Stay wire tensioning mechanism

By designing a wire tensioning mechanism that includes a base plate, tensioning components, and stabilizing components, the problem of unstable wire tension adjustment and fixation in existing mechanisms has been solved. This enables precise control of wire tension and quick replacement of mounting wheels, improving the operating efficiency and stability of the equipment.

CN224226383UActive Publication Date: 2026-05-12JIANGSU JUNYI ELECTRICAL MACHINERY CO LTD
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Patent Information

Application Number
CN202521285702.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-05-12
Estimated Expiration
2035-06-23

AI Technical Summary

Technical Problem

The existing tensioning mechanism is insufficient in terms of adjusting the tension of the wire body, cannot quickly release the fixation, and the fixation is unstable, which affects the operating efficiency, maintenance convenience and safety of the equipment.

Method used

A wire tensioning mechanism was designed, comprising components such as a base plate, tensioning assembly, motor, take-up wheel, moving groove, threaded rod, and stabilizing frame. The screw and moving frame work together to achieve precise control of the wire tension, the threaded rod and nut work together to enable quick disassembly and installation of the wheel, and the stabilizing assembly ensures multi-axial fixation of the wheel.

Benefits of technology

It enables precise adjustment of the production line tension, quick replacement of mounting wheels, improved equipment operating efficiency and stability, reduced operating skill requirements, and enhanced vibration resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stay wire tensioning mechanism which comprises a bottom plate, a tensioning assembly is arranged on the bottom plate, the tensioning assembly comprises a placing frame and a motor, the placing frame is installed on the bottom plate, the motor is installed on the placing frame, the output end of the motor is connected with a winding wheel, one end of the placing frame is provided with a fixing frame, and the fixing frame is provided with a clamping groove. The device comprises a fixing frame, a moving groove is formed in the fixing frame, a relieving assembly is installed on one side of the fixing frame and comprises a stabilizing frame and a threaded rod, the stabilizing frame is installed on one side of the fixing frame, the threaded rod is installed on the stabilizing frame, and a mounting frame is slidably connected to the threaded rod; the technical problem that in the using process of an existing mechanism mentioned in the background technology, adjustment of tensioning of a wire body cannot be conveniently completed is solved.
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Description

Technical Field

[0001] This utility model relates to the field of tensioning mechanism technology, and more specifically, to a wire tensioning mechanism. Background Technology

[0002] In the existing technology, a wire tensioning mechanism has obvious functional deficiencies, especially in terms of wire tension adjustment. The existing mechanism cannot easily adjust the wire tension during use, and this key defect seriously restricts the practicality and operational efficiency of the equipment.

[0003] The existing mechanism cannot quickly release the mounting wheels during use. This design flaw seriously affects the operating efficiency and maintenance convenience of the equipment. Traditional fixing and releasing mechanisms usually use bolt locking or complex locking devices, which require special tools and a long time to complete the unlocking operation.

[0004] The existing mechanism cannot reliably fix the mounting wheels during use. This technical defect directly affects the working accuracy and safety of the equipment. Traditional fixing mechanisms often use simple clamping or friction fixing methods, which are prone to loosening or displacement when working for a long time or under varying loads. Utility Model Content

[0005] In view of the problems existing in the prior art, this utility model provides a wire tensioning mechanism to solve the technical problem mentioned in the background art that the existing mechanism cannot easily adjust the tension of the wire during use.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tensioning mechanism for a pull wire, comprising a base plate, a tensioning assembly on the base plate, the tensioning assembly comprising a placement frame and a motor, the placement frame being mounted on the base plate, the motor being mounted on the placement frame, a take-up wheel being connected to the output end of the motor, a fixing frame being mounted on one end of the placement frame, a moving groove being provided on the fixing frame, a release assembly being mounted on one side of the fixing frame, the release assembly comprising a stabilizing frame and a threaded rod, the stabilizing frame being mounted on one side of the fixing frame, the threaded rod being mounted on the stabilizing frame, and a mounting frame being slidably connected to the threaded rod.

[0008] The present invention is further configured such that a movable frame is slidably connected to the movable groove, and a pressure roller is rotatably connected to the movable frame, thereby facilitating the completion of the pressing process on the production line through the coordinated use of the various components.

[0009] The present invention is further configured such that a screw is rotatably connected to the movable frame, and the screw is threadedly connected to the fixed frame, thereby facilitating the movement of the pressure roller.

[0010] The present invention is further configured such that a nut is threadedly connected to the threaded rod, and multiple nuts are provided. The nuts are tightly attached to both ends of the mounting bracket. A placement rod is slidably connected to the mounting bracket, and a mounting wheel is rotatably connected to the placement rod. A fixing sleeve is installed on the mounting bracket, and a rotating ring is rotatably connected to the fixing sleeve. A through groove is provided on the rotating ring. The cooperation of each component facilitates the completion of the fixing process of the mounting wheel.

[0011] The present invention is further configured such that a fixed plate is installed on the fixed sleeve, a movable plate is slidably connected to the fixed sleeve, a spring is connected between the movable plate and the fixed plate, movable rods are evenly installed on the movable plate, movable blocks are installed on the movable rods, two movable blocks are provided, the movable blocks are adapted to the through groove, a threaded ring is threadedly connected to the fixed sleeve, one end of the movable rod is inserted into the threaded ring, and one of the movable blocks is in close contact with the threaded ring. The cooperation of the various components facilitates the completion of the process of releasing the threaded ring from its fixed position.

[0012] The present invention is further configured such that a stabilizing component is provided on the fixing sleeve, the stabilizing component includes a fixing rod and a fixing groove, the fixing rod is slidably connected to the placement rod, the mounting bracket and the fixing sleeve, the fixing groove is formed on the fixing rod, and a first rotating rod is rotatably connected to the fixing sleeve. The cooperation of each component facilitates the completion of the rotation process of the first rotating rod.

[0013] The present invention is further configured such that a connecting block is installed on the first rotating rod, and a movable ring is slidably connected to the fixed sleeve, thereby facilitating the completion of the movement process of the movable ring through the cooperative use of each component.

[0014] The present invention is further provided that a second rotating rod is rotatably connected between the connecting block and the moving ring, thereby facilitating the completion of the operation process of the moving ring by using the second rotating rod. Beneficial effects

[0015] Compared with the prior art, the present invention provides a wire tensioning mechanism, which has the following advantages:

[0016] 1. The combined design of the screw and the moving frame enables the fine adjustment of the position of the pressure roller, ensuring that the tension of the production line can be precisely controlled according to actual needs, avoiding insufficient or excessive tension. By rotating the screw, the moving frame can slide smoothly in the moving groove, providing continuously adjustable tension, which can adapt to different specifications of production lines and different working conditions.

[0017] 2. The design of the threaded rod and nut enables quick disassembly of the mounting bracket, significantly shortening the time for replacing the mounting wheels and improving equipment maintenance efficiency. Operators only need to turn the nut and move the mounting bracket to disassemble the mounting wheels without the need for complicated tools, reducing the skill requirements for operation. The linkage design of the moving plate and the rotating ring forms a flexible locking and releasing mechanism.

[0018] 3. The design of the fixing rod passing through the placement rod, mounting bracket and fixing sleeve realizes multi-axial fixation, which significantly improves the stability of the mounting wheel in all directions. The cooperation between the connecting block and the fixing groove forms a precise locking point, ensuring that the fixing rod is always in the optimal position and eliminating fixing gaps. The sliding connection between the fixing rod and multiple components forms a tight fit, which greatly improves the vibration resistance of the system. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a wire tensioning mechanism according to the present invention;

[0020] Figure 2 This is a partial structural schematic diagram of the present invention;

[0021] Figure 3 This is a partial side view of the structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the release component in this utility model;

[0023] Figure 5 This is a schematic diagram of the stabilizing component in this utility model;

[0024] Figure 6 This is a cross-sectional view of the stabilizing component in this utility model.

[0025] In the diagram: 1. Base plate; 2. Placement frame; 3. Motor; 4. Rewinding wheel; 5. Fixed frame; 6. Moving groove; 7. Stabilizing frame; 8. Threaded rod; 9. Mounting frame; 10. Moving frame; 11. Pressure roller; 12. Screw; 13. Nut; 14. Placement rod; 15. Mounting wheel; 16. Fixed sleeve; 17. Rotating ring; 18. Through groove; 19. Fixed plate; 20. Moving plate; 21. Spring; 22. Moving rod; 23. Moving block; 24. Threaded ring; 25. Fixed rod; 26. Fixed groove; 27. First rotating rod; 28. Connecting block; 29. ​​Moving ring; 30. Second rotating rod. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-6 A tensioning mechanism for a pull wire includes a base plate 1, on which a tensioning assembly is provided. The tensioning assembly includes a placement frame 2 and a motor 3. The placement frame 2 is mounted on the base plate 1, and the motor 3 is mounted on the placement frame 2. A take-up wheel 4 is connected to the output end of the motor 3. A fixing frame 5 is mounted on one end of the placement frame 2. A moving groove 6 is provided on the fixing frame 5. A release assembly is mounted on one side of the fixing frame 5. The release assembly includes a stabilizing frame 7 and a threaded rod 8. The stabilizing frame 7 is mounted on one side of the fixing frame 5, and the threaded rod 8 is mounted on the stabilizing frame 7. A mounting frame 9 is slidably connected to the threaded rod 8.

[0030] A movable frame 10 is slidably connected to the movable groove 6, and a pressure roller 11 is rotatably connected to the movable frame 10.

[0031] A screw 12 is rotatably connected to the movable frame 10, and the screw 12 is threadedly connected to the fixed frame 5.

[0032] Nuts 13 are threadedly connected to the threaded rod 8. Multiple nuts 13 are provided. Nuts 13 are tightly attached to both ends of the mounting bracket 9. A placement rod 14 is slidably connected to the mounting bracket 9. A mounting wheel 15 is rotatably connected to the placement rod 14. A fixing sleeve 16 is installed on the mounting bracket 9. A rotating ring 17 is rotatably connected to the fixing sleeve 16. A through groove 18 is opened on the rotating ring 17.

[0033] A fixed plate 19 is installed on the fixed sleeve 16, and a movable plate 20 is slidably connected to the fixed sleeve 16. A spring 21 is connected between the movable plate 20 and the fixed plate 19. Movable rods 22 are evenly installed on the movable plate 20, and movable blocks 23 are installed on the movable rods 22. There are two movable blocks 23. The movable blocks 23 are adapted to the through groove 18. A threaded ring 24 is threadedly connected to the fixed sleeve 16. One end of the movable rod 22 is inserted into the threaded ring 24, and one of the movable blocks 23 is in close contact with the threaded ring 24.

[0034] In this embodiment, one end of the yarn is wound around the mounting wheel 15, and the other end is wound around the take-up wheel 4. The motor 3 is started, causing the take-up wheel 4 at the output end to rotate, thus winding the yarn. The yarn to be wound passes through the fixing frame 5, making it tightly against one side of the pressure roller 11. When the position of the pressure roller 11 needs adjustment, the screw 12 is rotated along the fixing frame 5. This rotation causes the movable frame 10, which is rotatably connected to one end of the screw 12, to slide along the movable groove 6, thereby adjusting the yarn tension. After winding the yarn on the mounting wheel 15, when the mounting wheel 15 needs to be replaced, the nut 13 is rotated along the threaded rod 8 to remove it, and then the mounting frame 9 is rotated along the threaded rod 8 to remove it. When the fixing between the rotating rod and the mounting bracket 9 is released, the moving plate 20 slides along the fixing sleeve 16, causing the moving rod 22 and the moving block 23 on the moving plate 20 to slide, and aligning the moving block 23 with the through groove 18. After the moving block 23 passes through the through groove 18, the rotating ring 17 rotates along the fixing sleeve 16. When the moving plate 20 moves, the spring 21 between the fixing plate 19 and the moving plate 20 is compressed. After the moving block 23 passes through the rotating ring 17, the moving plate 20 is released, and the elastic potential energy of the spring 21 causes the moving block 23 to be stuck on the rotating ring 17. When the moving rod 22 moves, one end of the moving rod 22 moves out of the threaded ring 24, thus releasing the fixing of the threaded ring 24.

[0035] Please see Figure 5-6As an embodiment of a tensioning mechanism for a stabilizing component: a stabilizing component is provided on the fixed sleeve 16. The stabilizing component includes a fixed rod 25 and a fixed groove 26. The fixed rod 25 is slidably connected to the placement rod 14, the mounting bracket 9 and the fixed sleeve 16. The fixed groove 26 is opened on the fixed rod 25. A first rotating rod 27 is rotatably connected to the fixed sleeve 16.

[0036] A connecting block 28 is installed on the first rotating rod 27, and a moving ring 29 is slidably connected to the fixed sleeve 16.

[0037] A second rotating rod 30 is provided for the rotatable connection between the connecting block 28 and the moving ring 29.

[0038] More specifically, after releasing the threaded ring 24 from its fixation, the threaded ring 24 is rotated along the fixed sleeve 16. During this rotation, the moving ring 29 is pushed to slide along the fixed sleeve 16. During this movement, the first rotating rod 27 is rotated along the fixed sleeve 16. The first rotating rod 27 drives the second rotating rod 30 to rotate via the connecting block 28, thereby removing the connecting block 28 from the fixed groove 26 and releasing the fixation on the fixed rod 25. Then, the fixed rod 25 is slid out along the fixed sleeve 16 and the mounting bracket 9, releasing the fixation between the placement rod 14 and the mounting bracket 9.

[0039] In summary, during the use or operation of the entire equipment: one end of the yarn is wound onto the mounting wheel 15, and the other end is wound onto the take-up wheel 4. The motor 3 is started, causing the take-up wheel 4 at the output end to rotate, thus winding the yarn. The yarn to be wound passes through the fixed frame 5, pressing it tightly against one side of the pressure roller 11. When the position of the pressure roller 11 needs adjustment, the screw 12 is rotated along the fixed frame 5. This rotation causes the movable frame 10, which is rotatably connected to one end of the screw 12, to slide along the movable groove 6, thereby adjusting the yarn tension. After winding the yarn onto the mounting wheel 15, when the mounting wheel 15 needs to be replaced, the nut 13 is removed by rotating along the threaded rod 8. Then, the mounting frame 9 is rotated along the threaded rod 8. Remove the rotating rod and release the fixing between the rotating rod and the mounting bracket 9. Then, slide the moving plate 20 along the fixing sleeve 16. During the sliding movement, the moving rod 22 and the moving block 23 on the moving plate 20 will slide and move, so that the moving block 23 is aligned with the through groove 18. After the moving block 23 passes through the through groove 18, rotate the rotating ring 17 along the fixing sleeve 16. When the moving plate 20 moves, the spring 21 between the fixing plate 19 and the moving plate 20 will be compressed. After the moving block 23 passes through the rotating ring 17, release the moving plate 20. Under the action of the elastic potential energy of the spring 21, the moving block 23 will be stuck on the rotating ring 17. When the moving rod 22 moves, one end of the moving rod 22 will be removed from the threaded ring 24, so that the fixing of the threaded ring 24 is released.

[0040] After releasing the threaded ring 24 from its fixation, rotate the threaded ring 24 along the fixed sleeve 16. During rotation, the threaded ring 24 pushes the moving ring 29 to slide along the fixed sleeve 16. During this movement, the moving ring 29 moves the first rotating rod 27 along the fixed sleeve 16. The first rotating rod 27 drives the second rotating rod 30 to rotate via the connecting block 28, thereby removing the connecting block 28 from the fixed groove 26 and releasing the fixation on the fixed rod 25. Then, slide the fixed rod 25 along the fixed sleeve 16 and the mounting bracket 9 to release the fixation between the placement rod 14 and the mounting bracket 9.

[0041] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tensioning mechanism for a pull wire, comprising a base plate (1), characterized in that: A tensioning assembly is provided on the base plate (1). The tensioning assembly includes a placement frame (2) and a motor (3). The placement frame (2) is installed on the base plate (1). The motor (3) is installed on the placement frame (2). A winding wheel (4) is connected to the output end of the motor (3). A fixing frame (5) is installed at one end of the placement frame (2). A moving groove (6) is opened on the fixing frame (5). A release assembly is installed on one side of the fixing frame (5). The release assembly includes a stabilizing frame (7) and a threaded rod (8). The stabilizing frame (7) is installed on one side of the fixing frame (5). The threaded rod (8) is installed on the stabilizing frame (7). A mounting frame (9) is slidably connected to the threaded rod (8).

2. The wire tensioning mechanism according to claim 1, characterized in that: A movable frame (10) is slidably connected to the movable groove (6), and a pressure roller (11) is rotatably connected to the movable frame (10).

3. A tensioning mechanism for a pull wire according to claim 2, characterized in that: A screw (12) is rotatably connected to the movable frame (10), and the screw (12) is threadedly connected to the fixed frame (5).

4. A wire tensioning mechanism according to claim 3, characterized in that: Nuts (13) are threadedly connected to the threaded rod (8). Multiple nuts (13) are provided. The nuts (13) are tightly attached to both ends of the mounting bracket (9). A placement rod (14) is slidably connected to the mounting bracket (9). A mounting wheel (15) is rotatably connected to the placement rod (14). A fixing sleeve (16) is installed on the mounting bracket (9). A rotating ring (17) is rotatably connected to the fixing sleeve (16). A through groove (18) is opened on the rotating ring (17).

5. A wire tensioning mechanism according to claim 4, characterized in that: A fixed plate (19) is installed on the fixed sleeve (16), and a movable plate (20) is slidably connected on the fixed sleeve (16). A spring (21) is connected between the movable plate (20) and the fixed plate (19). Movable rods (22) are evenly installed on the movable plate (20), and movable blocks (23) are installed on the movable rods (22). There are two movable blocks (23). The movable blocks (23) are adapted to the through groove (18). A threaded ring (24) is threadedly connected on the fixed sleeve (16). One end of the movable rod (22) is inserted into the threaded ring (24), and one of the movable blocks (23) is in close contact with the threaded ring (24).

6. A wire tensioning mechanism according to claim 5, characterized in that: The fixing sleeve (16) is provided with a stabilizing component, which includes a fixing rod (25) and a fixing groove (26). The fixing rod (25) is slidably connected to the placement rod (14), the mounting bracket (9) and the fixing sleeve (16). The fixing groove (26) is opened on the fixing rod (25). The fixing sleeve (16) is rotatably connected with a first rotating rod (27).

7. A wire tensioning mechanism according to claim 6, characterized in that: A connecting block (28) is installed on the first rotating rod (27), and a moving ring (29) is slidably connected on the fixed sleeve (16).

8. A wire tensioning mechanism according to claim 7, characterized in that: A second rotating rod (30) is provided for rotatably connecting the connecting block (28) and the moving ring (29).