Valve body passivation processing device

Abstract

The utility model discloses a valve body passivation processing device, which relates to the technical field of valve body passivation, and has the technical key points that the valve body passivation processing device comprises a bottom plate, the upper end of the bottom plate is fixedly connected with a passivation pool, a net cage is arranged in the passivation pool, the upper end of the bottom plate is fixedly connected with two mounting plates, and the opposite sides of the two mounting plates are respectively provided with a sliding chute; sliding plates are connected to the inner walls of the two sliding grooves in a sliding mode, a lifting plate is fixedly connected between the two sliding plates, an adjusting mechanism is arranged on the lifting plate, a second threaded rod is rotationally connected between the inner walls of the two sides of one sliding groove, and the second threaded rod is in threaded connection with the corresponding sliding plate. Comprising a reciprocating moving assembly and a clamping assembly, a net cage can be stably fixed, a valve body is driven to do reciprocating motion in a passivation solution, all parts of the valve body can make full contact with the passivation solution, the problem that the quality of a passivation film is poor due to the fact that the valve body is static is effectively solved, and the passivation machining quality of the valve body is improved.

Description

Technical Field

[0001] This utility model relates to the field of valve body passivation technology, specifically to a valve body passivation processing device. Background Technology

[0002] The valve body is a major component of a valve. During its processing, manufacturing, and subsequent transportation and storage, its surface is easily contaminated. It may also develop an oxide layer due to contact with environmental factors such as air and moisture. To solve these problems, passivation treatment of the valve body is an essential and crucial step. Passivation treatment can generate a dense and stable passivation film on the surface of the valve body through a chemical reaction.

[0003] However, when passivating the valve body, directly placing the valve body in the passivation tank while the valve body is stationary results in insufficient and uneven exchange of substances between the passivation liquid and the valve body surface, affecting the passivation quality. Furthermore, in order to achieve a certain passivation effect, it is necessary to extend the immersion time of the valve body in the passivation tank, which reduces production efficiency. Therefore, we propose a new type of valve body passivation processing device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a valve body passivation processing device, which solves the problem that the valve body is in a static state in the passivation pool, resulting in insufficient and uneven contact with the passivation liquid, affecting the passivation quality and increasing costs.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a valve body passivation processing device, including a base plate 1, a passivation pool fixedly connected to the upper end of the base plate, a mesh cage provided in the passivation pool, two mounting plates fixedly connected to the upper end of the base plate, sliding grooves provided on opposite sides of the two mounting plates, sliding plates slidably connected to the inner walls of the two sliding grooves, a lifting plate fixedly connected between the two sliding plates, an adjustment mechanism provided on the lifting plate, a second threaded rod rotatably connected between the inner walls of the two sides of one of the sliding grooves, the second threaded rod being threadedly connected to the corresponding sliding plate, a second motor mounted on the upper end of one of the mounting plates, the output shaft of the second motor extending into the corresponding sliding groove and fixedly connected to the upper end of the second threaded rod, a guide rod fixedly connected between the inner walls of the two sides of the other sliding groove, the guide rod being slidably connected to the corresponding sliding plate;

[0008] The adjustment mechanism includes a reciprocating movement component and a clamping component.

[0009] Preferably, the reciprocating moving assembly includes a moving groove formed in the lifting plate, a movable moving plate is provided in the moving groove, a fixing block is fixedly connected to the lower end of the moving plate, the lower end of the fixing block extends to the outside, a connecting plate is fixedly connected to one side wall of the moving plate, and the connecting plate is elastically connected to the inner wall of the moving groove by a spring.

[0010] Preferably, a rack is slidably connected to the inner wall of the moving groove, one end of the rack is fixedly connected to a connecting block, and the other end of the connecting block is fixedly connected to the other side wall of the moving plate.

[0011] Preferably, a first motor is installed on the outer wall of the lifting plate, and the output shaft of the first motor extends into the moving groove and is fixedly connected to a gear, which meshes with a rack.

[0012] Preferably, the clamping assembly includes a fixing plate fixedly connected to the lower end of the fixing block. The lower end of the fixing plate has two rectangular grooves. A first threaded rod is rotatably connected between the inner walls of the two rectangular grooves. Both first threaded rods are bidirectional threaded rods. The two threaded ends of the two first threaded rods are threadedly connected to clamping plates. The multiple clamping plates cooperate with the wire mesh cage.

[0013] Preferably, the opposite ends of the two first threaded rods both penetrate the fixing plate and extend to the outside, and the opposite ends of the two first threaded rods are fixedly connected with knobs.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a method with the following beneficial effects:

[0016] This invention, by setting an adjustment mechanism including a reciprocating moving component and a clamping component, can stably fix the mesh box and drive the valve body to reciprocate in the passivation liquid, so that all parts of the valve body can fully contact the passivation liquid, effectively solving the problem of poor passivation film quality caused by the valve body being stationary, and improving the passivation processing quality of the valve body. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0019] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A above;

[0020] Figure 4 This is a schematic diagram of the rear structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the right-side cross-sectional structure of the present invention;

[0022] Figure 6 For the present utility model Figure 5 Enlarged structural diagram at point B.

[0023] In the picture:

[0024] 1. Base plate;

[0025] 2. Passivation pool;

[0026] 3. Fish cage;

[0027] 4. Mounting plate;

[0028] 5. Slide groove;

[0029] 6. Sliding plate;

[0030] 7. Lifting plate;

[0031] 8. Adjustment mechanism;

[0032] 81. Reciprocating moving assembly; 811. Moving groove; 812. Moving plate; 813. Fixing block; 814. Connecting plate; 815. Spring; 816. Rack; 817. Connecting block; 818. First motor; 819. Gear;

[0033] 82. Clamping assembly; 821. Fixing plate; 822. Rectangular groove; 823. First threaded rod; 824. Clamping plate; 825. Knob;

[0034] 9. Second threaded rod;

[0035] 10. Second motor;

[0036] 11. Guide rod. Detailed Implementation

[0037] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0038] This utility model provides a technical solution:

[0039] Please see Figures 1-6The valve body passivation processing device includes a base plate 1, a passivation pool 2 fixedly connected to the upper end of the base plate 1, a mesh box 3 set inside the passivation pool 2, two mounting plates 4 fixedly connected to the upper end of the base plate 1, and sliding grooves 5 opened on opposite sides of the two mounting plates 4. Sliding plates 6 are slidably connected to the inner walls of the two sliding grooves 5, and a lifting plate 7 is fixedly connected between the two sliding plates 6. An adjustment mechanism 8 is set on the lifting plate 7. A second threaded rod 9 is rotatably connected between the inner walls on both sides of one of the sliding grooves 5. The second threaded rod 9 is threadedly connected to the corresponding sliding plate 6. A second motor 10 is installed on the upper end of one of the mounting plates 4. The second motor 10 is a servo motor. The end of the output shaft of the second motor 10 extends into the corresponding sliding groove 5 and is fixedly connected to the upper end of the second threaded rod 9. A guide rod 11 is fixedly connected between the inner walls on both sides of the other sliding groove 5. The guide rod 11 is slidably connected to the corresponding sliding plate 6. Through the cooperation of the sliding grooves 5, the sliding plates 6 and the guide rod 11, a stable guide and support are provided for the up and down movement of the lifting plate 7.

[0040] The adjustment mechanism 8 includes a reciprocating moving component 81 and a clamping component 82. The reciprocating moving component 81 allows the mesh cage 3 to reciprocate within the passivation pool 2, so that the valve body placed in the mesh cage 3 can come into more full and uniform contact with the passivation liquid, thereby improving the overall passivation effect. The clamping component 82 can firmly clamp the mesh cage 3, ensuring the smooth progress of the passivation process.

[0041] Furthermore, the reciprocating moving assembly 81 includes a moving groove 811 formed in the lifting plate 7. A movable moving plate 812 is provided in the moving groove 811. A fixing block 813 is fixedly connected to the lower end of the moving plate 812. The lower end of the fixing block 813 extends to the outside. A connecting plate 814 is fixedly connected to one side wall of the moving plate 812. The connecting plate 814 is elastically connected to the inner wall of the moving groove 811 through a spring 815. The elastic force of the spring 815 ensures that the moving plate 812 is always subjected to an elastic restoring force during the movement. When the moving plate 812 moves in one direction, the spring 815 is stretched or compressed, storing elastic potential energy. When the driving force changes direction, the spring 815 releases the elastic potential energy, assisting the moving plate 812 to move in the opposite direction, making the reciprocating motion smoother and more stable.

[0042] Furthermore, a rack 816 is slidably connected to the inner wall of the moving groove 811, a connecting block 817 is fixedly connected to one end of the rack 816, and the other end of the connecting block 817 is fixedly connected to the other side wall of the moving plate 812.

[0043] Furthermore, a first motor 818 is installed on the outer wall of the lifting plate 7. The first motor 818 is a servo motor. The output shaft of the first motor 818 extends into the moving groove 811 and is fixedly connected to a gear 819. The gear 819 is an incomplete gear. The gear 819 meshes with the rack 816. During the rotation of the gear 819, only some teeth mesh with the rack 816. When the toothed part of the gear 819 meshes with the rack 816, it drives the rack 816 to make linear motion, thereby causing the moving plate 812 to move. When the toothless part of the gear 819 rotates to a position opposite to the rack 816, the rack 816 loses its driving force and moves in the opposite direction under the elastic action of the spring 815, thereby realizing the reciprocating motion of the moving plate 812.

[0044] Furthermore, the clamping assembly 82 includes a fixing plate 821 fixedly connected to the lower end of the fixing block 813. The lower end of the fixing plate 821 has two rectangular grooves 822. The inner walls on both sides of the two rectangular grooves 822 are rotatably connected to first threaded rods 823. Both first threaded rods 823 are bidirectional threaded rods. The two threaded ends of the two first threaded rods 823 are threadedly connected to clamping plates 824. The multiple clamping plates 824 cooperate with the mesh box 3. The multiple clamping plates 824 can stably clamp the mesh box 3 from both sides to prevent it from shaking, shifting or even falling off, thus ensuring the stability of the valve body during the passivation process.

[0045] Furthermore, the opposite ends of the two first threaded rods 823 both penetrate the fixed plate 821 and extend to the outside. The opposite ends of the two first threaded rods 823 are fixedly connected to knobs 825. By rotating the knobs 825, the first threaded rods 823 are rotated, thereby adjusting the distance between the clamping plates 824 to accommodate net cages 3 of different sizes and specifications.

[0046] In practical use, the working principle of this utility model is as follows:

[0047] When the operator uses the device, when it is necessary to adjust the height of the mesh box 3 in the passivation tank 2, the second motor 10 can be started, causing the second threaded rod 9 to rotate, which in turn causes the corresponding sliding plate 6 to move. With the cooperation of the guide rod 11, the two sliding plates 6 will move up and down synchronously, driving the lifting plate 7 and the adjustment mechanism 8 installed on the lifting plate 7 and the mesh box 3 to move up and down together, thereby realizing the adjustment of the height position of the mesh box 3 in the passivation tank 2.

[0048] During passivation, the first motor 818 can be started, causing the gear 819 to rotate, which in turn causes the rack 816 meshing with it to move. The movement of the rack 816 can drive the moving plate 812 to move. When the moving plate 812 moves, it will stretch or compress the spring 815, allowing it to store elastic potential energy. When the toothless part of the gear 819 is opposite to the rack 816, the rack 816 will lose power. At this time, the spring 815 releases elastic potential energy, pushing the moving plate 812 to move in the opposite direction, thereby realizing the reciprocating motion of the moving plate 812. The fixed block 813 at the lower end of the moving plate 812 will move together with the moving plate 812, thereby driving the clamping assembly 82 and the mesh box 3 to reciprocate within the passivation pool 2, so that the valve body in the mesh box 3 can make more thorough and uniform contact with the passivation liquid, improving the passivation effect.

[0049] When it is necessary to fix the mesh box 3, turn the knob 825 to drive the first threaded rod 823 to rotate. As the first threaded rod 823 rotates, the two clamping plates 824 will move towards each other. The two clamping plates 824 gradually approach and clamp the mesh box 3, thereby fixing the position of the mesh box 3 and preventing the mesh box 3 from shaking, shifting or even falling off during the operation of the device. This ensures the stability of the valve body during the passivation process. When it is necessary to remove the mesh box 3, turn the knob 825 in the opposite direction so that the two clamping plates 824 move away from each other, releasing the clamp on the mesh box 3, and the mesh box 3 can be easily removed from the device.

[0050] In summary, by improving and optimizing its working principle, the valve body passivation processing device enables height adjustment and reciprocating movement of the valve body during passivation, effectively solving the problems of poor passivation film quality and low processing efficiency when the valve body is stationary, thereby improving the passivation effect and production efficiency of the valve body.

[0051] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. A valve body passivation processing device, comprising a base plate (1), characterized in that: A passivation tank (2) is fixedly connected to the upper end of the base plate (1). A mesh cage (3) is installed inside the passivation tank (2). Two mounting plates (4) are fixedly connected to the upper end of the base plate (1). Slide grooves (5) are provided on opposite sides of the two mounting plates (4). Sliding plates (6) are slidably connected to the inner walls of the two slide grooves (5). A lifting plate (7) is fixedly connected between the two sliding plates (6). An adjustment mechanism (8) is provided on the lifting plate (7). One of the slide grooves (5) has a sliding plate (6) with a sliding plate (6) on it. A second threaded rod (9) is rotatably connected between the inner walls of both sides. The second threaded rod (9) is threadedly connected to the corresponding sliding plate (6). A second motor (10) is installed at the upper end of one of the mounting plates (4). The output shaft of the second motor (10) extends into the corresponding slide groove (5) and is fixedly connected to the upper end of the second threaded rod (9). A guide rod (11) is fixedly connected between the inner walls of the two sides of the other slide groove (5). The guide rod (11) is slidably connected to the corresponding sliding plate (6). The adjustment mechanism (8) includes a reciprocating moving component (81) and a clamping component (82).

2. The valve body passivation processing device according to claim 1, characterized in that: The reciprocating moving assembly (81) includes a moving groove (811) opened in the lifting plate (7), a movable moving plate (812) is provided in the moving groove (811), a fixing block (813) is fixedly connected to the lower end of the moving plate (812), the lower end of the fixing block (813) extends to the outside, a connecting plate (814) is fixedly connected to one side wall of the moving plate (812), and the connecting plate (814) is elastically connected to the inner wall of the moving groove (811) by a spring (815).

3. The valve body passivation processing device according to claim 2, characterized in that: A rack (816) is slidably connected to the inner wall of the moving groove (811). One end of the rack (816) is fixedly connected to a connecting block (817), and the other end of the connecting block (817) is fixedly connected to the other side wall of the moving plate (812).

4. The valve body passivation processing apparatus according to claim 3, characterized in that: The outer wall of the lifting plate (7) is equipped with a first motor (818), the output shaft of the first motor (818) extends into the moving groove (811) and is fixedly connected with a gear (819), which meshes with a rack (816).

5. The valve body passivation processing apparatus according to claim 2, characterized in that: The clamping assembly (82) includes a fixing plate (821) fixedly connected to the lower end of the fixing block (813). The lower end of the fixing plate (821) has two rectangular grooves (822). The inner walls of the two rectangular grooves (822) are rotatably connected to a first threaded rod (823). The two first threaded rods (823) are both bidirectional threaded rods. The two threaded ends of the two first threaded rods (823) are threadedly connected to a clamping plate (824). The multiple clamping plates (824) cooperate with the net cage (3).

6. The valve body passivation processing apparatus according to claim 5, characterized in that: The opposite ends of the two first threaded rods (823) pass through the fixing plate (821) and extend to the outside. The opposite ends of the two first threaded rods (823) are fixedly connected with knobs (825).

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