Discharging device for planar integrated wallboards

Abstract

The utility model discloses a discharging device of a plane type integrated wallboard, belongs to the technical field of integrated wallboard production, and solves the problems that an existing wallboard is low in discharging efficiency and not attractive in appearance. The discharging device comprises a supporting frame, a first sliding rail is arranged above the supporting frame, a sliding seat is arranged on a sliding block of the first sliding rail, a telescopic air cylinder is arranged on the sliding seat, a mounting plate is arranged at the output end of the telescopic air cylinder, a plurality of grabbing devices used for grabbing wallboards are arranged on the mounting plate, and the grabbing devices are used for grabbing the wallboards. A driving assembly used for driving the sliding base to move is arranged above the supporting frame, a conveying belt installation frame is arranged on one side of the lower portion of the supporting frame, a plurality of conveying rollers which are installed in an inclined mode are arranged on the conveying belt installation frame, and a baffle is arranged on one side of the conveying belt installation frame. According to the discharging device of the plane type integrated wallboard, the discharging efficiency is improved, meanwhile, cutting powder on the wallboard is effectively reduced, and the cleanliness is improved.

Description

Technical Field

[0001] This utility model relates to the field of integrated wall panel production technology, and in particular to a material discharge device for a planar integrated wall panel. Background Technology

[0002] Integrated film-coated wall panels are made by mixing raw materials such as calcium carbonate, bamboo and wood powder, and PVC powder in a certain proportion, then extruding them into a sheet structure. After molding, a fabric film is attached to the surface of the sheet structure. The resulting wall panel has properties such as waterproofing, wear resistance, and chemical corrosion resistance. Furthermore, the surface film can change the color and pattern of the wall panel, improving its aesthetics.

[0003] In the wall panel production process, after lamination, continuously produced wall panels need to be cut, usually using a cutting machine. The cutting machine cuts large blanks into wall panels of the required size. After cutting and shaping, the wall panels need to be unloaded to avoid interfering with the production of the next wall panel. The wall panels are unloaded by being conveyed by a conveyor belt. Because the wall panels move on the conveyor belt, the relative positions of each wall panel are inconsistent. This causes problems when the robotic arm picks up and stacks the wall panels, making it difficult to place them properly. This affects subsequent handling, requiring the handling personnel to adjust them before they can be moved, increasing the workload of handling and reducing the efficiency of unloading. Furthermore, after the wall panels are cut, a layer of cutting dust adheres to the surface. When stacked together, a large amount of this dust is pressed into the inside of the wall panels, affecting their cleanliness and appearance, which can easily lead to negative customer feedback and affect product sales. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a discharge device for a planar integrated wall panel, which improves the discharge efficiency, effectively reduces the cutting powder on the wall panel, increases cleanliness, and has the characteristics of wide applicability and strong practicality.

[0005] The technical solution adopted by this utility model is as follows: a discharge device for a planar integrated wall panel, including a support frame, a first slide rail above the support frame, a sliding seat on the slider of the first slide rail, a telescopic cylinder on the sliding seat, an installation plate at the output end of the telescopic cylinder, a plurality of gripping devices for gripping the wall panel on the installation plate, a driving component for moving the sliding seat above the support frame, a conveyor belt mounting frame on one side below the support frame, a plurality of inclined conveyor rollers on the conveyor belt mounting frame, a baffle on one side of the conveyor belt mounting frame, and a discharge trolley on the other side below the support frame, with an air blowing device for cleaning up the cutting powder above the discharge trolley.

[0006] As a further improvement, the gripping device includes an air pump and multiple vacuum suction cups, the vacuum suction cups are mounted on a mounting plate, the air pump is mounted on a sliding base, and the air pump is connected to each vacuum suction cup through an air extraction pipe.

[0007] Furthermore, the vacuum suction cup is provided with a mounting rod, which passes through the mounting plate and is connected to a locking nut. A compression spring is sleeved on the mounting rod between the vacuum suction cup and the mounting plate.

[0008] Furthermore, the drive assembly includes a timing belt, a drive motor, and two timing pulleys. The two timing pulleys are rotatably mounted on a support frame via a mounting base. The drive motor is mounted on the support frame, and the output end of the drive motor is connected to the shaft of one of the timing pulleys. The timing belt is sleeved between the two timing pulleys and is connected to a sliding seat.

[0009] Furthermore, the air blowing device includes an air compressor pump, a linear guide rail, an air collecting pipe, and multiple air nozzles. The linear guide rail is mounted on a support frame above the discharge trolley, the air compressor pump is mounted on the support frame, the air collecting pipe is connected to the slider of the linear guide rail, the air nozzles are mounted on the air collecting pipe, and the air collecting pipe is connected to the output end of the air compressor pump.

[0010] Furthermore, the conveyor belt mounting frame is provided with a support leg on one side, and the support leg has an elongated slot. The baffle is installed on the elongated slot by bolts.

[0011] Beneficial effects

[0012] Compared with the prior art, this utility model has the following advantages:

[0013] This utility model discloses a feeding device for a planar integrated wall panel. After the wall panel is cut, it is conveyed on a conveyor roller by a subsequent wall panel pusher. Because the conveyor rollers on the conveyor belt mounting frame are arranged at an angle, the wall panel is conveyed to one side on the conveyor rollers. Under the action of the baffle, each wall panel stops at the same position, so that when the subsequent gripping device picks up the stacked wall panels, it can ensure that the stacked wall panels are aligned, thereby avoiding the need for the handling personnel to sort the wall panels afterward, effectively improving production efficiency. During the feeding process, the telescopic cylinder pushes the mounting plate downward. After the vacuum suction cup is attached to the wall panel, the air pump works to extract the air from the vacuum suction cup, thereby making the vacuum suction cup hold the wall panel firmly. Then the telescopic cylinder... The mounting plate moves the wall panel upwards. Under the action of the drive motor, the synchronous pulley rotates, which drives the synchronous belt. The synchronous belt carries the sliding seat to slide on the first slide rail, thus transporting the wall panel to the top of the discharge trolley. Using the cooperation of the telescopic cylinder and the air pump, the wall panel is piled on the discharge trolley. Each time the gripping device grabs a wall panel and puts it on the discharge trolley, the linear guide rail drives the slider, which moves to the left with the air collection pipe. At the same time, the air compressor pump supplies air to the air collection pipe, which sprays air onto the wall panel through multiple nozzles. This effectively sprays off the cutting powder adhering to the wall panel, reducing the amount of cutting powder on the wall panel and effectively increasing the cleanliness of the wall panel. This enhances the product's competitiveness and features strong practicality and wide applicability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a top view enlarged schematic diagram of the conveyor roller structure in this utility model.

[0016] The components are: 1-support frame, 2-gripping device, 3-drive assembly, 4-air blowing device, 5-first slide rail, 6-sliding seat, 7-telescopic cylinder, 8-mounting plate, 9-compression spring, 10-baffle, 11-wall panel, 12-conveying roller, 13-conveyor belt mounting frame, 14-discharge trolley, 15-support leg, 16-long slot, 17-mounting rod, 21-air pump, 22-vacuum suction cup, 31-synchronous pulley, 32-drive motor, 33-synchronous belt, 41-air compressor pump, 42-linear guide rail, 43-air collection pipe, 44-air nozzle. Detailed Implementation

[0017] The present invention will be further described below with reference to specific embodiments shown in the accompanying drawings.

[0018] See Figure 1-2As shown, the present invention discloses a discharge device for a planar integrated wall panel, comprising a support frame 1, a first slide rail 5 above the support frame 1, a sliding seat 6 on the slider of the first slide rail 5, a telescopic cylinder 7 on the sliding seat 6, a mounting plate 8 at the output end of the telescopic cylinder 7, and multiple gripping devices 2 for gripping the wall panel on the mounting plate 8. A drive assembly 3 for moving the sliding seat 6 is located above the support frame 1. A conveyor belt mounting frame 13 is located on one side below the support frame 1, and multiple inclined conveyor rollers 12 are mounted on the conveyor belt mounting frame 13. A baffle 10 is provided on one side, and a discharge trolley 14 is provided on the other side below the support frame 1. An air blowing device 4 for cleaning up the cutting powder is provided above the discharge trolley 14. After the wall panel 11 is cut, it is conveyed on the conveyor roller 12 by the subsequent wall panel 11 being pushed. Since the conveyor roller 12 on the conveyor belt mounting frame 13 is arranged at an angle, the wall panel is conveyed to one side on the conveyor roller 12. Under the action of the baffle 10, each wall panel 11 stops in the same position, so that when the subsequent gripping device 2 picks up the stacked wall panels 11, it can ensure that the stacked wall panels 11 are aligned, thereby avoiding the need for handling. Afterwards, the transport personnel need to tidy up the wall panel 11 to effectively improve production efficiency. During the unloading process, the telescopic cylinder 7 pushes the mounting plate 8 downward. After the vacuum suction cup 22 adheres to the wall panel 11, the air pump 21 works to extract the air from the vacuum suction cup 22, thereby making the vacuum suction cup 22 firmly adhere to the wall panel 11. Then, the telescopic cylinder 7 moves the wall panel 11 upward through the mounting plate 8. Under the action of the drive motor 32, the synchronous wheel 31 rotates, and the synchronous wheel 31 drives the synchronous belt 33. The synchronous belt 33 carries the sliding seat 6 to slide on the first slide rail 5, thereby lifting the wall panel 11. The wall panel 11 is transported to the top of the discharge trolley 14. Using the cooperation of the telescopic cylinder 7 and the air pump 21, the wall panel 11 is piled on the discharge trolley 14. Whenever the gripping device 2 grabs a wall panel onto the discharge trolley 14, the linear guide rail 42 drives the slider, which moves the air collection pipe 43 to the left. At the same time, the air compressor pump 41 supplies air to the air collection pipe 43, which then sprays air onto the wall panel 11 through multiple air nozzles 44. This effectively removes the cutting powder adhering to the wall panel 11, reducing the amount of cutting powder on the wall panel 11 and effectively increasing the cleanliness of the wall panel, thereby enhancing the competitiveness of the product.

[0019] As a further improvement, the gripping device 2 includes an air pump 21 and multiple vacuum suction cups 22. The vacuum suction cups 22 are mounted on the mounting plate 8, and the air pump 21 is mounted on the sliding seat 6. The air pump 21 is connected to each vacuum suction cup 22 through an air extraction pipe. The vacuum suction cups 22 can effectively adsorb the wall panel 11, so as to facilitate the removal of the wall panel 11.

[0020] Furthermore, the vacuum suction cup 22 is provided with a mounting rod 17. The mounting rod 17 passes through the mounting plate 8 and is connected to a locking nut. A compression spring 9 is sleeved on the mounting rod 17 between the vacuum suction cup 22 and the mounting plate 8. The compression spring 9 plays a buffering role, so that the vacuum suction cup 22 can better adhere to and adsorb the wall panel 11.

[0021] Furthermore, the drive assembly 3 includes a synchronous belt 33, a drive motor 32, and two synchronous pulleys 31. The two synchronous pulleys 31 are rotatably mounted on the support frame 1 via mounting bases. The drive motor 32 is mounted on the support frame 1, and the output end of the drive motor 32 is connected to the shaft of one of the synchronous pulleys 31. The synchronous belt 33 is sleeved between the two synchronous pulleys 31 and is connected to the sliding seat 6. Under the action of the drive motor 32, the synchronous pulleys 31 rotate, and the synchronous pulleys 31 drive the synchronous belt 33. The synchronous belt 33 carries the sliding seat 6 to slide on the first slide rail 5, thereby transporting the wall panel 11 above the discharge trolley 14 to achieve discharge.

[0022] Furthermore, the air blowing device 4 includes an air compressor pump 41, a linear guide rail 42, an air collection pipe 43, and multiple air nozzles 44. The linear guide rail 42 is mounted on the support frame 1 above the discharge trolley 14. The air compressor pump 41 is mounted on the support frame 1. The air collection pipe 43 is connected to the slider of the linear guide rail 42. The air nozzles 44 are mounted on the air collection pipe 43. The air collection pipe 43 is connected to the output end of the air compressor pump 41. The air compressor pump 41 blows air into the air collection pipe 43 and sprays air through the multiple air nozzles 44 onto the wall panel 11, effectively spraying off the cutting powder adhering to the wall panel 11, reducing the cutting powder on the wall panel 11, and effectively increasing the cleanliness of the wall panel.

[0023] Furthermore, the conveyor belt mounting frame 13 has a support leg 15 on one side, and a long slot 16 is opened on the support leg 15. The baffle 10 is installed on the long slot 16 by bolts. By loosening the bolts, the distance between the baffles 10 can be adjusted, so as to meet the use of wall panels of different widths and have strong applicability.

[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present utility model. These modifications and improvements will not affect the effectiveness of the present utility model or the practicality of the patent.

Claims

1. A discharge device for a planar integrated wall panel, characterized in that, The system includes a support frame (1), a first slide rail (5) above the support frame (1), a sliding seat (6) on the slider of the first slide rail (5), a telescopic cylinder (7) on the sliding seat (6), an installation plate (8) at the output end of the telescopic cylinder (7), a plurality of gripping devices (2) for gripping the wall panel (11) on the installation plate (8), a drive assembly (3) for driving the sliding seat (6) to move above the support frame (1), a conveyor belt mounting frame (13) on one side below the support frame (1), a plurality of inclined conveyor rollers (12) on the conveyor belt mounting frame (13), a baffle (10) on one side of the conveyor belt mounting frame (13), a discharge trolley (14) on the other side below the support frame (1), and an air blowing device (4) for cleaning the cutting powder above the discharge trolley (14).

2. The discharge device for a planar integrated wall panel according to claim 1, characterized in that, The gripping device (2) includes an air pump (21) and multiple vacuum suction cups (22). The vacuum suction cups (22) are mounted on the mounting plate (8), and the air pump (21) is mounted on the sliding seat (6). The air pump (21) is connected to each vacuum suction cup (22) through an air extraction pipe.

3. The discharge device for a planar integrated wall panel according to claim 2, characterized in that, The vacuum suction cup (22) is provided with a mounting rod (17), which passes through the mounting plate (8) and is connected to a locking nut. A compression spring (9) is sleeved on the mounting rod (17) between the vacuum suction cup (22) and the mounting plate (8).

4. The discharge device for a planar integrated wall panel according to claim 1, characterized in that, The drive assembly (3) includes a timing belt (33), a drive motor (32), and two timing pulleys (31). The two timing pulleys (31) are rotatably mounted on the support frame (1) via mounting bases. The drive motor (32) is mounted on the support frame (1), and the output end of the drive motor (32) is connected to the shaft of one of the timing pulleys (31). The timing belt (33) is sleeved between the two timing pulleys (31), and the timing belt (33) is connected to the sliding seat (6).

5. The discharge device for a planar integrated wall panel according to claim 1, characterized in that, The air blowing device (4) includes an air compressor pump (41), a linear guide rail (42), an air collection pipe (43), and multiple air nozzles (44). The linear guide rail (42) is mounted on a support frame (1) above the discharge trolley (14). The air compressor pump (41) is mounted on the support frame (1). The air collection pipe (43) is connected to the slider of the linear guide rail (42). The air nozzles (44) are mounted on the air collection pipe (43). The air collection pipe (43) is connected to the output end of the air compressor pump (41).

6. The discharge device for a planar integrated wall panel according to claim 1, characterized in that, The conveyor belt mounting frame (13) is provided with a support leg (15) on one side, and a long slot (16) is provided on the support leg (15). The baffle (10) is installed on the long slot (16) by bolts.

Images