Electroplating bath for producing copper-clad steel wire
By installing a sloping liquid storage tank and a fiber optic liquid level sensor below the main body of the electroplating tank, the hazards of electroplating solution leakage to personnel and equipment are solved, timely alarm and protection are achieved, and safety and corrosion prevention are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI QIYAN ELECTRONIC TECH CO LTD
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-12
AI Technical Summary
现有电镀槽内部的电镀液体具有腐蚀性，且一旦出现破损泄漏，容易危害工作人员并腐蚀周边器械，未及时发现难以避免事故发生。
An electroplating tank structure was designed, comprising an electroplating tank body, a liquid storage tank, a fiber optic liquid level sensor, and a buzzer. The liquid storage tank, which is set on a slope, and the fiber optic liquid level sensor detect the electroplating liquid, promptly alerting the staff and preventing the spread of hazards.
It effectively reduces the harm of electroplating solutions to workers, prevents corrosion of surrounding equipment, and improves safety and equipment protection capabilities.
Smart Images
Figure CN224227266U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of electroplating tank technology, specifically an electroplating tank for producing copper-clad steel wire. Background Technology
[0002] Electroplating is a process that uses the principle of electrolysis to plate a layer of other metals or alloys onto the surface of certain metals, thereby preventing corrosion, improving wear resistance, conductivity, reflectivity and enhancing aesthetics. The electroplating tank used in the production of copper-clad steel wire is a device that performs the electroplating function on the copper-clad steel wire.
[0003] Currently, the electroplating liquid inside the electroplating tank is a chemical liquid, which is corrosive. If the electroplating tank is damaged and the staff does not notice it in time, the leaked liquid will not only endanger the staff, but also corrode the surrounding equipment. Utility Model Content
[0004] The purpose of this application is to provide an electroplating tank for producing copper-clad steel wire, which solves the problem mentioned in the background art that the electroplating liquid inside the electroplating tank is a chemical liquid, which is corrosive. If the electroplating tank is damaged and not detected by the staff in time, the leaked liquid will not only endanger the staff, but also corrode the surrounding equipment.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This application provides an electroplating tank for producing copper-clad steel wire, including an electroplating tank body. A liquid storage shell is fixedly installed on the outer wall below the electroplating tank body. The inner bottom wall of the liquid storage shell is sloped. A fiber optic liquid level sensor is installed at the lower end of the liquid storage shell below the lowest end. The detection end of the fiber optic liquid level sensor extends to the inner bottom wall of the liquid storage shell. A buzzer is fixedly installed on the outer wall of the liquid storage shell on one side of the fiber optic liquid level sensor.
[0007] By adopting the above technical solution, the main body of the electroplating tank can fix the liquid storage shell. When the main body of the electroplating tank is damaged, the electroplating liquid will fall into the liquid storage shell. The bottom wall of the liquid storage shell is set with a slope, and the fiber optic liquid level sensor is located at the lowest end of the liquid storage shell. Thus, its detection end can detect the electroplating liquid, and the buzzer will promptly remind the staff, reducing the harm of the electroplating liquid to the staff and preventing the surrounding equipment from being corroded.
[0008] Optionally, an inlet pipe is fixedly installed on the outer wall of the electroplating tank body.
[0009] By adopting the above technical solution, the main body of the electroplating tank can fix the liquid inlet pipe, while the liquid inlet pipe can introduce liquid into the main body of the electroplating tank.
[0010] Optionally, multiple sets of support legs are fixedly installed at the lower end of the electroplating tank body.
[0011] By adopting the above technical solution, the support legs can provide support for the main body of the electroplating tank.
[0012] Optionally, a drain pipe is fixedly installed at the lower end of the electroplating tank body located between multiple sets of support legs, and a valve is installed on the outer wall of the drain pipe.
[0013] By adopting the above technical solution, the valve can be used to close and open the drain pipe, and the drain pipe can discharge the residual electroplating solution.
[0014] Optionally, protective rollers are rotatably installed on the inner walls of both sides of the electroplating tank body, with the outer wall of the high end of the protective rollers being higher than the electroplating tank body.
[0015] By adopting the above technical solution, the outer wall of the high end of the protective roller is higher than the main body of the electroplating tank, which facilitates the sliding of the copper-clad steel wire on its outer wall and prevents the copper-clad steel wire from being worn at the corners of the main body of the electroplating tank.
[0016] Optionally, two guide rollers are rotatably mounted on the inner wall of the electroplating tank body located between the two protective rollers.
[0017] By adopting the above technical solution, the guide roller can guide the copper-clad steel wire.
[0018] Optionally, multiple sets of positioning rods are fixedly installed on the inner wall of the electroplating tank body located between the two guide rollers. The upper side of each set of positioning rods is provided with a positioning groove, and the multiple sets of positioning grooves are at the same horizontal plane as the outer wall of the lower end of the guide rollers.
[0019] By adopting the above technical solution, the electroplating tank body can fix the positioning rod, while the copper-clad steel wire can move in the positioning groove on the positioning rod, thereby positioning the copper-clad steel wire.
[0020] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:
[0021] The technical solution of this application uses the main body of the electroplating tank to fix the liquid storage shell. When the main body of the electroplating tank is damaged, the electroplating liquid will fall into the liquid storage shell. The bottom wall of the liquid storage shell is set with a slope, and the fiber optic liquid level sensor is located at the lowest end of the liquid storage shell. Thus, its detection end can detect the electroplating liquid, and the buzzer will promptly remind the staff, reducing the harm of the electroplating liquid to the staff and preventing the surrounding equipment from being corroded. Attached Figure Description
[0022] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0023] Figure 1 This is an axial view schematic diagram of an electroplating tank for producing copper-clad steel wire according to this application;
[0024] Figure 2 This is a front cross-sectional view of an electroplating tank for producing copper-clad steel wire according to this application;
[0025] Figure 3 This is a top view schematic diagram of an electroplating tank for producing copper-clad steel wire according to this application;
[0026] Figure 4 This is a right-side schematic diagram of an electroplating tank for producing copper-clad steel wire according to this application.
[0027] In the diagram: 1. Electroplating tank body; 2. Liquid storage tank; 3. Fiber optic liquid level sensor; 4. Buzzer; 5. Support leg; 6. Protective roller; 7. Guide roller; 8. Positioning rod; 9. Positioning groove; 10. Drain pipe; 11. Valve; 12. Inlet pipe. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-4 This application provides a technical solution: an electroplating tank for producing copper-clad steel wire, including an electroplating tank body 1, a liquid storage shell 2 fixedly installed on the outer wall below the electroplating tank body 1, the inner bottom wall of the liquid storage shell 2 being sloped, an optical fiber liquid level sensor 3 installed at the lower end of the liquid storage shell 2 located below the lowest end of the liquid storage shell 2, the detection end of the optical fiber liquid level sensor 3 extending to the inner bottom wall of the liquid storage shell 2, and a buzzer 4 fixedly installed on the outer wall of the liquid storage shell 2 located on one side of the optical fiber liquid level sensor 3;
[0030] In the technical solution of this application, the electroplating tank body 1 can fix the liquid storage shell 2. When the electroplating tank body 1 is damaged, the electroplating liquid will fall into the liquid storage shell 2. The bottom wall of the liquid storage shell 2 is sloped. The fiber optic liquid level sensor 3 is located at the lowest end of the liquid storage shell 2. Thus, its detection end can detect the electroplating liquid. The buzzer 4 will promptly remind the staff, reduce the harm of the electroplating liquid to the staff, and prevent the surrounding equipment from being corroded.
[0031] In the technical solution of this application, such as Figure 1 and Figure 3 As shown, protective rollers 6 are rotatably installed on the inner walls of both sides of the electroplating tank body 1. The outer wall of the high end of the protective roller 6 is higher than that of the electroplating tank body 1. Because the outer wall of the high end of the protective roller 6 is higher than that of the electroplating tank body 1, the copper-clad steel wire can slide on its outer wall, preventing the copper-clad steel wire from being worn at the corners of the electroplating tank body 1. Two guide rollers 7 are rotatably installed on the inner wall of the electroplating tank body 1 between the two protective rollers 6. The guide rollers 7 can guide the copper-clad steel wire. Multiple sets of positioning rods 8 are fixedly installed on the inner wall of the electroplating tank body 1 between the two guide rollers 7. Positioning grooves 9 are opened on the upper side of the multiple sets of positioning rods 8, and the multiple sets of positioning grooves 9 are at the same level as the outer wall of the low end of the guide rollers 7. The electroplating tank body 1 can fix the positioning rods 8, and the copper-clad steel wire can move in the positioning grooves 9 on the positioning rods 8, thereby positioning the copper-clad steel wire.
[0032] In the technical solution of this application, such as Figure 3 and Figure 4 As shown, an inlet pipe 12 is fixedly installed on the outer wall of the electroplating tank body 1. The inlet pipe 12 can be fixed by the electroplating tank body 1, and the inlet pipe 12 can be used to introduce liquid into the electroplating tank body 1.
[0033] In the technical solution of this application, such as Figure 1 and Figure 4 As shown, multiple sets of support legs 5 are fixedly installed at the lower end of the electroplating tank body 1. The support legs 5 can support the electroplating tank body 1. A drain pipe 10 is fixedly installed at the lower end of the electroplating tank body 1 between the multiple sets of support legs 5. A valve 11 is installed on the outer wall of the drain pipe 10. The valve 11 can close and open the drain pipe 10, and the drain pipe 10 can discharge the residual electroplating solution.
[0034] In use, the inlet pipe 12 allows liquid to enter the electroplating tank body 1. The copper-clad steel wire rests on the outer wall above the protective roller 6, then passes through the outer wall below the guide roller 7, and then passes through the positioning grooves 9 in multiple sets of positioning rods 8, thus facilitating the electroplating of the copper-clad steel wire. The copper-clad steel wire can be placed before the electroplating solution enters, or it can be placed using an external auxiliary support. Furthermore, a conductive mechanism is installed inside the electroplating tank body 1, which can then fix the liquid storage shell 2. When damage occurs, the electroplating solution will fall into the reservoir 2. The bottom wall of the reservoir 2 is sloped, and the fiber optic liquid level sensor 3 is located at the lowest end of the reservoir 2. Thus, its detection end can detect the electroplating solution, and the buzzer 4 will promptly remind the staff, reducing the harm of the electroplating solution to the staff and preventing the surrounding equipment from being corroded. The drain pipe 10 and valve 11 can discharge the residual electroplating solution. The model of the fiber optic liquid level sensor 3 is FRD-FU901-10 / 20.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An electroplating bath for producing copper-clad steel wire, characterized in that: The electroplating tank body (1) includes a liquid storage shell (2) fixedly installed on the outer wall below the electroplating tank body (1). The inner bottom wall of the liquid storage shell (2) is sloped. A fiber optic liquid level sensor (3) is installed at the lower end of the liquid storage shell (2) below the lowest end of the liquid storage shell (2). The detection end of the fiber optic liquid level sensor (3) extends to the inner bottom wall of the liquid storage shell (2). A buzzer (4) is fixedly installed on the outer wall of the liquid storage shell (2) on one side of the fiber optic liquid level sensor (3).
2. The electroplating tank for producing copper-clad steel wire according to claim 1, characterized in that, An inlet pipe (12) is fixedly installed on the outer wall of the electroplating tank body (1).
3. The electroplating tank for producing copper-clad steel wire according to claim 1, characterized in that, Multiple sets of support legs (5) are fixedly installed at the lower end of the electroplating tank body (1).
4. An electroplating tank for producing copper-clad steel wire according to claim 3, characterized in that, A drain pipe (10) is fixedly installed at the lower end of the electroplating tank body (1) located between multiple sets of support legs (5), and a valve (11) is installed on the outer wall of the drain pipe (10).
5. An electroplating bath for producing copper-clad steel wire according to claim 1, characterized in that, Protective rollers (6) are rotatably installed on the inner walls of both sides of the electroplating tank body (1), and the outer wall of the high end of the protective rollers (6) is higher than the electroplating tank body (1).
6. An electroplating bath for producing copper-clad steel wire according to claim 5, characterized in that, Two guide rollers (7) are rotatably mounted on the inner wall of the electroplating tank body (1) located between two protective rollers (6).
7. An electroplating bath for producing copper-clad steel wire according to claim 6, characterized in that, Multiple sets of positioning rods (8) are fixedly installed on the inner wall of the electroplating tank body (1) located between the two guide rollers (7). The upper side of the multiple sets of positioning rods (8) is provided with positioning grooves (9), and the multiple sets of positioning grooves (9) are on the same horizontal plane as the outer wall of the lower end of the guide rollers (7).