Three-axis grab bucket with high and low point recognition function

Abstract

The utility model relates to the technical field of grab buckets, in particular to a three-axis grab bucket with high and low point identification, which comprises an I-shaped column, grab bucket petals, a hydraulic rod and a distance measuring mechanism, the grab bucket comprises an I-shaped column, one side of the I-shaped column is rotationally connected with grab bucket petals, one side of each grab bucket petal is rotationally connected with a hydraulic rod, the hydraulic rods are rotationally connected to one side of the I-shaped column, a distance measuring mechanism is arranged on one side of the I-shaped column, and a butt joint mechanism is arranged on the upper surface of the I-shaped column. According to the three-axis grab bucket with the high and low point recognition function, the distance between materials is detected through the distance measuring instrument, the camera is used for observing and recognizing the high and low points of the materials or the ground, and then the three-axis grab bucket recognizes the high and low points; according to the three-axis grab bucket, the grab bucket petals are placed on the ground, then the worm is rotated to pull the L-shaped insertion rods out of the insertion grooves, then the upper platform hollow T-shaped columns are pulled out of the insertion cavities, the three-axis grab bucket is maintained, and therefore the three-axis grab bucket is easy to disassemble and assemble.

Description

Technical Field

[0001] This utility model relates to the field of grab bucket technology, specifically a three-axis grab bucket with high and low point recognition. Background Technology

[0002] A grab bucket is a specialized tool used by cranes to grab dry bulk cargo. It consists of two or more closable bucket-shaped jaw plates that come together to form a cargo space. During loading, the jaw plates close in the material pile, and the material is grabbed into the cargo space. During unloading, the jaw plates open while suspended above the material pile, and the material scatters onto the pile. The opening and closing of the jaw plates is generally controlled by the crane's hoisting mechanism wire rope. Existing three-axis grab buckets still have certain defects in use, such as:

[0003] Existing three-axis grab buckets have a high opening position during the unloading and grabbing process, which causes a lot of dust and puts a great burden on the environment. Most of them cannot identify the height of the material piled on the ground to confirm the unloading height. Furthermore, after long-term use, three-axis grab buckets need to be disassembled and maintained regularly, but existing three-axis grab buckets usually require the use of some tools for disassembly and assembly, which is quite troublesome. Utility Model Content

[0004] The purpose of this invention is to provide a three-axis grab bucket with high and low point recognition to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a three-axis grab bucket with high and low point recognition, comprising: an I-shaped column, grab bucket flaps, a hydraulic rod, and a ranging mechanism;

[0006] A grab bucket is rotatably connected to one side of the I-shaped column, a hydraulic rod is rotatably connected to one side of the grab bucket, the hydraulic rod is rotatably connected to one side of the I-shaped column, a ranging mechanism is provided on one side of the I-shaped column, and a docking mechanism is provided on the upper surface of the I-shaped column.

[0007] The ranging mechanism includes: a support tube, a housing, a rangefinder, a camera, a glass plate, a drive motor, a brush plate, a water tank, a water pump, a water pumping pipe, a water supply pipe, a universal gooseneck tube, a controller, a speaker, a human infrared sensor, and a human radar sensor. The support tube is connected to the upper surface of the I-shaped column, and the housing is connected to one side of the support tube. The rangefinder is connected to the upper inner wall of the housing, and the camera is connected to the upper inner wall of the housing near the rangefinder.

[0008] Preferably, a glass plate is disposed below the rangefinder and the camera, and the glass plate is connected to the inner wall of the housing.

[0009] Preferably, a drive motor is connected to the upper surface of the glass plate via a motor mount, and a brush plate is connected to the output end of the drive motor through the inner wall of the glass plate, with the brush plate abutting against the bottom of the glass plate.

[0010] Preferably, a water tank is connected to one side of the I-shaped column, a water pump is connected to the upper surface of the water tank, a water pump is connected to one side of the water pump and the water pump passes through the water tank, a water delivery pipe is connected to the other side of the water pump and the water delivery pipe passes through the support pipe, and a universal gooseneck pipe is connected to the other end of the water delivery pipe and the universal gooseneck pipe passes through the bottom of the support pipe.

[0011] Preferably, a controller is connected to the upper surface of the housing, and a speaker is embedded on one side of the housing.

[0012] Preferably, a human infrared sensor is connected to the upper part of the inner wall of the housing near the rear of the rangefinder and the camera, and a human radar sensor is connected to the upper part of the inner wall of the housing near the front of the rangefinder and the camera.

[0013] Preferably, the docking mechanism includes: a cavity, a hollow T-post, a slot, a circular plate, a guide groove, an L-shaped insert rod, a worm gear, and a worm. The upper surface of the I-shaped post has a cavity, and the hollow T-post is slidably connected inside the cavity. A slot is provided on one side of the cavity.

[0014] Preferably, the hollow T-column has a circular plate inside, and a guide groove is formed in the circular plate. An L-shaped insert is slidably connected in the guide groove. The L-shaped insert slides through the inner wall of the hollow T-column and is engaged in the slot.

[0015] Preferably, a worm gear is connected to the upper surface of the circular plate, and the worm gear is rotatably connected to the upper part of the inner wall of the hollow T-column.

[0016] Preferably, the front part of the worm gear is meshed with a worm, which rotates through the inner wall of the hollow T-shaped column.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This three-axis grab bucket with high and low point recognition uses a rangefinder to detect the distance to the material and a camera to observe and identify the high and low points of the material or the ground, thus enabling the three-axis grab bucket to identify high and low points; by placing the grab bucket flaps on the ground, then rotating the worm gear to pull the L-shaped insert rod out of the slot, and then pulling the upper hollow T-post out of the cavity, the three-axis grab bucket can be maintained, thus making the three-axis grab bucket easy to disassemble and assemble. The specific details are as follows:

[0018] 1. The distance to the material is detected by a rangefinder, and the camera is used to observe and identify the high and low points of the material or the ground. When impurities are attached to the glass plate and affect the detection, the water pump is started to spray the washing liquid onto the glass plate, and the drive motor is started to drive the brush plate to wash, so that the three-axis grab bucket can identify the high and low points.

[0019] 2. By placing the grab bucket flaps on the ground, rotating the worm gear to drive the guide groove in the circular plate to rotate, pulling the L-shaped insert rod out of the slot, and then pulling the hollow T-post out of the insertion cavity to maintain the three-axis grab bucket, then inserting the insertion cavity into the hollow T-post, and then rotating the worm gear in the opposite direction to fix it, thus making the three-axis grab bucket easy to disassemble and assemble. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the main cross-section of the I-shaped column of this utility model;

[0023] Figure 4 This is a schematic diagram of the main cross-sectional structure of the outer shell of this utility model;

[0024] Figure 5 This is a schematic diagram of the three-dimensional cross-sectional structure of the hollow T-column of this utility model;

[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the circular plate of this utility model;

[0026] Figure 7 This is a schematic diagram of the internal structure of the ranging mechanism of this utility model.

[0027] In the diagram: 1. I-shaped column; 2. Grab bucket flap; 3. Hydraulic rod; 4. Distance measuring mechanism; 401. Support tube; 402. Outer shell; 403. Rangefinder; 404. Camera; 405. Glass plate; 406. Drive motor; 407. Brush plate; 408. Water tank; 409. Water pump; 410. Pumping pipe; 411. Water delivery pipe; 412. Universal gooseneck tube; 413. Controller; 414. Speaker; 415. Human infrared sensor; 416. Human radar sensor; 5. Docking mechanism; 501. Insertion cavity; 502. Hollow T-column; 503. Slot; 504. Circular plate; 505. Guide groove; 506. L-shaped insertion rod; 507. Worm gear; 508. Worm. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1-4 and Figure 7 This utility model provides a technical solution: a three-axis grab bucket with high and low point recognition, comprising: an I-shaped column 1, grab bucket segments 2, a hydraulic rod 3, and a ranging mechanism 4; the grab bucket segments 2 are rotatably connected to one side of the I-shaped column 1, the hydraulic rod 3 is rotatably connected to one side of the grab bucket segments 2, the hydraulic rod 3 is rotatably connected to one side of the I-shaped column 1, the ranging mechanism 4 is provided on one side of the I-shaped column 1, and a docking mechanism 5 is provided on the upper surface of the I-shaped column 1; a support tube 401, a shell 402, a rangefinder 403, a camera 404, a glass plate 405, a drive motor 406, and a brush plate 4. 07. Water tank 408, water pump 409, water suction pipe 410, water delivery pipe 411, universal gooseneck pipe 412, controller 413, speaker 414, human infrared sensor 415, and human radar sensor 416. A support pipe 401 is connected to the upper surface of the I-shaped column 1. A housing 402 is connected to one side of the support pipe 401. A rangefinder 403 is connected to the upper inner wall of the housing 402. A camera 404 is connected to the upper inner wall of the housing 402 near the rangefinder 403. A glass plate 405 is located below the rangefinder 403 and the camera 404. A glass plate 405 is connected to the inner wall of the outer casing 402. A drive motor 406 is connected to the upper surface of the glass plate 405 via a motor mount. The output end of the drive motor 406 passes through the inner wall of the glass plate 405 and is connected to a brush plate 407. The brush plate 407 abuts against the lower part of the glass plate 405. A water tank 408 is connected to one side of the I-shaped column 1. A water pump 409 is connected to the upper surface of the water tank 408. A water pump pipe 410 is connected to one side of the water pump 409 and passes through the water tank 408. A water delivery pipe 411 is connected to the other side of the water pump 409 for water delivery. Pipe 411 is connected through the support pipe 401, and the other end of the water pipe 411 is connected to a universal gooseneck pipe 412. The universal gooseneck pipe 412 is connected through the bottom of the support pipe 401. A controller 413 is connected to the upper surface of the housing 402, and a speaker 414 is embedded on one side of the housing 402. A human infrared sensor 415 is connected to the upper inner wall of the housing 402 near the rear of the rangefinder 403 and the camera 404, and a human radar sensor 416 is connected to the upper inner wall of the housing 402 near the front of the rangefinder 403 and the camera 404.

[0030] In practice, a rangefinder 403 is used to detect the distance to the material, a camera 404 is used to observe and identify the high and low points of the material or the ground, and a human infrared sensor 415 and a human radar sensor 416 are used to detect whether there are pedestrians. When impurities are attached to the glass plate 405 and affect the detection, the water pump 409 is started and the washing liquid in the water tank 408 is drawn out through the water pipe 410 and sprayed onto the glass plate 405 through the universal gooseneck pipe 412 via the water pipe 411. The drive motor 406 drives the brush plate 407 to rotate and brush the glass plate 405 so that the three-axis grab bucket can identify the high and low points.

[0031] See Figures 1-3 , Figure 5 and Figure 6 It is known that the docking mechanism 5 includes: a cavity 501, a hollow T-post 502, a slot 503, a circular plate 504, a guide groove 505, an L-shaped insert rod 506, a worm gear 507, and a worm 508. The upper surface of the I-shaped post 1 has a cavity 501, and the hollow T-post 502 is slidably connected inside the cavity 501. A slot 503 is provided on one side of the cavity 501. The hollow T-post 502 has a circular plate 504 inside, and a guide groove is provided inside the circular plate 504. An L-shaped insert rod 506 is slidably connected within the groove 505 and the guide groove 505. The L-shaped insert rod 506 slides through the inner wall of the hollow T-post 502 and is engaged in the slot 503. A worm gear 507 is connected to the upper surface of the circular plate 504. The worm gear 507 is rotatably connected to the upper inner wall of the hollow T-post 502. A worm 508 is meshed with the front part of the worm gear 507 and rotates through the inner wall of the hollow T-post 502.

[0032] In practice, the grab bucket 2 is placed on the ground, and then the worm gear 508 is rotated to drive the worm wheel 507 to rotate the circular plate 504, which in turn drives the guide groove 505 inside the circular plate 504 to rotate. This pulls the L-shaped insert rod 506 out of the slot 503 and into the hollow T-post 502. Then, the hollow T-post 502 is pulled out of the insertion cavity 501 to maintain the three-axis grab bucket. Then, the insertion cavity 501 is inserted into the hollow T-post 502, and the worm gear 508 is rotated in the opposite direction to fix it, making the three-axis grab bucket easy to assemble and disassemble.

[0033] In summary: When using this three-axis grab bucket with high / low point recognition, firstly, the hollow T-column 502 is bolted to the crane's robotic arm. Then, the controller 413 is connected to the control system in the crane cab. The hydraulic rod 3 is then shortened, pulling the three sets of grab bucket petals 2 to rotate and open, inserting them onto the material. The hydraulic rod 3 is then extended to allow the three sets of grab bucket petals 2 to grab the material. The crane's robotic arm is then moved to the desired material placement position. The rangefinder 403 detects the ground level and the height of the stacked material. Once the set height is reached, the hydraulic rod 3 is shortened again. The pressure rod 3 rotates and opens the three sets of grab buckets 2 to lower the material. When impurities obstruct the view, the water pump 409 is started to spray washing liquid. Then, the drive motor 406 is started to rotate the brush plate 407 to brush the glass plate 405. The human infrared sensor 415 emits infrared light and the human radar sensor 416 emits sound waves to detect pedestrians. If a pedestrian approaches, the speaker 414 sounds an alarm, causing the hydraulic rod 3 to stop suddenly. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A three-axis grab bucket with high / low point recognition, comprising: I-shaped column (1), grab bucket flap (2), hydraulic rod (3), and ranging mechanism (4), Its characteristics are: A grab bucket (2) is rotatably connected to one side of the I-shaped column (1), a hydraulic rod (3) is rotatably connected to one side of the grab bucket (2), the hydraulic rod (3) is rotatably connected to one side of the I-shaped column (1), a distance measuring mechanism (4) is provided on one side of the I-shaped column (1), and a docking mechanism (5) is provided on the upper surface of the I-shaped column (1). The ranging mechanism (4) includes: a support tube (401), a housing (402), a rangefinder (403), a camera (404), a glass plate (405), a drive motor (406), a brush plate (407), a water tank (408), a water pump (409), a water pumping pipe (410), a water delivery pipe (411), a universal gooseneck pipe (412), a controller (413), a speaker (414), a human infrared sensor (415), and a human radar sensor (416). The upper surface of the I-shaped column (1) is connected to the support tube (401), one side of the support tube (401) is connected to the housing (402), the upper inner wall of the housing (402) is connected to the rangefinder (403), and the upper inner wall of the housing (402) near the rangefinder (403) is connected to the camera (404).

2. A three-axis grab bucket with high / low point recognition according to claim 1, characterized in that: A glass plate (405) is provided below the rangefinder (403) and the camera (404), and the glass plate (405) is connected to the inner wall of the outer casing (402).

3. A three-axis grab bucket with high / low point recognition according to claim 2, characterized in that: The upper surface of the glass plate (405) is connected to a drive motor (406) via a motor mount. The output end of the drive motor (406) passes through the inner wall of the glass plate (405) and is connected to a brush plate (407). The brush plate (407) abuts against the bottom of the glass plate (405).

4. A three-axis grab bucket with high / low point recognition according to claim 1, characterized in that: A water tank (408) is connected to one side of the I-shaped column (1). A water pump (409) is connected to the upper surface of the water tank (408). A water pump (409) is connected to one side of the water pump (409) and a water suction pipe (410) is connected through the water tank (408). A water delivery pipe (411) is connected to the other side of the water pump (409) and a water delivery pipe (411) is connected through the support pipe (401). The other end of the water delivery pipe (411) is connected to a universal gooseneck pipe (412) and the universal gooseneck pipe (412) is connected through the bottom of the support pipe (401).

5. A three-axis grab bucket with high / low point recognition according to claim 1, characterized in that: The upper surface of the housing (402) is connected to a controller (413), and a speaker (414) is embedded on one side of the housing (402).

6. A three-axis grab bucket with high / low point recognition according to claim 1, characterized in that: A human infrared sensor (415) is connected to the upper part of the inner wall of the housing (402) near the rear of the rangefinder (403) and the camera (404), and a human radar sensor (416) is connected to the upper part of the inner wall of the housing (402) near the front of the rangefinder (403) and the camera (404).

7. A three-axis grab bucket with high / low point recognition according to claim 1, characterized in that: The docking mechanism (5) includes: a cavity (501), a hollow T-post (502), a slot (503), a circular plate (504), a guide groove (505), an L-shaped rod (506), a worm gear (507), and a worm (508). The upper surface of the I-shaped post (1) is provided with a cavity (501), and the hollow T-post (502) is slidably connected in the cavity (501). A slot (503) is provided on one side of the cavity (501).

8. A three-axis grab bucket with high / low point recognition according to claim 7, characterized in that: The hollow T-column (502) has a circular plate (504) inside, and a guide groove (505) is provided in the circular plate (504). An L-shaped insert (506) is slidably connected in the guide groove (505). The L-shaped insert (506) slides through the inner wall of the hollow T-column (502) and is engaged in the slot (503).

9. A three-axis grab bucket with high / low point recognition according to claim 8, characterized in that: The upper surface of the circular plate (504) is connected to a worm gear (507), which is rotatably connected to the upper inner wall of the hollow T-column (502).

10. A three-axis grab bucket with high / low point recognition according to claim 9, characterized in that: The front part of the worm gear (507) is meshed with a worm (508), which rotates through the inner wall of the hollow T-pillar (502).

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