Multi-layer temperature control and gas balance device for solid state fermentation of biological feed

Abstract

The utility model discloses a biological feed solid state fermentation multilayer temperature control and gas balance device which comprises a plurality of heating plates and cooling pipes which are arranged in an interlayer of a fermentation tower, the cooling pipes are communicated through connecting pipes, and a plurality of temperature detection probes are arranged on one side of the fermentation tower. The temperatures of different positions in the fermentation tower can be detected through a plurality of temperature detection probes, so that the accuracy of temperature detection in the fermentation tower is improved; a plurality of branch air supply pipes extending into the fermentation tower are arranged on the other side of the fermentation tower, the top of the fermentation tower is communicated with an exhaust pipe, air can be introduced into all positions in the fermentation tower through cooperation of the air compressor, the main air supply pipe and the branch air supply pipes, carbon dioxide in the fermentation tower can be actively exhausted out regularly through cooperation of the negative pressure fan and the exhaust pipe, and gas balance in the tower is guaranteed. The controller can control the heating plate to heat or stop heating according to the temperature detected by each temperature detection probe, and when the temperature is too high, cooling water can be conveyed into the cooling pipe for rapid cooling, so that the temperature regulation and control effect on the feed in the fermentation tower is improved.

Description

Technical Field

[0001] This utility model relates to the field of biological feed fermentation technology, and in particular to a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed. Background Technology

[0002] Solid-state fermentation of bio-feed is a technology that utilizes microorganisms to grow and metabolize on a low-moisture solid substrate, transforming raw materials into nutrient-rich and functionally optimized feed. This technology boasts advantages such as energy conservation and environmental friendliness, strong adaptability to raw materials, and abundant bioactive substances in the products, making it widely used in the feed industry. In actual fermentation processes, multi-layer solid-state fermentation methods are typically employed.

[0003] In the solid-state fermentation process of biological feed, in order to ensure fermentation efficiency, product quality and microbial activity, it is usually necessary to monitor the temperature of the fermentation tower and regulate the gas balance inside the fermentation tower. However, at present, most methods only detect the feed temperature at a certain location inside the fermentation tower, which has a poor effect on the temperature regulation of the feed inside the fermentation tower. At the same time, the traditional method is to use passive exhaust to release carbon dioxide from the fermentation tower, which can easily lead to carbon dioxide accumulation and cause gas imbalance inside the tank. Utility Model Content

[0004] The purpose of this application is to provide a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, so as to solve the problems of poor temperature control of feed in fermentation tower and easy accumulation of carbon dioxide, which in turn causes gas imbalance in the tank.

[0005] To address the aforementioned technical problems, this application provides a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, comprising:

[0006] Multiple heating plates and cooling pipes spaced apart from each heating plate are installed in the interlayer of the fermentation tower. The cooling pipes are connected by connecting pipes. A water supply pipe and a drain pipe connected to the cooling pipes are installed on the outside of the fermentation tower. Multiple temperature detection probes are installed on one side of the fermentation tower between the heating plates and the cooling pipes. Multiple gas supply pipes extending into the fermentation tower are installed on the other side of the fermentation tower. The other end of each gas supply pipe is connected to an air compressor through a main gas supply pipe. An exhaust pipe is connected to the top of the fermentation tower. One end of the exhaust pipe is connected to a negative pressure fan. A control cabinet is fixed on the outside of the fermentation tower. A controller is installed in the control cabinet. Each temperature detection probe and each heating plate is electrically connected to the controller.

[0007] As a preferred embodiment, a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed is characterized in that, after the heating plate is installed around the interlayer sidewall of the fermentation tower, gaps are left at both ends, and the connecting pipe is connected to the upper and lower cooling pipes through the gaps.

[0008] As a preferred embodiment, a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed is provided, wherein an electromagnetic control valve electrically connected to the controller is also provided on the exhaust pipe.

[0009] The solution requires detailed explanation of a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, wherein a display electrically connected to the controller is also installed on the outside of the fermentation tower.

[0010] Further explanation is needed regarding the proposed solution: a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed includes a carbon dioxide concentration detector electrically connected to the controller at the top of the fermentation tower, and the drive motor of the negative pressure fan is electrically connected to the controller.

[0011] Compared with existing technologies, the present invention provides a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, comprising multiple heating plates disposed within the interlayer of a fermentation tower and cooling pipes spaced apart from each heating plate, wherein the cooling pipes are connected by connecting pipes. A water supply pipe and a drain pipe connected to the cooling pipes are disposed on the outside of the fermentation tower. Multiple temperature detection probes are disposed on one side of the fermentation tower between the heating plates and the cooling pipes. During use, the temperature at different locations within the fermentation tower can be detected by multiple temperature detection probes, improving the accuracy of temperature detection within the fermentation tower. Multiple branch gas supply pipes extending into the fermentation tower are disposed on the other side of the fermentation tower, and the other end of each branch gas supply pipe is connected to an air compressor via a main gas supply pipe. An exhaust pipe is connected to the top of the fermentation tower. One end of the exhaust pipe is connected to a negative pressure fan. Through the cooperation of the air compressor, the main air supply pipe, and the various branch air supply pipes, air can be introduced into all parts of the fermentation tower. The negative pressure fan and the exhaust pipe can periodically discharge carbon dioxide from the fermentation tower, achieving active exhaust, preventing the accumulation of carbon dioxide in the fermentation tower, and ensuring gas balance in the tower. A control cabinet is fixed on the outside of the fermentation tower. The control cabinet is equipped with a controller. Each temperature detection probe and each heating plate is electrically connected to the controller. The controller can control the heating plates to heat or stop heating based on the temperature measured by each temperature detection probe. At the same time, when the temperature in any part of the tower is detected to be too high, cooling water can be supplied to the cooling pipe through the water supply pipe to achieve rapid cooling and improve the temperature control effect of the feed in the fermentation tower. Attached Figure Description

[0012] To more clearly illustrate the technical solution of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0013] Figure 1 This is a schematic diagram of a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed provided in an embodiment of this application;

[0014] Figure 2 This is a schematic diagram of a cooling pipe and heating plate structure provided in an embodiment of this application;

[0015] In the diagram: 1. Fermentation tower; 2. Heating plate; 3. Cooling pipe; 4. Connecting pipe; 5. Water supply pipe; 6. Drainage pipe; 7. Temperature detection probe; 8. Branch gas supply pipe; 9. Main gas supply pipe; 10. Exhaust pipe; 11. Negative pressure fan; 110. Drive motor; 12. Control cabinet; 13. Gap; 14. Electromagnetic control valve; 15. Display; 16. Carbon dioxide concentration detector. Detailed Implementation

[0016] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0017] The core of this application is to provide a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, which solves the current problems of poor temperature control of feed in fermentation towers and easy accumulation of carbon dioxide, which in turn causes gas imbalance in the tank.

[0018] Figure 1 This is a schematic diagram of a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed provided in an embodiment of this application. Figure 2 A schematic diagram of a cooling pipe and heating plate structure provided in an embodiment of this application is shown below. Figures 1 to 2 As shown.

[0019] Example 1

[0020] A multi-layer temperature control and gas balance device for solid-state fermentation of biological feed includes multiple heating plates 2 and multiple cooling pipes 3 disposed within the interlayer of a fermentation tower 1. Each cooling pipe 3 is spaced apart from each heating plate 2 and connected to the other cooling pipes 3 via connecting pipes 4. The heating plates 2 heat the feed within the tower, while cooling water is circulated through the cooling pipes 3 to cool the feed within the fermentation tower 1. A water supply pipe 5 and a drain pipe 6, connected to the cooling pipes 3, are located on the outside of the fermentation tower 1. In use, both the water supply pipe 5 and the drain pipe 6 are connected to a water cooling system, allowing cooling water to be supplied to the cooling pipes 3 via the water supply pipe 5 and discharged to the water cooling system via the drain pipe 6 after heat exchange. Multiple temperature detection probes 7 are located between the heating plates 2 and the cooling pipes 3 on one side of the fermentation tower 1, allowing the temperature of the feed at various points within the fermentation tower 1 to be monitored. On the other side of the fermentation tower 1, there are multiple branch air supply pipes 8 extending into the fermentation tower 1. The other end of each branch air supply pipe 8 is connected to an air compressor through a main air supply pipe 9. The air compressor is not shown in the figure. The top of the fermentation tower 1 is connected to an exhaust pipe 10. One end of the exhaust pipe 10 is connected to a negative pressure fan 11. Through the cooperation of the air compressor, the main air supply pipe 9 and each branch air supply pipe 8, air can be periodically introduced into various parts of the fermentation tower 1. When the negative pressure fan 11 is started, carbon dioxide in the fermentation tower 1 can be periodically discharged through the exhaust pipe 10 to ensure the gas balance in the tower. A control cabinet 12 is fixed to the outside of the fermentation tower 1. A controller is installed inside the control cabinet 12. Each temperature detection probe 7 and each heating plate 2 are electrically connected to the controller. In actual use, the controller can control the heating plate 2 to heat or stop heating according to the temperature measured by each temperature detection probe 7. At the same time, when the temperature in various parts of the tower is detected to be too high, cooling water can be supplied to the cooling pipe 3 through the water supply pipe 5 to quickly reduce the temperature of the feed in the tower, thereby improving the temperature control effect of the feed in the fermentation tower 1.

[0021] Example 2

[0022] Based on Example 1, a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed is provided. In order to facilitate the setting of the connecting pipe 4, preferably, after the heating plate 2 is installed around the interlayer side wall of the fermentation tower 1, gaps 13 are left at both ends, and the connecting pipe 4 is connected to the upper and lower cooling pipes 3 through the gaps 13.

[0023] Based on Example 1, a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed is preferably equipped with an electromagnetic control valve 14 electrically connected to the controller on the exhaust pipe 10 to control the exhaust volume. In this embodiment, to improve the intelligence of the device, a carbon dioxide concentration detector 16 electrically connected to the controller is preferably installed at the top of the fermentation tower 1, and the drive motor 110 of the negative pressure fan 11 is electrically connected to the controller. When the controller determines that the concentration value detected by the carbon dioxide concentration detector 16 is greater than the set value, it controls the electromagnetic control valve 14 to open and starts the drive motor 110 to drive the negative pressure fan 11 to work, so as to discharge the carbon dioxide in the fermentation tower 1.

[0024] Based on Example 1, a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed is provided. In order to facilitate the display of the temperature inside the fermentation tower 1, a display 15 electrically connected to the controller is preferably provided on the outside of the fermentation tower 1.

[0025] This utility model provides a multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, including multiple heating plates 2 and cooling pipes 3 spaced apart from each heating plate 2 within the interlayer of a fermentation tower 1. The cooling pipes 3 are connected by connecting pipes 4. A water supply pipe 5 and a drain pipe 6 connected to the cooling pipes 3 are provided on the outside of the fermentation tower 1. Multiple temperature detection probes 7 are located between the heating plates 2 and the cooling pipes 3 on one side of the fermentation tower 1. During use, the temperature at different locations within the fermentation tower 1 can be detected through these multiple temperature detection probes 7, improving the accuracy of temperature detection within the fermentation tower 1. Multiple branch gas supply pipes 8 extending into the fermentation tower 1 are provided on the other side of the fermentation tower 1. The other end of each branch gas supply pipe 8 is connected to an air compressor via a main gas supply pipe 9. An exhaust pipe 10 is connected to the top of the fermentation tower 1. One end of 10 is connected to a negative pressure fan 11. Through the cooperation of the air compressor, the main air supply pipe 9 and the various branch air supply pipes 8, air can be introduced into various parts of the fermentation tower 1. Through the cooperation of the negative pressure fan 11 and the exhaust pipe 10, carbon dioxide in the fermentation tower 1 can be periodically discharged, realizing active exhaust, preventing the accumulation of carbon dioxide in the fermentation tower 1, and ensuring the gas balance in the tower. A control cabinet 12 is fixed on the outside of the fermentation tower 1. A controller is installed in the control cabinet 12. Each temperature detection probe 7 and each heating plate 2 are electrically connected to the controller. The controller can control the heating plate 2 to heat or stop heating according to the temperature measured by each temperature detection probe 7. At the same time, when the temperature in various parts of the tower is detected to be too high, cooling water can be delivered to the cooling pipe 3 through the water supply pipe 5 to achieve the purpose of rapid cooling and improve the temperature control effect of the feed in the fermentation tower 1.

[0026] Other embodiments of this application will readily occur to those skilled in the art upon consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of this application that follow the general principles of this application and incorporate common knowledge or customary techniques in the art disclosed herein. The specification and examples are to be considered exemplary only, and the true scope of this application is indicated by the claims.

[0027] It should be understood that this application is not limited to the precise structure described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The embodiments of this application described above do not constitute a limitation on the scope of protection of this application.

Claims

1. A multi-layer temperature control and gas balance device for solid-state fermentation of biological feed, characterized in that, include: Multiple heating plates (2) and cooling pipes (3) spaced apart from each heating plate (2) are arranged in the interlayer of the fermentation tower (1). The cooling pipes (3) are connected by connecting pipes (4). A water supply pipe (5) and a drain pipe (6) connected to the cooling pipes (3) are arranged on the outside of the fermentation tower (1). Multiple temperature detection probes (7) are arranged between the heating plates (2) and the cooling pipes (3) on one side of the fermentation tower (1). An extension is arranged on the other side of the fermentation tower (1). Multiple gas supply pipes (8) are connected to the fermentation tower (1). The other end of each gas supply pipe (8) is connected to the air compressor through the main gas supply pipe (9). An exhaust pipe (10) is connected to the top of the fermentation tower (1). One end of the exhaust pipe (10) is connected to a negative pressure fan (11). A control cabinet (12) is fixed on the outside of the fermentation tower (1). A controller is installed in the control cabinet (12). Each temperature detection probe (7) and each heating plate (2) are electrically connected to the controller.

2. The multi-layer temperature control and gas balance device for solid-state fermentation of biological feed according to claim 1, characterized in that, After the heating plate (2) is installed around the sandwich side wall of the fermentation tower (1), a gap (13) is left at both ends. The connecting pipe (4) is connected to the upper and lower cooling pipes (3) through the gap (13).

3. The multi-layer temperature control and gas balance device for solid-state fermentation of biological feed according to claim 1, characterized in that, The exhaust pipe (10) is also equipped with an electromagnetic control valve (14) that is electrically connected to the controller.

4. The multi-layer temperature control and gas balance device for solid-state fermentation of biological feed according to claim 1, characterized in that, The fermentation tower (1) is also equipped with a display (15) that is electrically connected to the controller.

5. The multi-layer temperature control and gas balance device for solid-state fermentation of biological feed according to claim 3, characterized in that, The top of the fermentation tower (1) is also equipped with a carbon dioxide concentration detector (16) that is electrically connected to the controller, and the drive motor (110) of the negative pressure fan (11) is electrically connected to the controller.

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