic hose 11 is fitted inside the first fixed frame 12 and the second fixed frame 13. The first fixed frame 12 is fixed to the inner wall of the support frame 3, and the second fixed frame 13 can slide inside the first fixed frame 12. This structure can ensure that the telescopic hose 11 can stably transmit the solution during the operation of the device, and prevent the hose from shaking or bending and affecting the transmission. Moreover, the flow control valve 10 is opened, and the chlorine dioxide solution flows from the distribution box 7 through the filling head 8 into the filling bottle 16. At the same time, the electromagnetic flow meter 9 monitors the solution flow rate in real time and feeds the flow data back to the controller.

[0035] When the cumulative flow monitored by the electromagnetic flowmeter 9 reaches the preset filling volume, the controller issues a command to close the flow control valve 10, stop filling, and the conveyor belt 2 continues to operate, transporting the filled bottles 16 to the next process for subsequent processing.

[0036] Reference Figure 2-3 As shown, a conveying mechanism is provided on the surface of the conveyor belt 2. The conveying mechanism includes a plurality of fixed strips 14 fixedly disposed on the surface of the conveyor belt 2. Limit seats 15 are inserted between the plurality of fixed strips 14. A filling bottle 16 is inserted into the inside of the limit seat 15.

[0037] One end of the telescopic hose 11 passes through the support frame 3 and extends outward from the support frame 3. A liquid storage cylinder 17 is provided through one end of the telescopic hose 11. A motor 18 is fixedly installed on the top of the liquid storage cylinder 17. A rotating rod 19 is fixedly installed at the output end of the motor 18.

[0038] Based on the height of the filling bottle 16, the controller and the electric telescopic rod 4 are connected to an external power source. The telescopic length parameter of the electric telescopic rod 4 is set on the controller. When the electric telescopic rod 4 is started, it drives the moving plate 5 to move up and down. The T-shaped sliders 6 on both sides of the moving plate 5 slide in the groove inside the support frame 3, which plays a guiding and stabilizing role, thereby adjusting the height of the distribution box 7 and the filling head 8 to match the filling bottle 16.

[0039] Reference Figure 3-5 As shown, a plurality of short stirring blades 20 are fixedly provided on the surface of the rotating rod 19, and a stirring frame 21 is fixedly provided on the surface of the rotating rod 19. The stirring frame 21 is located on one side of the short stirring blades 20, and a scraper 22 is fixedly provided on one side of the stirring frame 21.

[0040] A connecting rod 23 is fixedly installed on the surface of the stirring frame 21, and multiple long stirring blades 24 are fixedly installed on the surface of the connecting rod 23. A liquid inlet pipe 25 is provided through the top of the liquid storage cylinder 17, and a sealing cap 26 is threadedly connected to the top of the liquid inlet pipe 25.

[0041] Connect motor 18 to an external power source and start motor 18. Motor 18 drives rotating rod 19 to rotate. Short stirring blades 20 on rotating rod 19 perform initial stirring of the solution to make the solution evenly mixed. At the same time, stirring frame 21 rotates with rotating rod 19. Scraper 22 on stirring frame 21 fits against the inner wall of liquid storage cylinder 17 to prevent the solution from adhering to the cylinder wall and affecting the stirring effect. Long stirring blades 24 on connecting rod 23 further expand the stirring range to ensure that the solution is fully mixed.

[0042] Rotate clockwise to open the sealing cap 26, and inject the chlorine dioxide solution into the storage cylinder 17 through the liquid inlet pipe 25. After the injection is complete, tighten the sealing cap 26 to prevent the solution from evaporating and leaking.

[0043] Working principle of this utility model:

[0044] This utility model is a filling device for chlorine dioxide solution. When using the device, the sealing cap 26 is opened by rotating it clockwise, and the chlorine dioxide solution is injected into the storage cylinder 17 through the liquid inlet pipe 25. After the injection is completed, the sealing cap 26 is tightened to prevent the solution from evaporating and leaking.

[0045] Next, connect motor 18 to an external power source and start motor 18. Motor 18 drives rotating rod 19 to rotate. Short stirring blades 20 on rotating rod 19 perform initial stirring of the solution to make the solution evenly mixed. At the same time, stirring frame 21 rotates with rotating rod 19. Scraper 22 on stirring frame 21 adheres to the inner wall of liquid storage cylinder 17 to prevent the solution from adhering to the cylinder wall and affecting the stirring effect. Long stirring blades 24 on connecting rod 23 further expand the stirring range to ensure that the solution is fully mixed.

[0046] Then, according to the height of the filling bottle 16, the controller and the electric telescopic rod 4 are connected to the external power supply respectively. The telescopic length parameter of the electric telescopic rod 4 is set on the controller. The electric telescopic rod 4 is started, which drives the moving plate 5 to move up and down. The T-shaped sliders 6 on both sides of the moving plate 5 slide in the groove inside the support frame 3, which plays a guiding and stabilizing role, thereby adjusting the height of the distribution box 7 and the filling head 8 to match the filling bottle 16.

[0047] At the same time, the telescopic hose 11 is extended and retracted. The telescopic hose 11 is fitted inside the first fixed frame 12 and the second fixed frame 13. The first fixed frame 12 is fixed to the inner wall of the support frame 3, and the second fixed frame 13 can slide inside the first fixed frame 12. This structure can ensure that the telescopic hose 11 can stably transmit the solution during the operation of the device and prevent the hose from shaking or bending and affecting the transmission.

[0048] Insert the limiting seat 15 between adjacent fixing strips 14 on the conveyor belt 2, and then insert the filling bottle 16 into the limiting seat 15. The fixing strips 14 and the limiting seat 15 cooperate to position and fix the filling bottle 16 to prevent it from moving during the conveying process.

[0049] Then, the conveyor belt 2 is started to transport the limiting seat 15 containing the filling bottle 16 to the bottom of the filling head 8. Then, the valve on one side of the telescopic hose 11 is opened, and the solution is transferred to the distribution box 7 through the telescopic hose 11. The filling amount of each filling bottle 16 is set by the controller, and the flow control valve 10 is opened. The chlorine dioxide solution flows from the distribution box 7 into the filling bottle 16 through the filling head 8. At the same time, the electromagnetic flow meter 9 monitors the solution flow in real time and feeds back the flow data to the controller.

[0050] When the cumulative flow monitored by the electromagnetic flowmeter 9 reaches the preset filling volume, the controller issues a command to close the flow control valve 10, stop filling, and the conveyor belt 2 continues to operate, transporting the filled bottles 16 to the next process for subsequent processing.

[0051] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A filling device for chlorine dioxide solution, comprising a frame (1), characterized in that: A conveyor belt (2) is provided on one side of the frame (1), a support frame (3) is fixedly provided on the top of the frame (1), and an adjustment mechanism is provided at the bottom of the support frame (3). The adjustment mechanism includes an electric telescopic rod (4) fixedly installed at the bottom of the support frame (3), a movable plate (5) fixedly installed at the output end of the electric telescopic rod (4), T-shaped sliders (6) fixedly installed on both sides of the movable plate (5), a sliding groove is opened inside the support frame (3), the T-shaped sliders (6) are slidably connected to the sliding groove, a distribution box (7) is fixedly installed at the bottom of the movable plate (5), and multiple filling heads (8) are provided through the bottom of the distribution box (7); An electromagnetic flow meter (9) and a flow control valve (10) are fixedly installed on one side of the filling head (8). The electromagnetic flow meter (9) is located on one side of the flow control valve (10). A telescopic hose (11) is provided through the top of the distribution box (7). A valve is installed on one side of the telescopic hose (11).

2. The chlorine dioxide solution filling device according to claim 1, characterized in that: The inner wall of the support frame (3) is fixedly provided with a first fixing frame (12), and a second fixing frame (13) is slidably provided inside the first fixing frame (12). The first fixing frame (12) and the second fixing frame (13) are both sleeved on the outside of the telescopic hose (11). A controller is fixedly provided on one side of the support frame (3).

3. The chlorine dioxide solution filling device according to claim 1, characterized in that: The surface of the conveyor belt (2) is provided with a conveying mechanism, which includes a plurality of fixed strips (14) fixedly disposed on the surface of the conveyor belt (2), and a limiting seat (15) is inserted between the plurality of fixed strips (14), and a filling bottle (16) is inserted inside the limiting seat (15).

4. The chlorine dioxide solution filling device according to claim 1, characterized in that: One end of the telescopic hose (11) passes through the support frame (3) and extends outward from the support frame (3). A liquid storage cylinder (17) is provided through one end of the telescopic hose (11). A motor (18) is fixedly installed on the top of the liquid storage cylinder (17). A rotating rod (19) is fixedly installed at the output end of the motor (18).

5. The chlorine dioxide solution filling device according to claim 4, characterized in that: Multiple short stirring blades (20) are fixedly arranged on the surface of the rotating rod (19), and a stirring frame (21) is fixedly arranged on the surface of the rotating rod (19). The stirring frame (21) is arranged on one side of the short stirring blades (20), and a scraper (22) is fixedly arranged on one side of the stirring frame (21).

6. The chlorine dioxide solution filling device according to claim 4, characterized in that: A connecting rod (23) is fixedly provided on the surface of the stirring frame (21), and a plurality of long stirring blades (24) are fixedly provided on the surface of the connecting rod (23).

7. The chlorine dioxide solution filling device according to claim 4, characterized in that: The top of the liquid storage cylinder (17) is provided with a liquid inlet pipe (25), and the top of the liquid inlet pipe (25) is threaded with a sealing cap (26).

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