Impurity and oil removal filtering water tank

By designing a water tank for removing impurities and oil, and using a rotating frame and a magnetically clamped oil suction plate, combined with a stainless steel filter screen and a liquid level detector, the problems of low efficiency and complex operation of the chip conveyor water tank for removing impurities and oil have been solved, achieving efficient filtration and recycling of cutting fluid.

CN224226740UActive Publication Date: 2026-05-12JIANGSU DONGYAO MACHINERY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU DONGYAO MACHINERY TECHNOLOGY CO LTD
Filing Date
2025-05-30
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing chip conveyor water tanks suffer from low efficiency and complex operation in terms of impurity and oil removal. The filter screen is prone to clogging, the oil suction device has a limited coverage area, and tools are required to replace the oil suction paper, which affects the recycling of cutting fluid.

Method used

An oil and impurity removal filtration tank was designed, comprising a filtration chamber, an oil removal chamber, a liquid level detection chamber, and a liquid extraction chamber. A rotating frame drives an oil suction plate for oil removal, and the oil suction plate can be easily replaced via a magnetic clamping structure. Combined with a stainless steel filter screen and a liquid level detector, it achieves efficient filtration and real-time monitoring.

Benefits of technology

It improves oil removal efficiency, simplifies the oil-absorbing paper replacement process, ensures that the filter screen is not easily clogged, realizes efficient filtration and recycling of cutting fluid, and improves processing quality and work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224226740U_ABST
    Figure CN224226740U_ABST
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Abstract

The utility model discloses an impurity and oil removal filtering water tank which comprises a tank body, universal trundles are arranged at the four corners of the bottom of the tank body, a filtering bin is arranged in the tank body, one side of the filtering bin is sequentially communicated with an oil removal bin, a liquid level detection bin, a transition bin and a liquid pumping bin, a filtering net basket is installed in the filtering bin, an oil removal mechanism is arranged in the oil removal bin, and the filtering net basket is connected with the liquid pumping bin. The waste water after impurity removal is subjected to oil removal treatment through the oil removal mechanism, a liquid level detector is installed at the top of the liquid level detection bin, the volume of the filtered waste water is detected through the liquid level detector, an electric control box is installed at the top of the filtering bin, a lifting pump is installed at the top of the liquid pumping bin, and the waste water in the liquid pumping bin is pumped out in a centralized mode through the lifting pump. Oil stains on the surface of the cutting fluid can be fully contacted, and the oil removal efficiency is improved; the oil-absorbing paper can be quickly replaced without tools, the filtering net basket is arranged in the filtering bin, the structural strength is high, cleaning is easy, impurities and oil stains in the cutting fluid can be effectively removed, and the cleanliness of the cutting fluid is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of chip conveyor filtration, and more specifically, it particularly relates to an impurity and oil removal filtration water tank. Background Art

[0002] At present, in the field of modern machining, the chip conveyor is a key auxiliary device in the machining process of machine tools. Its main function is to timely discharge the chips generated during the machining process from the machining area and carry the cutting fluid for recycling. However, in actual work, the cutting fluid carried by the chip conveyor will inevitably mix with various pollutants, resulting in the deterioration of the performance of the cutting fluid and bringing many problems to the machining production.

[0003] There are obvious defects in the impurity and oil removal functions of the water tanks supporting the chip conveyors on the market. In terms of impurity removal, most water tanks only use simple filter screens for filtration. Due to the fixed structure of the filter screens and low strength, solid impurities are easy to accumulate on the surface of the filter screens, blocking the filter screen holes and requiring frequent cleaning. Otherwise, the filtration efficiency will drop significantly.

[0004] In terms of oil removal, the existing oil removal structures usually adopt fixed oil suction devices, such as oil suction pipes at fixed positions or static oil suction plates; this fixed structure makes the oil suction device only able to contact the oil stains in specific areas of the water tank and cannot fully cover the surface of the cutting fluid, resulting in low oil removal efficiency; more critically, the replacement method of the oil absorbent paper on the existing oil suction devices is complex, often requiring the disassembly of multiple components with tools, and the replacement process is time-consuming and laborious, seriously affecting the continuous working efficiency of the chip conveyor; in addition, many water tanks do not have independent oil removal chambers and liquid level detection devices, resulting in interference between the oil removal process and other treatment links, unable to accurately control the liquid level in the water tank, and further affecting the impurity and oil removal effects and the recycling of the cutting fluid. Summary of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides an impurity and oil removal filtration water tank to solve the problems raised in the above background art.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: an impurity and oil removal filtration water tank, including a box body. Universal casters are arranged at the four corners of the bottom of the box body. A filtration chamber is arranged inside the box body. One side of the filtration chamber is sequentially connected to an oil removal chamber, a liquid level detection chamber, a transition chamber, and a liquid pumping chamber. A filter basket is installed in the filtration chamber. An oil removal mechanism is arranged in the oil removal chamber to perform oil removal treatment on the waste water after impurity removal. A liquid level detector is installed at the top of the liquid level detection chamber to detect the volume of the filtered waste water. The transition chamber is used for the transfer of waste water. An electric control box is installed at the top of the filtration chamber for power control. A lift pump is installed at the top of the liquid pumping chamber to centrally extract the waste water in the liquid pumping chamber.

[0007] As an optional solution of this utility model, the filter basket is made of stainless steel filter mesh.

[0008] As an optional solution of this utility model, the oil removal mechanism includes a rotating frame, which is installed in the oil removal chamber via a rotating shaft. A drive motor is installed on one side of the oil removal chamber, and the drive end of the drive motor is connected to the rotating shaft inside the rotating frame via a coupling to drive the rotating frame to rotate continuously. Multiple oil suction plates are installed on the rotating frame.

[0009] As an optional solution of this utility model, the plurality of oil-absorbing plates are distributed in a circle, and each oil-absorbing plate is provided with a placement groove. Oil-absorbing paper is installed in the placement groove, and clamping components are provided on both sides of the placement groove to fix the oil-absorbing paper.

[0010] As an optional solution of this utility model, the clamping assembly includes a positioning seat, which is symmetrically mounted on the oil suction plate. A pressure frame is mounted on the top of the positioning seat via a pin, and a magnetic column is mounted on the pressure frame. A magnetic seat that cooperates with the magnetic column is provided on one side of the positioning seat, and the magnetic column is magnetically attracted by the magnetic seat.

[0011] As an optional solution of this utility model, a lower pressure shaft is installed at one end of the lower pressure frame, and a transition pressure shaft is provided between the lower pressure frames. The transition pressure shaft is coaxial with the lower pressure shaft and has the same outer diameter.

[0012] This utility model provides a water tank for removing impurities and oil, which has the following beneficial effects:

[0013] By installing multiple oil-absorbing plates on the rotating frame, the oil-absorbing paper can fully contact the oil stains on the surface of the cutting fluid, thus improving the oil removal efficiency. The lower pressure frame on the oil-absorbing plate is quickly clamped by magnetic columns and magnetic bases, and is easy to install and remove. It can quickly replace the oil-absorbing paper without tools, making it convenient to operate, saving time, and improving work efficiency.

[0014] The cutting fluid is equipped with a filter chamber, an oil removal chamber, a liquid level detection chamber, a transition chamber, and a liquid extraction chamber arranged in sequence. The filter chamber has a filter basket, which has high structural strength and is easy to clean. It can effectively remove impurities and oil stains from the cutting fluid, ensure the cleanliness of the cutting fluid, and improve the machining quality. The liquid level sensor in the liquid level detection chamber can monitor the liquid level in the water tank in real time, so as to facilitate timely replenishment of cutting fluid. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a side view of the present invention;

[0017] Figure 3 This is a schematic diagram of the oil-absorbing plate structure of this utility model;

[0018] Figure 4 This utility model Figure 3 A magnified view of a portion of the image.

[0019] In the diagram: 1. Housing; 101. Filter chamber; 102. Oil removal chamber; 103. Universal casters; 2. Filter basket; 3. Rotating frame; 301. Oil suction plate; 3011. Oil absorption paper; 302. Positioning seat; 303. Lower pressure frame; 304. Magnetic column; 305. Magnetic base; 306. Lower pressure shaft; 307. Adapter pressure shaft; 4. Drive motor; 5. Liquid level detection chamber; 6. Liquid level detector; 7. Electrical control box; 8. Lift pump; 9. Transition chamber; 10. Liquid extraction chamber. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figures 1 to 4This utility model provides a technical solution: a water tank for removing impurities and oil, including a tank body 1, with universal casters 103 at the four corners of the bottom of the tank body 1. A filter chamber 101 is provided inside the tank body 1. An oil removal chamber 102, a liquid level detection chamber 5, a transition chamber 9, and a liquid extraction chamber 10 are sequentially connected to one side of the filter chamber 101. A filter basket 2 is installed inside the filter chamber 101. The filter basket 2 is made of stainless steel filter mesh. An oil removal mechanism is provided inside the oil removal chamber 102 to remove oil from the wastewater after impurity removal.

[0024] The oil removal mechanism includes a rotating frame 3, which is mounted on the oil removal chamber 102 via a rotating shaft. A drive motor 4 is installed on one side of the oil removal chamber 102. The drive end of the drive motor 4 is connected to the rotating shaft inside the rotating frame 3 via a coupling, which drives the rotating frame 3 to rotate continuously. Multiple oil suction plates 301 are installed on the rotating frame 3. The multiple oil suction plates 301 are distributed in a circle. Each oil suction plate 301 is provided with a placement groove. Oil-absorbing paper 3011 is installed in the placement groove. Clamping components are provided on both sides of the placement groove to fix the oil-absorbing paper 3011.

[0025] The clamping assembly includes a positioning seat 302, which is symmetrically mounted on the oil suction plate 301. A lower pressure frame 303 is mounted on the top of the positioning seat 302 via a pin. A magnetic column 304 is mounted on the lower pressure frame 303. A magnetic seat 305 is provided on one side of the positioning seat 302 to cooperate with the magnetic column 304. The magnetic seat 305 magnetically attracts the magnetic column 304, thereby achieving rapid clamping. A lower pressure shaft 306 is mounted on one end of the lower pressure frame 303. A transition pressure shaft 307 is provided between the lower pressure frames 303. The transition pressure shaft 307 is coaxial with the lower pressure shaft 306 and has the same outer diameter, further improving the clamping stability of the filter paper.

[0026] A level detector 6 is installed on the top of the level detection chamber 5 to detect the volume of the filtered wastewater and prevent water accumulation and overflow. The transition chamber 9 is used for wastewater transfer. An electrical control box 7 is installed on the top of the filter chamber 101 for power control. A lift pump 8 is installed on the top of the extraction chamber 10 to centrally extract the wastewater in the extraction chamber 10 and transport it to the chip conveyor for recycling.

[0027] The specific usage and function of this embodiment are as follows: Wastewater is continuously introduced into the filter chamber 101, and is centrally filtered and impurities removed through the filter basket 2 in the filter chamber 101. After impurity removal, the wastewater enters the oil removal chamber 102. The drive motor 4 is started, which drives the oil suction plate 301 on the rotating frame 3 to rotate continuously to suck up oil. The oil suction paper 3011 on the oil suction plate 301 is replaced regularly. The magnetic column 304 and magnetic seat 305 can be used to quickly open and clamp the filter. The operation is simple. The liquid level in the liquid level detection chamber 5 is detected by the liquid level detector 6 to ensure the safety and stability of filtration. The lift pump 8 is started to pump the filtered wastewater in the liquid extraction chamber 10 back into the chip conveyor for reuse and cyclic operation.

[0028] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A water tank for removing impurities and oil, characterized in that: The system includes a housing (1), with universal casters (103) installed at the four corners of the bottom of the housing (1). A filter chamber (101) is installed inside the housing (1). An oil removal chamber (102), a liquid level detection chamber (5), a transition chamber (9), and a liquid extraction chamber (10) are connected sequentially on one side of the filter chamber (101). A filter basket (2) is installed inside the filter chamber (101). An oil removal mechanism is installed inside the oil removal chamber (102) to remove oil from the wastewater after impurity removal. A liquid level detector (6) is installed on the top of the liquid level detection chamber (5) to detect the volume of the filtered wastewater. The transition chamber (9) is used for the transfer of wastewater. An electrical control box (7) is installed on the top of the filter chamber (101) for power control. A lift pump (8) is installed on the top of the liquid extraction chamber (10) to centrally extract the wastewater in the liquid extraction chamber (10).

2. The impurity and oil removal filter water tank according to claim 1, characterized in that: The filter basket (2) is made of stainless steel filter mesh.

3. The impurity and oil removal filter water tank according to claim 1, characterized in that: The oil removal mechanism includes a rotating frame (3), which is mounted on the oil removal chamber (102) via a rotating shaft. A drive motor (4) is installed on one side of the oil removal chamber (102). The drive end of the drive motor (4) is connected to the rotating shaft inside the rotating frame (3) via a coupling, which drives the rotating frame (3) to rotate continuously. Multiple oil suction plates (301) are installed on the rotating frame (3).

4. The impurity and oil removal filter water tank according to claim 3, characterized in that: The plurality of oil-absorbing plates (301) are arranged in a circular pattern. Each oil-absorbing plate (301) is provided with a placement groove. Oil-absorbing paper (3011) is installed in the placement groove. Clamping components are provided on both sides of the placement groove to fix the oil-absorbing paper (3011).

5. The impurity and oil removal filter water tank according to claim 4, characterized in that: The clamping assembly includes a positioning seat (302), which is symmetrically mounted on the oil suction plate (301). A lower pressure frame (303) is mounted on the top of the positioning seat (302) via a pin. A magnetic column (304) is mounted on the lower pressure frame (303). A magnetic seat (305) is provided on one side of the positioning seat (302) to cooperate with the magnetic column (304). The magnetic column (304) is magnetically attracted by the magnetic seat (305).

6. The impurity and oil removal filter water tank according to claim 5, characterized in that: A lower pressure shaft (306) is installed at one end of the lower pressure frame (303), and a transition pressure shaft (307) is provided between the lower pressure frames (303). The transition pressure shaft (307) is coaxial with the lower pressure shaft (306) and has the same outer diameter.