High-insulation coated glass fiber yarn preparation device
By using a weight sensor and a motor-driven quantitative hopper and pusher plate structure in the glass fiber yarn preparation device, the problem of slow raw material feeding was solved, and rapid feeding and uniform mixing were achieved, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIUJIANG HUAXING FIBERGLASS CO LTD
- Filing Date
- 2025-04-19
- Publication Date
- 2026-05-12
AI Technical Summary
Existing glass fiber yarn preparation equipment has a low speed when raw materials are fed into the processing equipment, resulting in low processing efficiency.
采用重量传感器检测原料重量,通过电机驱动定量斗倾斜和推板配合,实现快速上料,并利用多个电机驱动转杆和拨杆进行原料的均匀混合。
提高了原料上料速度,确保了原料混合的均匀性,从而提升了生产效率。
Smart Images

Figure CN224226911U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass fiber processing technology, specifically to a device for preparing high-insulation coated glass fiber yarn. Background Technology
[0002] As is well known, glass fiber has advantages such as high tensile strength, good creep resistance, acid and alkali resistance, and good insulation, making it the preferred high-performance material for industries such as environmental protection, military, transportation, and IT. The preparation of glass fiber yarn requires weighing multiple raw materials, and the weight of each raw material often varies.
[0003] Patent publication number "CN217265462U" discloses a high-insulation coated glass fiber yarn preparation device, which facilitates control of raw material ratios. The device includes a preparation device support plate, an audible prompt at the top right of the support plate, several support columns at the top of the support plate, a glass fiber yarn processing box at the top of the support columns, a controller at the front of the glass fiber yarn processing box, and several raw material ratio control barrels at the top of the glass fiber yarn processing box. Each raw material ratio control barrel is connected to the glass fiber yarn processing box via an electronic conveying valve, which works in conjunction with both the barrels. Each raw material ratio control barrel has a detection plate fixing groove at its bottom, and a weight detection plate is installed inside each barrel.
[0004] Although the aforementioned patent allows for the effective proportioning of multiple raw materials, the material enters the processing equipment at a slow speed after being proportioned, resulting in a longer processing time and lower processing efficiency.
[0005] To address these issues, this invention provides a device for preparing highly insulating coated glass fiber yarn. Utility Model Content
[0006] To address the shortcomings of existing technologies, this invention provides a device for preparing highly insulating coated glass fiber yarn, thus solving the aforementioned problems.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-insulation coated glass fiber yarn preparation device, comprising a mixing box, a metering component on the top of the mixing box, a mixing component inside the mixing box, the metering component comprising a horizontal plate, the horizontal plate being fixedly installed on the top of the outside of the mixing box, a weight sensor being fixedly installed on the top of the horizontal plate, two side plates being fixedly installed on the top of the weight sensor, rotating rods being rotatably connected to the inner ends of the two side plates, a metering hopper being fixedly installed between the rotating rods, and a support leg being fixedly installed at the bottom of the mixing box.
[0008] Preferably, a first motor is fixedly installed on the outer end of the side plate, and the output end of the first motor movably passes through the interior of the side plate and is fixedly connected to the corresponding rotating rod.
[0009] Preferably, a guide bucket is fixedly installed on the top of the metering hopper, an electric push rod is fixedly installed on the bottom of the metering hopper, the output end of the electric push rod movably penetrates the bottom wall of the metering hopper, and a push plate is fixedly installed on the output end of the metering hopper, the push plate being slidably connected inside the metering hopper.
[0010] Preferably, a metering hopper is provided at the front, back, left, and right of the mixing box, a conical hopper is fixedly installed at the bottom of the mixing box, and a solenoid valve is fixedly installed at the bottom of the conical hopper.
[0011] Preferably, a first rotating rod is rotatably connected between the left and right inner walls of the mixing box, and a second rotating rod is rotatably connected between the front and rear inner walls of the mixing box. A first lever is fixedly installed on the outer side of the first rotating rod, and a second lever is fixedly installed on the outer side of the second rotating rod.
[0012] Preferably, a second motor is fixedly installed on the back of the mixing box, and a third motor is fixedly installed on the side of the mixing box. The output end of the second motor movably passes through the side wall of the mixing box and is fixedly connected to the first rotating rod. The output end of the third motor movably passes through the side wall of the mixing box and is fixedly connected to the second rotating rod.
[0013] Beneficial effects
[0014] This invention provides an apparatus for preparing highly insulating coated glass fiber yarn. Compared with the prior art, it has the following advantages:
[0015] 1. This high-insulation coated glass fiber yarn preparation device uses a weight sensor to detect the weight of the raw materials to achieve precise quantification. The first motor drives the quantification hopper to tilt, and together with the electric push rod and push plate, the quantified raw materials can be quickly poured into the mixing box, which greatly improves the feeding speed, solves the problem of slow feeding in traditional devices, and effectively improves production efficiency.
[0016] 2. The high-insulation coated glass fiber yarn preparation device uses a second motor and a third motor to drive the first rotating rod and the second rotating rod to rotate, so that the first lever and the second lever can repeatedly cross-mix the raw materials in the mixing box, ensuring the uniformity of the raw material mixing. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is a perspective view of the external structure of this utility model;
[0019] Figure 2 This is a three-dimensional view of the bottom structure of this utility model;
[0020] Figure 3 This is a three-dimensional view of the internal structure of this utility model;
[0021] Figure 4 This is a three-dimensional view of the overall structure of the quantitative component of this utility model.
[0022] In the diagram: 1. Mixing box; 2. Metering component; 21. Metering hopper; 22. Horizontal plate; 23. Guide hopper; 24. Weight sensor; 25. Side plate; 26. Rotating rod; 27. First motor; 28. Electric actuator; 29. Push plate; 3. Mixing component; 31. Second motor; 32. Third motor; 33. First rotating rod; 34. First lever; 35. Second rotating rod; 36. Second lever; 4. Support leg; 5. Conical hopper; 6. Solenoid valve. Detailed Implementation
[0023] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0024] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0025] Reference Figures 1 to 4This application provides a high-insulation coated glass fiber yarn preparation device, including a mixing box 1. A metering component 2 is provided on the top of the mixing box 1, and a mixing component 3 is provided inside the mixing box 1. The metering component 2 includes a horizontal plate 22, which is fixedly installed on the top of the outside of the mixing box 1. A weight sensor 24 is fixedly installed on the top of the horizontal plate 22. Two side plates 25 are fixedly installed on the top of the weight sensor 24. Rotating rods 26 are rotatably connected to the inner ends of the two side plates 25. A metering hopper 21 is fixedly installed between the rotating rods 26. A support leg 4 is fixedly installed at the bottom of the mixing box 1.
[0026] A first motor 27 is fixedly installed on the outer end of the side plate 25. The output end of the first motor 27 movably passes through the interior of the side plate 25 and is fixedly connected to the corresponding rotating rod 26. A guide hopper 23 is fixedly installed on the top of the metering hopper 21, and an electric push rod 28 is fixedly installed on the bottom of the metering hopper 21. The output end of the electric push rod 28 movably passes through the bottom wall of the metering hopper 21, and a push plate 29 is fixedly installed on the output end of the metering hopper 21. The push plate 29 is slidably connected inside the metering hopper 21. Metering hoppers 21 are provided on the front, back, left, and right sides of the mixing box 1. A conical hopper 5 is fixedly installed on the bottom of the mixing box 1, and a solenoid valve 6 is fixedly installed on the bottom of the conical hopper 5.
[0027] In this embodiment, when quantitatively mixing the raw materials, the raw materials are placed inside the corresponding quantitative hopper 21. The weight change is detected by the weight sensor 24 at the bottom to achieve quantitative mixing of the raw materials. After quantitative mixing, the first motor 27 is started to drive the rotating rod 26 to rotate. The rotation of the rotating rod 26 can drive the quantitative hopper 21 to tilt inward. Under the guidance of gravity and the guide hopper 23, the raw materials are quickly poured into the mixing box 1. During the pouring, the electric push rod 28 is started to drive the push plate 29 to move outward towards the quantitative hopper 21. The push plate 29 further accelerates the efficiency of raw material pouring, thereby ensuring that the raw materials can be quickly fed after quantitative mixing, solving the problem of slow feeding speed and improving processing efficiency.
[0028] Reference Figures 1 to 4 In one aspect of this embodiment, a first rotating rod 33 is rotatably connected between the left and right inner walls of the mixing box 1, and a second rotating rod 35 is rotatably connected between the front and rear inner walls of the mixing box 1. A first lever 34 is fixedly installed on the outer side of the first rotating rod 33, and a second lever 36 is fixedly installed on the outer side of the second rotating rod 35.
[0029] A second motor 31 is fixedly installed on the back of the mixing box 1, and a third motor 32 is fixedly installed on the side of the mixing box 1. The output end of the second motor 31 movably passes through the side wall of the mixing box 1 and is fixedly connected to the first rotating rod 33. The output end of the third motor 32 movably passes through the side wall of the mixing box 1 and is fixedly connected to the second rotating rod 35.
[0030] In this embodiment, after the raw material is poured out, the second motor 31 and the third motor 32 are started. The two motors drive the first rotating rod 33 and the second rotating rod 35 to rotate respectively. The first rotating rod 33 drives the first lever 34 to rotate, and the second rotating rod 35 drives the second lever 36 to rotate. The first rotating rod 33 and the second rotating rod 35, which are vertically intersecting in the upper and lower discharge, can ensure that the raw material is repeatedly mixed inside the mixing box 1. After mixing, the raw material is discharged to the next processing step by opening the solenoid valve 6 under the guidance of the conical hopper 5.
[0031] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0032] Working principle: The raw material is placed inside the metering hopper 21. The weight sensor 24 detects the weight change in real time to complete the metering. Then, the first motor 27 is started. Its output end drives the rotating rod 26 to rotate, causing the metering hopper 21 to tilt inward. Under the guidance of gravity and the guide hopper 23, the raw material begins to pour into the mixing box 1. At the same time, the electric push rod 28 is started. Its output end drives the push plate 29 to move outward towards the metering hopper 21 to help speed up the pouring efficiency of the raw material.
[0033] After the raw materials are poured out, the second motor 31 and the third motor 32 are started. The output end of the second motor 31 drives the first rotating rod 33 to rotate, so that the first lever 34 stirs the raw materials in the mixing box 1. The output end of the third motor 32 drives the second rotating rod 35 to rotate, so that the second lever 36 also stirs the raw materials. The first rotating rod 33 and the second rotating rod 35, which are perpendicular to each other, achieve repeated mixing of the raw materials. Under the guidance of the conical hopper 5, the mixed raw materials are discharged to the next processing step by opening the solenoid valve 6.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for preparing highly insulating coated glass fiber yarn, comprising a mixing chamber (1), characterized in that: The mixing box (1) is provided with a metering component (2) on the top and a mixing component (3) inside the mixing box (1). The metering component (2) includes a horizontal plate (22). The horizontal plate (22) is fixedly installed on the top of the outside of the mixing box (1). A weight sensor (24) is fixedly installed on the top of the horizontal plate (22). Two side plates (25) are fixedly installed on the top of the weight sensor (24). Rotating rods (26) are rotatably connected to the inner ends of the two side plates (25). A metering hopper (21) is fixedly installed between the rotating rods (26). A support leg (4) is fixedly installed at the bottom of the mixing box (1).
2. The apparatus for preparing high-insulation coated glass fiber yarn according to claim 1, characterized in that: A first motor (27) is fixedly installed on the outer end of the side plate (25). The output end of the first motor (27) movably passes through the interior of the side plate (25) and is fixedly connected to the corresponding rotating rod (26).
3. The apparatus for preparing high-insulation coated glass fiber yarn according to claim 1, characterized in that: A guide bucket (23) is fixedly installed on the top of the metering bucket (21), and an electric push rod (28) is fixedly installed on the bottom of the metering bucket (21). The output end of the electric push rod (28) moves through the bottom wall of the metering bucket (21). A push plate (29) is fixedly installed on the output end of the metering bucket (21). The push plate (29) is slidably connected inside the metering bucket (21).
4. The apparatus for preparing high-insulation coated glass fiber yarn according to claim 1, characterized in that: The mixing box (1) is equipped with a metering hopper (21) on the front, back, left and right sides. A conical hopper (5) is fixedly installed at the bottom of the mixing box (1), and a solenoid valve (6) is fixedly installed at the bottom of the conical hopper (5).
5. The apparatus for preparing high-insulation coated glass fiber yarn according to claim 1, characterized in that: A first rotating rod (33) is rotatably connected between the left and right inner walls of the mixing box (1), and a second rotating rod (35) is rotatably connected between the front and rear inner walls of the mixing box (1). A first lever (34) is fixedly installed on the outer side of the first rotating rod (33), and a second lever (36) is fixedly installed on the outer side of the second rotating rod (35).
6. The apparatus for preparing high-insulation coated glass fiber yarn according to claim 5, characterized in that: A second motor (31) is fixedly installed on the back of the mixing box (1), and a third motor (32) is fixedly installed on the side of the mixing box (1). The output end of the second motor (31) movably passes through the side wall of the mixing box (1) and is fixedly connected to the first rotating rod (33). The output end of the third motor (32) movably passes through the side wall of the mixing box (1) and is fixedly connected to the second rotating rod (35).