Jacquard dust collection device for processing antibacterial mattress fabric

By employing an alternating beater plate structure and a dust collection system in the jacquard machine's dust collection device, the problem of incomplete local coverage is solved, achieving comprehensive cleaning of the fabric surface and improving dust removal efficiency.

CN224227520UActive Publication Date: 2026-05-12HANGZHOU ZHUOYA TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HANGZHOU ZHUOYA TEXTILE CO LTD
Filing Date
2025-06-11
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing jacquard machine dust collection devices have limitations in dust removal, resulting in incomplete coverage of certain areas and creating dust blind spots, making it difficult to achieve full coverage of the fabric surface.

Method used

It adopts a multi-set staggered beating plate structure, and the servo motor drives the hinge rod to drive the sleeve roller to fold, forming a continuous wave-like dust removal trajectory. Combined with the dust suction structure, it can achieve comprehensive beating of the fabric and dust collection.

Benefits of technology

It improves dust removal efficiency, eliminates dust removal dead corners, and achieves full coverage of the fabric surface and efficient dust removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of jacquard machines, in particular to a jacquard machine dust collection device for processing antibacterial mattress fabrics, which comprises a cover plate, two beating structures are fixedly mounted on two sides of the outer surface of the cover plate, and each beating structure comprises a fixing frame and a fixing plate; through a flapping structure, when dust removal work is conducted on a fabric body, servo motors on the two sides drive an output shaft of the flapping structure to drive a second hinge rod to rotate, and due to the fact that the second hinge rod is hinged to a first hinge rod through a third hinge rod, the first hinge rod can be driven to move up and down in a sleeve plate; due to the fact that one end of the first hinge rod is hinged to the hinge base, the hinge base can drive the sleeve roller to be continuously turned over, the two sides can continuously flap the fabric body, due to the fact that the staggered flapping plates on the two sides are alternately arranged, a continuous wave type dust removal track can be formed during flapping, the area coverage blind area is eliminated, and the dust removal efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of jacquard machine technology, specifically a dust collection device for jacquard machines used in processing antibacterial mattress fabrics. Background Technology

[0002] The jacquard loom, as a textile tool, is an important invention of ancient China. Archaeological evidence confirms that traces of silk fabrics preserved on bronze artifacts from tombs at Yin Ruins in Anyang, Henan Province, include not only plain-weave silk but also jacquard brocade. This indicates that the jacquard loom existed in my country as early as the Shang Dynasty. Ordinary looms could only produce plain-weave fabrics; only jacquard looms could weave fabrics with complex patterns.

[0003] Patent No.: CN222226731U, a dust collection device for a jacquard machine processing antibacterial mattress fabric, including a dust collection box, a dust collection box, and a feed inlet. The bottom of the dust collection box is bolted to the dust collection box, which collects lint, thread ends, dust, and other impurities after dust collection. A drive motor drives a rotating shaft to rotate, which in turn drives a cam to rotate. The rotating cam intermittently pushes a push plate downwards. The spring at the bottom of the push plate is compressed and then rebounds, causing the push plate to lift. The reciprocating push of the cam and spring achieves the up-and-down movement of the push plate. The push plate drives a movable shaft, which in turn drives a striking plate to vibrate up and down, thereby shaking and vibrating the fabric.

[0004] The dust removal method for fabric using a single beating plate as described in the above application documents has certain shortcomings in actual use: a single beating plate can only act on a local area, easily creating dust removal dead corners and making it difficult to achieve full coverage of the fabric surface. Based on the shortcomings of existing technology, this utility model designs a jacquard machine dust collection device for processing antibacterial mattress fabric. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a dust collection device for a jacquard machine used in processing antibacterial mattress fabrics, which has the advantage of achieving efficient dust removal through the alternating motion of multiple sets of beating plates.

[0006] This utility model provides the following technical solution: a dust collection device for a jacquard machine processing antibacterial mattress fabric, comprising a cover plate, two beater structures fixedly installed on both sides of the outer surface of the cover plate, each beater structure comprising a fixed frame and a fixed plate; a sleeve plate fixedly installed on the inner side of the two fixed frames, a support rod fixedly installed on the top of the two fixed frames, a sleeve roller rotatably installed between the two support rods, an alternating beater plate fixedly installed on one side of the outer surface of the two sleeve rollers, the alternating beater plates on both sides being alternately arranged, a hinge seat fixedly installed on one side of the outer surface of the two sleeve rollers, a servo motor fixedly installed inside the two fixed plates, a second hinge rod fixedly installed at one end of the output shaft of the two servo motors, a third hinge rod hingedly installed at one end of the two second hinge rods, a first hinge rod hingedly installed at one end of the two third hinge rods, and the tops of the two first hinge rods hingedly connected to the hinge seat.

[0007] By adopting the above technical solution, the output shafts of the servo motors on both sides drive the second hinge rod to rotate. Since the second hinge rod is hinged to the first hinge rod via a third hinge rod, the first hinge rod can move up and down inside the sleeve plate. Because one end of the first hinge rod is hinged to the hinge seat, the hinge seat can cause the sleeve roller to fold continuously, thereby continuously beating the fabric body from both sides. Due to the alternating arrangement of the staggered beating plates on both sides, a continuous wave-like dust removal trajectory can be formed during beating, eliminating blind spots in area coverage and improving dust removal efficiency.

[0008] As a preferred embodiment of this utility model, a first support rod is fixedly installed on the bottom of the outer surface of the two fixed frames, and one end of the two first support rods is fixedly connected to the cover plate.

[0009] By adopting the above technical solution, the fixed frame can be supported by the first support rod, thereby improving its stability.

[0010] As a preferred embodiment of this utility model, the two first hinge rods are sleeved and connected to the sleeve plate.

[0011] By adopting the above technical solution, the first hinge rod can be limited by the sleeve plate, which facilitates its up and down movement.

[0012] As a preferred embodiment of this utility model, a dust-collecting structure is fixedly installed on both sides of the inner side of the cover plate, and the two dust-collecting structures include an inner groove plate.

[0013] By adopting the above technical solution, the inner groove plate facilitates the installation of the vacuum cleaner and forms a seal with the cover plate.

[0014] As a preferred embodiment of this utility model, a vacuum cleaner is fixedly installed inside the two inner groove plates, and multiple vacuum ports are fixedly installed on one side of the two inner groove plates.

[0015] By adopting the above technical solution, dust floating on the surface of the fabric can be removed.

[0016] As a preferred embodiment of this utility model, a through pipe is fixedly installed on one side of the outer surface of the two inner groove plates, and a fixing box is fixedly installed at the end of the two through pipes.

[0017] By adopting the above technical solution, dust can be collected using two fixed boxes.

[0018] As a preferred embodiment of this utility model, a collection box is placed inside the fixed box, and the collection box is connected to the through pipe.

[0019] By adopting the above technical solution, the dust enters the collection box through the dust pipe for collection.

[0020] As a preferred embodiment of this utility model, second support rods are fixedly installed on both sides of the top of the cover plate, and the outer surfaces of the two second support rods are rolled with the main body of fabric. Two bases are fixedly installed at the bottom of the cover plate.

[0021] By adopting the above technical solution and making assumptions about two pairs, flatness is maintained during jacquard work.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. A dust collection device for a jacquard machine processing antibacterial mattress fabric, through a beating structure, when performing dust removal on the main body of the fabric, is driven by servo motors on both sides, causing their output shafts to rotate the second hinge rod. Since the second hinge rod is hinged to the first hinge rod through a third hinge rod, the first hinge rod can be driven to move up and down inside the sleeve plate. Since one end of the first hinge rod is hinged to the hinge seat, the hinge seat can drive the sleeve roller to fold continuously, thereby continuously beating the main body of the fabric on both sides. Since the alternating beating plates on both sides are set alternately, a continuous wave-like dust removal trajectory can be formed during beating, eliminating blind spots in area coverage and improving dust removal efficiency.

[0024] 2. The dust collection device for a jacquard machine used for processing antibacterial mattress fabric, through a dust collection structure, after the dust on the surface of the fabric is knocked off by the beating structure, the dust floating on the surface of the fabric is sucked away by the internal fans of the dust collectors on both sides through the dust collection port and collected in the collection box through the pipe. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0026] Figure 2 This is a schematic diagram of the main structure of the fabric of this utility model;

[0027] Figure 3 This is a schematic diagram of the striking structure of this utility model;

[0028] Figure 4 This is a schematic diagram of the fixing plate structure of this utility model;

[0029] Figure 5 This is a schematic diagram of the dust collection structure of this utility model.

[0030] In the diagram: 1. Cover plate; 2. Base; 3. Beating structure; 31. Fixing frame; 32. First support rod; 33. Sleeve plate; 34. Support rod; 35. Sleeve roller; 36. Interlaced beating plates; 37. Hinge seat; 38. First hinge rod; 39. Fixing plate; 310. Servo motor; 311. Second hinge rod; 312. Third hinge rod; 4. Dust collection structure; 41. Inner groove plate; 42. Vacuum cleaner; 43. Dust collection port; 44. Through pipe; 45. Fixing box; 46. Collection box; 5. Second support rod; 6. Fabric body. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-5 A dust collection device for a jacquard machine used for processing antibacterial mattress fabric includes a cover plate 1. Beating structures 3 are fixedly installed on both sides of the outer surface of the cover plate 1. Each beating structure 3 includes a fixed frame 31 and a fixed plate 39. Sleeve plates 33 are fixedly installed on the inner sides of the two fixed frames 31. Support rods 34 are fixedly installed on the top of the two fixed frames 31. Rollers 35 are rotatably installed between the two support rods 34. Alternating beaters 36 are fixedly installed on one side of the outer surface of the two rollers 35, with alternating beaters 36 on both sides. Hinge seats 37 are fixedly installed on one side of the outer surface of the two rollers 35. Servo motors 310 are fixedly installed inside the two fixed plates 39. Second hinge rods 311 are fixedly installed at one end of the output shaft of the two servo motors 310. Third hinge rods 312 are hingedly installed at one end of the two second hinge rods 311. First hinge rods 38 are hingedly installed at one end of the two third hinge rods 312. The tops of the two first hinge rods 38 are hingedly connected to the hinge seats 37.

[0033] Please see Figure 3-5Two first support rods 32 are fixedly installed on the bottom of the outer surface of the two fixed frames 31, and one end of the two first support rods 32 is fixedly connected to the cover plate 1. Two first hinge rods 38 are sleeved and connected to the sleeve plate 33.

[0034] Driven by the servo motors 310 on both sides, their output shafts drive the second hinge rod 311 to rotate. Since the second hinge rod 311 is hinged to the first hinge rod 38 through the third hinge rod 312, the first hinge rod 38 can be driven to move up and down inside the sleeve plate 33. Since one end of the first hinge rod 38 is hinged to the hinge seat 37, the hinge seat 37 can drive the sleeve roller 35 to fold continuously.

[0035] Please see Figure 5 The cover plate 1 has two dust collection structures 4 fixedly installed on its inner sides. Each dust collection structure 4 includes an inner groove plate 41. A vacuum cleaner 42 is fixedly installed inside the two inner groove plates 41, and multiple suction ports 43 are fixedly installed on one side of each inner groove plate 41. A connecting pipe 44 is fixedly installed on one side of the outer surface of each inner groove plate 41, and a fixed box 45 is fixedly installed at the end of each connecting pipe 44. A collection box 46 is placed inside the fixed box 45 and is connected to the connecting pipe 44. Second support rods 5 are fixedly installed on both sides of the top of the cover plate 1, and a fabric body 6 is rolled up on the outer surface of the two second support rods 5. Two bases 2 are fixedly installed at the bottom of the cover plate 1.

[0036] After the dust is knocked off the surface of the fabric body 6 by the patting structure 3, the dust floating on the surface of the fabric body 6 is sucked away by the internal fans of the vacuum cleaners 42 on both sides through the suction port 43 and collected in the collection box 46 through the pipe 44.

[0037] Working principle: When a jacquard machine vacuuming device for processing antibacterial mattress fabric is used, the fabric body 6 is first mounted on the outer surface of the second support rod 5, passing through the inside of the cover plate 1. During dust removal of the fabric body 6, the output shafts of the servo motors 310 on both sides drive the second hinge rod 311 to rotate. Since the second hinge rod 311 is hinged to the first hinge rod 38 via the third hinge rod 312, the first hinge rod 38 can move up and down inside the sleeve plate 33. One end of 38 is hinged to the hinge seat 37, which can cause the hinge seat 37 to drive the sleeve roller 35 to fold continuously. This allows both sides to continuously beat the fabric body 6. Since the alternating beaters 36 on both sides are arranged, a continuous wave-like dust removal trajectory can be formed during beating, eliminating blind spots in area coverage. After the beating structure 3 beats off the dust on the surface of the fabric body 6, the dust is removed by starting the vacuum cleaners 42 on both sides through the suction port 43. The dust then enters the collection box 46 through the pipe 44 for collection.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust collection device for a jacquard machine used for processing antibacterial mattress fabric, comprising a cover plate (1), characterized in that: The outer surface of the cover plate (1) is fixedly installed with two beater structures (3), and the two beater structures (3) include a fixed frame (31) and a fixed plate (39); A sleeve plate (33) is fixedly installed on the inner side of the two fixed frames (31), a support rod (34) is fixedly installed on the top of the two fixed frames (31), a sleeve roller (35) is rotatably installed between the two support rods (34), an alternating beater (36) is fixedly installed on one side of the outer surface of the two sleeve rollers (35), the alternating beaters (36) on both sides are alternately arranged, a hinge seat (37) is fixedly installed on one side of the outer surface of the two sleeve rollers (35), a servo motor (310) is fixedly installed inside the two fixed plates (39), a second hinge rod (311) is fixedly installed at one end of the output shaft of the two servo motors (310), a third hinge rod (312) is hingedly installed at one end of the two second hinge rods (311), a first hinge rod (38) is hingedly installed at one end of the two third hinge rods (312), and the top of the two first hinge rods (38) is hingedly connected to the hinge seat (37).

2. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 1, characterized in that: The bottom of the outer surface of the two fixed frames (31) is fixedly installed with first support rods (32), and one end of the two first support rods (32) is fixedly connected to the cover plate (1).

3. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 1, characterized in that: The two first hinge rods (38) are sleeved and connected to the sleeve plate (33).

4. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 1, characterized in that: Dust-collecting structures (4) are fixedly installed on both sides of the inside of the cover plate (1), and the two dust-collecting structures (4) include an inner groove plate (41).

5. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 4, characterized in that: A vacuum cleaner (42) is fixedly installed inside the two inner groove plates (41), and a plurality of vacuum ports (43) are fixedly installed on one side of the two inner groove plates (41).

6. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 4, characterized in that: A through pipe (44) is fixedly installed on one side of the outer surface of the two inner groove plates (41), and a fixing box (45) is fixedly installed at the end of the two through pipes (44).

7. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 6, characterized in that: The fixed box (45) contains a collection box (46), which is connected to the pipe (44).

8. The dust collection device for a jacquard machine processing antibacterial mattress fabric according to claim 1, characterized in that: The top two sides of the cover plate (1) are fixedly installed with second support rods (5), and the outer surfaces of the two second support rods (5) are rolled with fabric body (6). The bottom of the cover plate (1) is fixedly installed with two bases (2).