Ash removal device for gas producer

Abstract

The utility model discloses an ash cleaning device for a gas producer, which belongs to the technical field of gas producers and comprises a case, a first motor is mounted in the case, an output end of the first motor is connected with a first gear, a first bearing is inlaid on the bottom surface of the case, an inner ring of the first bearing is connected with a rotary drum, and the rotary drum is connected with a second gear. And the top end of the rotary drum is connected with a second gear. A first motor drives a first gear to rotate, a second gear drives a rotary drum to rotate, a scraper blade cleans dust on the inner wall of the furnace, an electric push rod drives a lifting rod to do lifting motion, the scraper blade moves up and down on the inner wall of the furnace, and the dust cleaning effect of the inner wall of the furnace is guaranteed; and the two sliding blocks synchronously and linearly move, so that the scraping plate is adjusted according to the diameter of the inner wall of the furnace, and the problems that the labor intensity of workers is high and the working efficiency is low due to the fact that the workers clean dust on the inner wall of the gas producer are solved.

Description

Technical Field

[0001] This utility model relates to the field of gasifier technology, specifically to a gasifier ash removal device. Background Technology

[0002] A gasifier is a reactor used to produce coal gas, water gas, and semi-water gas. It uses coal or coke as raw material and air and steam as gasifying agents, undergoing oxidation and reduction reactions in a fixed bed to produce a mixed gas. The specific process includes the oxidation and reduction of coal, generating combustible gases such as carbon monoxide and hydrogen. Gasifiers are widely used in various industrial fields, such as chemical, metallurgical, and machinery manufacturing, as fuel. The produced gas has a high calorific value and is suitable for industrial processes requiring high-temperature combustion.

[0003] During long-term operation, dust gradually accumulates on the inner wall of a gasifier. To prevent dust accumulation and blockage, workers usually use scrapers to clean the dust from the inner wall of the gasifier. However, this method results in high labor intensity and low work efficiency for workers. Therefore, those skilled in the art have provided a dust removal device for gasifiers to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide an ash removal device for a gasifier to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A ash removal device for a gasifier includes a housing. A first motor is installed inside the housing, and a first gear is connected to the output end of the first motor. A first bearing is embedded in the bottom surface of the housing. A rotating cylinder is connected to the inner ring of the first bearing. A second gear is connected to the top of the rotating cylinder, and the first and second gears mesh. An electric push rod is installed inside the rotating cylinder. A lifting rod is connected to one end of the electric push rod, and an adjusting box is connected to the bottom end of the lifting rod. A second motor is installed on the upper surface of the adjusting box. A groove is formed at the bottom end of the lifting rod, and the second motor is located inside the groove. A second bearing is embedded in the inner wall of the adjusting box. A synchronization component is provided in the inner ring of the second bearing. The output end of the second motor is connected to the synchronization component through the second bearing. Symmetrical third bearings are embedded in the inner wall of the adjusting box. Threaded rods are connected to the inner rings of both third bearings. The ends of the two threaded rods that are close to each other are connected to the synchronization component. Slider blocks are threadedly connected to the outer surfaces of both threaded rods, and scrapers are connected to the outer surfaces of both sliders.

[0007] As a further improvement of this utility model: the outer surface of the chassis is provided with a heat dissipation vent, and a filter screen is connected inside the heat dissipation vent.

[0008] As a further improvement of this utility model: the bottom surface of the chassis is connected to two sets of positioning frames, and positioning plates are slidably connected inside the two sets of positioning frames.

[0009] As a further improvement of this utility model: the inner walls of both sets of positioning plates are threaded with fastening rods, and one end of each set of fastening rods is connected to a handle.

[0010] As a further embodiment of this utility model: the synchronization component includes a first bevel gear, the output end of the second motor is connected to the top of the first bevel gear through a second bearing, and the ends of the two threaded rods that are close to each other are each connected to a second bevel gear, and the two second bevel gears mesh with the first bevel gear.

[0011] As a further improvement of this utility model: symmetrical sliding holes are provided on the sides of the two sliders that are close to each other, and limit rods are slidably connected inside the two sets of sliding holes. The ends of the two sets of limit rods that are close to each other are connected to the outer surface of the adjustment box.

[0012] As a further embodiment of this utility model: both sliders have cavities inside, the ends of the two threaded rods that are far apart from each other pass through the sliders and extend into the cavities, and the ends of the two threaded rods that are far apart from each other are connected to limit plates.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This ash-cleaning device for a gasifier uses a first motor to drive a first gear, which in turn drives a second gear to rotate a drum. This causes a scraper to clean the dust from the inner wall of the furnace. An electric push rod drives a lifting rod to move up and down, ensuring the scraper moves up and down against the inner wall of the furnace and guaranteeing effective ash cleaning. A second motor, through a synchronization assembly, drives two threaded rods to rotate synchronously, causing two sliders to move synchronously in a straight line. This allows the scraper to be adjusted according to the diameter of the inner wall of the furnace, ensuring that the scraper contacts the inner wall. This device solves the problem of high labor intensity and low work efficiency caused by workers using scrapers to clean the dust from the inner wall of the gasifier. Attached Figure Description

[0015] Figure 1 This is a front view schematic diagram of a ash removal device for a gasifier;

[0016] Figure 2 This is a side sectional view of the casing of a gasifier cleaning device for a gasifier.

[0017] Figure 3 A side cross-sectional schematic diagram of the rotating cylinder in a gasification device for a gasifier;

[0018] Figure 4 This is a schematic diagram of the front section of the regulating box in a gasifier ash removal device for a gasifier;

[0019] Figure 5 This is a top-section schematic diagram of the slider structure in a ash removal device for a gasifier.

[0020] In the diagram: 1. Chassis; 2. Heat dissipation vent; 3. Filter screen; 4. Rotary drum; 5. Lifting rod; 6. First motor; 7. First gear; 8. Second gear; 9. First bearing; 10. Positioning frame; 11. Positioning plate; 12. Handle; 13. Fastening rod; 14. Electric push rod; 15. Groove; 16. Second motor; 17. Adjustment box; 18. Second bearing; 19. Synchronization assembly; 191. First bevel gear; 192. Second bevel gear; 20. Third bearing; 21. Threaded rod; 22. Limiting rod; 23. Slider; 24. Scraper; 25. Cavity; 26. Limiting plate; 27. Sliding hole. Detailed Implementation

[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figures 1-5In this embodiment of the present invention, a ash removal device for a gasifier includes a housing 1. A first motor 6 is installed inside the housing 1. The output end of the first motor 6 is connected to a first gear 7. A first bearing 9 is embedded in the bottom surface of the housing 1. A rotating cylinder 4 is connected to the inner ring of the first bearing 9. A second gear 8 is connected to the top of the rotating cylinder 4. The first gear 7 and the second gear 8 mesh. An electric push rod 14 is installed inside the rotating cylinder 4. One end of the electric push rod 14 is connected to a lifting rod 5. The bottom end of the lifting rod 5 is connected to an adjusting box 17. A second motor 16 is installed on the upper surface of the adjusting box 17. A groove 15 is formed at the bottom end of the lifting rod 5. The second motor 16 is located inside the groove 15. A second bearing 18 is embedded in the inner wall of the adjusting box 17. A synchronization component 19 is provided on the inner ring of the second bearing 18. The output end of the second motor 16 is connected to a second... Bearing 18 is connected to synchronization component 19. The inner wall of the regulating box 17 is inlaid with symmetrical third bearings 20. The inner rings of the two third bearings 20 are connected to threaded rods 21. The ends of the two threaded rods 21 that are close to each other are connected to synchronization component 19. The outer surfaces of the two threaded rods 21 are threaded with sliders 23. The outer surfaces of the two sliders 23 are connected with scrapers 24. The first motor 6 drives the first gear 7, which enables the second gear 8 to drive the rotating drum 4 to rotate. By setting an electric push rod 14, the scraper 24 can be driven up and down by the lifting rod 5 to clean the inner wall of the furnace, thereby ensuring the cleaning effect. The second motor 16, through synchronization component 19, can drive the two threaded rods 21 to rotate simultaneously, so that the sliders 23 drive the scraper 24 to move linearly, so that the scraper 24 is matched with the diameter of the inner wall of the furnace.

[0024] The outer surface of the casing 1 is provided with a heat dissipation vent 2, and a filter screen 3 is connected inside the heat dissipation vent 2 to facilitate airflow and thus dissipate heat from the first motor 6. The bottom surface of the casing 1 is connected to two sets of positioning frames 10, and positioning plates 11 are slidably connected inside the two sets of positioning frames 10. By sliding the positioning plates 11 inside the positioning frames 10, the fastening rods 13 can be adjusted according to the diameter of the furnace opening. The inner walls of the two sets of positioning plates 11 are threaded with fastening rods 13, and one end of the two sets of fastening rods 13 is connected to a handle 12. By rotating the handle 12, the handle 12 drives the fastening rods 13 to rotate, so that the fastening rods 13 come into contact with the outside of the furnace opening, thereby positioning the device.

[0025] Synchronization component 19 includes a first bevel gear 191. The output end of the second motor 16 is connected to the top of the first bevel gear 191 via a second bearing 18. Two threaded rods 21 are each connected to a second bevel gear 192 at their close ends. Both second bevel gears 192 mesh with the first bevel gear 191. The rotating first bevel gear 191, through its meshing with the second bevel gears 192, can simultaneously drive the two threaded rods 21 to rotate. Two sliders 23 have symmetrical sliding holes 27 on their close sides. The interiors of both sets of sliding holes 27 are slidably connected to... The limiting rods 22, with their ends close to each other, are connected to the outer surface of the adjusting box 17. By sliding within the sliding hole 27, the limiting rods 22 can limit the movement of the slider 23. Each slider 23 has a cavity 25 inside. The ends of the two threaded rods 21 that are far apart from each other pass through the slider 23 and extend into the cavity 25. The ends of the two threaded rods 21 that are far apart from each other are connected to a limiting plate 26. Through the cooperation between the cavity 25 and the limiting plate 26, the slider 23 can be limited, preventing the slider 23 from separating from the threaded rod 21.

[0026] The working principle of this utility model is as follows: During use, the second motor 16 first drives the first bevel gear 191 to rotate through the second bearing 18. The first bevel gear 191 drives the second bevel gear 192 to rotate, and the second bevel gear 192 drives the threaded rod 21 to rotate, so that the slider 23 drives the scraper 24 to move linearly and contact the inner wall of the furnace. Then, the first motor 6 drives the first gear 7 to rotate, and the first gear 7 drives the rotating drum 4 to rotate through the second gear 8, so that the scraper 24 rotates on the inner wall of the furnace to clean the dust on the inner wall of the furnace. At the same time, the electric push rod 14 drives the lifting rod 5 to move up and down, so that the scraper 24 moves up and down on the inner wall of the furnace, thereby ensuring the cleaning effect.

[0027] The above description is merely a preferred embodiment of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A ash removal device for a gasifier, comprising a casing (1), characterized in that, The chassis (1) houses a first motor (6), the output of which is connected to a first gear (7). A first bearing (9) is embedded in the bottom surface of the chassis (1). A rotating cylinder (4) is connected to the inner ring of the first bearing (9). A second gear (8) is connected to the top of the rotating cylinder (4). The first gear (7) meshes with the second gear (8). An electric push rod (14) is installed inside the rotating cylinder (4). One end of the electric push rod (14) is connected to a lifting rod (5). The bottom end of the lifting rod (5) is connected to an adjusting box (17). A second motor (16) is installed on the upper surface of the adjusting box (17). A groove (15) is formed at the bottom end of the lifting rod (5). The second motor (16) is located inside the groove (15). The inner wall of the regulating box (17) is inlaid with a second bearing (18). The inner ring of the second bearing (18) is provided with a synchronization component (19). The output end of the second motor (16) is connected to the synchronization component (19) through the second bearing (18). The inner wall of the regulating box (17) is inlaid with symmetrical third bearings (20). The inner rings of the two third bearings (20) are connected with threaded rods (21). The ends of the two threaded rods (21) that are close to each other are connected to the synchronization component (19). The outer surfaces of the two threaded rods (21) are threaded with sliders (23). The outer surfaces of the two sliders (23) are connected with scrapers (24).

2. The ash removal device for a gasifier according to claim 1, characterized in that, The outer surface of the chassis (1) is provided with a heat dissipation vent (2), and a filter screen (3) is connected inside the heat dissipation vent (2).

3. The ash removal device for a gasifier according to claim 1, characterized in that, The bottom surface of the chassis (1) is connected to two sets of positioning frames (10), and the interior of each of the two sets of positioning frames (10) is slidably connected to a positioning plate (11).

4. The ash removal device for a gasifier according to claim 3, characterized in that, Both sets of positioning plates (11) have fastening rods (13) threadedly connected to their inner walls, and one end of each set of fastening rods (13) is connected to a handle (12).

5. The ash removal device for a gasifier according to claim 1, characterized in that, The synchronization component (19) includes a first bevel gear (191), the output end of the second motor (16) is connected to the top of the first bevel gear (191) through a second bearing (18), and the ends of the two threaded rods (21) that are close to each other are connected to second bevel gears (192), and the two second bevel gears (192) mesh with the first bevel gear (191).

6. The ash removal device for a gasifier according to claim 1, characterized in that, The two sliders (23) have symmetrical sliding holes (27) on their sides that are close to each other. Limiting rods (22) are slidably connected inside the two sets of sliding holes (27). The ends of the two sets of limiting rods (22) that are close to each other are connected to the outer surface of the regulating box (17).

7. The ash removal device for a gasifier according to claim 1, characterized in that, Both sliders (23) have cavities (25) inside. The ends of the two threaded rods (21) that are far apart from each other pass through the sliders (23) and extend into the cavity (25). The ends of the two threaded rods (21) that are far apart from each other are connected to a limit plate (26).

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