Device for assisting detection of reciprocating frictional wear performance of diamond lubricating oil
By designing a device that includes a support, an oil tank, a grinding tank, and a sampling component, the device simulates frictional states under different conditions and separates sludge, thus solving the problem that existing devices cannot comprehensively evaluate the frictional and wear performance of diamond lubricating oil and achieving comprehensive testing of lubricating oil performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- VANTRANS INTELLIGENT MFG CO LTD
- Filing Date
- 2025-04-07
- Publication Date
- 2026-05-12
AI Technical Summary
Existing devices for testing the performance of diamond lubricants only measure the coefficient of friction and cannot comprehensively evaluate their other properties, especially reciprocating friction and wear performance.
A device comprising a support, an oil storage tank, a grinding tank, a sampling component, a driving component, a clamping component, and a fixing component was designed. This device can simulate friction states under different working conditions and filter and separate the sludge generated by friction through the sampling component for comprehensive testing.
It can comprehensively evaluate the tribological and wear performance of diamond lubricants under various working conditions, providing data support for the research and development and application of lubricants.
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Figure CN224231531U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wear detection equipment technology, and more specifically, to a device for assisting in the detection of the reciprocating friction and wear performance of diamond lubricating oil. Background Technology
[0002] Diamond lubricant is a new type of lubricant that uses nano-sized diamond particles as the core additive. Through surface modification technology (such as silylation reaction) or emulsion dispersion technology, diamond is uniformly suspended in the base oil. The nano-sized diamond particles form a "structural film" on the surface of the friction pair, which transforms sliding friction into rolling friction, reduces the coefficient of friction, and can fill the surface of the friction pair, change the surface roughness of the friction pair, reduce wear debris caused by friction, and thus reduce sludge formation.
[0003] Existing devices for testing the performance of diamond lubricating oils only measure the coefficient of friction between two friction blocks using sensors during testing, thereby determining the performance parameters and wear and tear status of the diamond lubricating oil. This function is relatively limited and cannot comprehensively test other properties of the lubricating oil.
[0004] Therefore, we propose a device for assisting in the testing of the reciprocating friction and wear performance of diamond lubricating oil to solve the existing problems. Utility Model Content
[0005] The purpose of this invention is to provide a device for assisting in the testing of the reciprocating friction and wear performance of diamond lubricating oil, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for assisting in the testing of the reciprocating friction and wear performance of diamond lubricating oil, comprising a bracket, an oil storage tank inside the bracket, a grinding groove mounted on the top surface of the bracket, a sampling component connected between the grinding groove and the oil storage tank, a fixing component on the grinding groove, a grinding plate clamped between the fixing component and the grinding groove, a driving component mounted above the grinding groove, a clamping component driven and connected to the driving component, and a grinding block detachably mounted at one bottom end of the clamping component.
[0007] Preferably, the bottom of the grinding tank is provided with at least two sampling holes penetrating the grinding tank, and the sampling assembly includes at least two sampling tubes communicating with the sampling holes and a suction pump fixedly installed at the bottom of the grinding tank. One end of the bottom of the sampling tube is provided with a first connecting pipe, the suction pump is provided with a second connecting pipe communicating with the first connecting pipe, and the bottom of the suction pump is provided with a third connecting pipe communicating with an oil storage tank.
[0008] Preferably, the sampling tube is detachably connected to the sampling hole, and the first connecting tube and the second connecting tube are detachably connected.
[0009] Preferably, a filter screen is installed in the sampling tube.
[0010] Preferably, the sampling hole is provided with a first piston.
[0011] Preferably, the driving component includes two sets of first reciprocating motion modules arranged along the length direction of the grinding groove, a synchronization component is provided between the two sets of first reciprocating motion modules, a second reciprocating motion module is slidably connected to the two sets of first reciprocating motion modules, the second reciprocating motion module is arranged along the width direction of the grinding groove and a clamping component is slidably connected to the second reciprocating motion module.
[0012] Preferably, the clamping assembly includes a pressure driver disposed perpendicular to the end face of the grinding groove, the output end of the bottom of the pressure driver is driven to be connected to a base, a clamping claw is mounted on the base, and the clamping claw is clamped to the grinding block.
[0013] Preferably, the fixing component includes a fixing plate, which is disposed above the grinding tank and one end is fixedly connected to the side wall of the grinding tank. The fixing plate is provided with a movable rod that can slide through the fixing plate. One end of the movable rod that passes through the bottom of the fixing plate is connected to a pressure plate. A spring is fitted on the movable rod and is disposed between the pressure plate and the bottom surface of the fixing plate.
[0014] Preferably, a communicating vessel is provided between the grinding tank and the oil storage tank.
[0015] Preferably, the end face of the grinding tank is also provided with a drain port that penetrates the grinding tank. The communicating vessel includes a communicating pipe and a communicating valve. One end of the communicating pipe is connected to the drain port, and the other end is equipped with a communicating valve. The other end of the communicating valve is connected to an oil storage tank. A second piston is provided on the drain port.
[0016] This invention provides a device for assisting in the testing of the reciprocating friction and wear performance of diamond lubricating oil. Compared with the prior art, its advantages are as follows: This invention, by setting a driving component, a fixing component, and a clamping component on the grinding tank to assist in simulating the friction state between components under different working conditions, can comprehensively evaluate the friction and wear performance of diamond lubricating oil under various working conditions, adapting to different testing needs. By using a sampling component to filter and separate the sludge generated by friction from the diamond lubricating oil in the grinding tank for testing and analysis, it can effectively assist in the testing of the reciprocating friction and wear performance of diamond lubricating oil, providing data support for the research and development and application of lubricating oil. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a front view structural diagram of the present utility model;
[0019] Figure 3 This is an exploded view of the layout structure between the grinding groove and the grinding plate of this utility model.
[0020] Figure 4 This is a three-dimensional structural diagram illustrating the connection between the sampling component and the oil storage tank of this utility model.
[0021] Figure 5 This is a three-dimensional sectional view of the internal structure of this utility model;
[0022] Figure 6 For the present utility model Figure 5 Enlarged schematic diagram of a portion of the structure at point A;
[0023] Figure 7 For the present utility model Figure 5 Enlarged schematic diagram of the structure at point B in the middle;
[0024] Figure 8 For the present utility model Figure 5 A magnified view of the structure at point C.
[0025] In the diagram: 1. Grinding tank; 11. Sampling hole; 12. First piston; 13. Grinding plate; 14. Drain outlet; 15. Second piston; 2. Support; 3. Oil storage tank; 4. Communicator; 41. Communicating pipe; 42. Communicating valve; 5. Fixing assembly; 51. Fixing plate; 52. Movable rod; 53. Spring; 54. Pressure plate; 6. Drive assembly; 61. First reciprocating motion module; 62. Synchronization assembly; 63. Second reciprocating motion module; 7. Clamping assembly; 71. Downward driver; 72. Base; 73. Gripper; 8. Sampling assembly; 81. Sampling tube; 811. Filter screen; 812. First connecting pipe; 82. Suction pump; 821. Second connecting pipe; 822. Third connecting pipe. Detailed Implementation
[0026] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0027] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0028] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated components, elements, or parts to having a specific orientation, or to be constructed and operated in a specific orientation.
[0029] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0030] In addition, the term "multiple" should mean two or more.
[0031] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments. Example
[0032] like Figures 1 to 8As shown, a device for assisting in the testing of the reciprocating friction and wear performance of diamond lubricating oil includes a support 2, an oil reservoir 3 inside the support 2, a grinding groove 1 mounted on the top surface of the support 2, a sampling component 8 connected between the grinding groove 1 and the oil reservoir 3, a fixing component 5 on the grinding groove 1, a grinding plate 13 clamped between the fixing component 5 and the grinding groove 1, a driving component 6 mounted above the grinding groove 1, a clamping component 7 driven to the driving component 6, and a grinding block detachably mounted at one bottom end of the clamping component 7. In use, diamond lubricating oil is added to the grinding groove 1, and the fixing component 5 on the grinding groove 1 is used to clamp and mount the grinding plate 13, immersing the grinding plate 13 in the diamond lubricating oil as a primary contact surface for wear testing. The driving component 6 mounted above the grinding groove 1 provides power to drive the grinding plate 13. The moving clamping assembly 7 reciprocates to hold the grinding block, enabling it to reliably and stably rub against the grinding plate 13 in the diamond lubricant during the test. One end of the grinding block is detachably connected to the clamping assembly 7, facilitating the replacement of grinding blocks of different materials or shapes to change the coefficient of friction and conduct multiple tests with different parameters. During the test, by adjusting parameters such as the speed of the driving assembly 6 and the downward pressure of the clamping assembly 7, the friction state between the grinding block and the grinding plate 13 under different working conditions can be simulated to evaluate the friction and wear performance of the diamond lubricant under different conditions. After the test, the diamond lubricant is sampled by the sampling assembly 8 to detect the material information in the sludge generated by friction, thereby determining the friction and wear performance of the diamond lubricant.
[0033] Furthermore, the bottom of the grinding tank 1 is provided with at least two sampling holes 11 penetrating the grinding tank 1. The sampling assembly 8 includes at least two sampling tubes 81 communicating with the sampling holes 11 and a suction pump 82 fixedly installed at the bottom of the grinding tank 1. One end of the bottom of the sampling tube 81 is provided with a first connecting pipe 812. The suction pump 82 is provided with a second connecting pipe 821 communicating with the first connecting pipe 812. The bottom of the suction pump 82 is provided with a third connecting pipe 822 communicating with the oil storage tank 3. In use, the suction pump 82 generates suction force on the diamond lubricating oil, causing the diamond lubricating oil to enter the sampling tube 81 through the sampling holes 11 for filtration. The filtered diamond lubricating oil flows sequentially through the second connecting pipe 821 and the third connecting pipe 822 under the action of the suction pump 82 and is recovered into the oil storage tank 3.
[0034] Furthermore, the sampling tube 81 is detachably connected to the sampling port 11, and the first connecting tube 812 and the second connecting tube 821 are detachably connected. In use, it is convenient to remove the sampling tube 81 to collect the sludge sample collected in the sampling tube 81 for testing.
[0035] Furthermore, a filter screen 811 is installed in the sampling tube 81 to filter and separate the diamond lubricating oil and the sludge generated after grinding for sampling.
[0036] Furthermore, a first piston 12 is provided on the sampling hole 11. During use, the first piston 12 is sealed to the sampling hole 11 during the testing process to prevent the diamond lubricating oil in the grinding tank 1 from leaking. When sampling, the first piston 12 is removed so that the grinding tank 1 is connected to the sampling tube 81 through the sampling hole 11 for sampling.
[0037] Furthermore, the drive assembly 6 includes two sets of first reciprocating motion modules 61 arranged along the length direction of the grinding groove 1. A synchronization assembly 62 is provided between the two sets of first reciprocating motion modules 61. A second reciprocating motion module 63 is slidably connected to the two sets of first reciprocating motion modules 61. The second reciprocating motion module 63 is arranged along the width direction of the grinding groove 1 and a clamping assembly 7 is slidably connected to the second reciprocating motion module 63. In use, the first reciprocating motion module 61 and the second reciprocating motion module 63 are used to drive the clamping assembly 7 to reciprocate above the grinding groove 1. The grinding block installed on the clamping assembly 7 rubs against the grinding plate 13 arranged in the grinding groove 1, thereby detecting the performance of the diamond lubricating oil in the grinding groove 1.
[0038] Furthermore, the clamping assembly 7 includes a pressure driver 71 disposed perpendicular to the end face of the grinding tank 1. The output end of the bottom of the pressure driver 71 is driven to connect to a base 72. A gripper 73 is mounted on the base 72. The gripper 73 is clamped to the grinding block. In use, by controlling the stroke of the output end of the bottom of the pressure driver 71, the pressure applied by the grinding block clamped on the gripper 73 to the grinding plate 13 disposed in the grinding tank 1 can be changed. This allows for the detection of friction loss of diamond lubricating oil under various pressures.
[0039] Furthermore, the fixing component 5 includes a fixing plate 51, which is disposed above the grinding tank 1 and fixedly connected at one end to the side wall of the grinding tank 1. The fixing plate 51 is provided with a movable rod 52 that can slide through the fixing plate 51. One end of the movable rod 52 that passes through the bottom of the fixing plate 51 is connected to a pressure plate 54. A spring 53 is fitted on the movable rod 52 and is disposed between the pressure plate 54 and the bottom surface of the fixing plate 51. In use, the grinding plate 13 is placed in the grinding tank 1, and the spring 53 applies a spring force downward to the fixing plate 51, which cooperates with the end face of the grinding tank 1 to clamp and fix the grinding plate 13, making the installation or replacement of the grinding plate 13 more convenient and efficient.
[0040] Furthermore, a connector 4 is provided between the grinding tank 1 and the oil storage tank 3, which is used to collect and recover the remaining diamond lubricating oil in the grinding tank 1 into the oil storage tank 3 after the test is completed.
[0041] Furthermore, the end face of the grinding tank 1 is also provided with a drain port 14 that penetrates the grinding tank 1. The communicating vessel 4 includes a communicating pipe 41 and a communicating valve 42. One end of the communicating pipe 41 is connected to the drain port 14, and the other end is equipped with the communicating valve 42. The other end of the communicating valve 42 is connected to the oil storage tank 3. A second piston 15 is provided on the drain port 14. During use, the second piston 15 is sealed to the drain port 14 during the testing process to prevent the diamond lubricating oil from leaking. After the test is completed, the second piston 15 is pulled out and the communicating valve 42 is opened to connect the grinding tank 1 and the oil storage tank 3 through the communicating vessel 4. The diamond lubricating oil flows into the oil storage tank 3 through the communicating vessel 4 for recycling.
[0042] The working principle of this utility model is as follows: During testing, the grinding plate 13 is installed in the grinding tank 1, with the size of the grinding plate 13 matching that of the grinding tank 1. The grinding plate 13 is clamped by the fixing component 5. Diamond lubricating oil is added to the grinding tank 1, ensuring that the diamond lubricating oil covers the grinding plate 13. A grinding block is installed on the jaws 73 at the bottom of the clamping component 7, and the length of the output end of the downward drive 71 is adjusted so that the jaws 73 drive the grinding block into the diamond lubricating oil and abut against the grinding plate 13. The driving component 6 drives the clamping component 7 to reciprocate, simulating the friction state between the two components under actual working conditions. Friction occurs between the grinding block and the grinding plate 13, and the diamond lubricating oil provides lubrication. After the friction time required for wear detection is reached, the driving component 6 is turned off, and the grinding block and grinding plate 13 are disassembled. The wear and loss status and mass of the grinding block and grinding plate 13 are detected and recorded. Parameters such as surface roughness are used as reference data for evaluating the friction and wear performance of diamond lubricating oil. Simultaneously, sludge generated by friction is sampled and tested. The first piston 12 on the sampling hole 11 is opened, and the suction pump 82 is started, allowing the diamond lubricating oil in the grinding tank 1 to enter the sampling tube 81 through the sampling hole 11. The filter screen 811 in the sampling tube 81 filters and separates impurities such as sludge from the lubricating oil. Under the action of the suction pump 82, the filtered lubricating oil flows sequentially through the second connecting pipe 821 and the third connecting pipe 822, and is finally recovered into the oil storage tank 3. The sampling tube 81 is detachably connected to the sampling hole 11, and the first connecting pipe 812 and the second connecting pipe 821 are also detachably connected, facilitating the removal of the sampling tube 81 after sampling to collect the sludge sample for further testing and analysis. Based on the test data, the friction and wear performance of the diamond lubricating oil is analyzed and evaluated.
[0043] The above-described specific embodiments are merely preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A device for assisting in the testing of the reciprocating friction and wear performance of diamond lubricating oil, comprising a support (2), characterized in that: The bracket (2) is equipped with an oil storage tank (3) inside. A grinding groove (1) is installed on the top surface of the bracket (2). A sampling component (8) is connected between the grinding groove (1) and the oil storage tank (3). A fixing component (5) is also provided on the grinding groove (1). A grinding plate (13) is clamped between the fixing component (5) and the grinding groove (1). A driving component (6) is installed above the grinding groove (1). A clamping component (7) is driven and connected to the driving component (6). A grinding block is detachably installed at one end of the bottom of the clamping component (7).
2. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 1, characterized in that: The bottom of the grinding tank (1) is provided with at least two sampling holes (11) penetrating the grinding tank (1). The sampling assembly (8) includes at least two sampling tubes (81) communicating with the sampling holes (11) and a suction pump (82) fixedly installed at the bottom of the grinding tank (1). One end of the bottom of the sampling tube (81) is provided with a first connecting pipe (812). The suction pump (82) is provided with a second connecting pipe (821) communicating with the first connecting pipe (812). The bottom of the suction pump (82) is provided with a third connecting pipe (822) communicating with the oil storage tank (3).
3. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 2, characterized in that: The sampling tube (81) is detachably connected to the sampling hole (11), and the first connecting tube (812) and the second connecting tube (821) are detachably connected.
4. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 3, characterized in that: A filter screen (811) is installed in the sampling tube (81).
5. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 4, characterized in that: The sampling hole (11) is provided with a first piston (12).
6. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 1, characterized in that: The drive assembly (6) includes two sets of first reciprocating motion modules (61) arranged along the length direction of the grinding groove (1), a synchronization assembly (62) is provided between the two sets of first reciprocating motion modules (61), and a second reciprocating motion module (63) is slidably connected to the two sets of first reciprocating motion modules (61). The second reciprocating motion module (63) is arranged along the width direction of the grinding groove (1) and a clamping assembly (7) is slidably connected to the second reciprocating motion module (63).
7. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 6, characterized in that: The clamping assembly (7) includes a pressure driver (71) arranged perpendicular to the end face of the grinding groove (1). The output end of the pressure driver (71) is driven to connect to a base (72). A gripper (73) is installed on the base (72) and the gripper (73) is clamped to the grinding block.
8. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 1, characterized in that: The fixing component (5) includes a fixing plate (51), which is disposed above the grinding groove (1) and one end is fixedly connected to the side wall of the grinding groove (1). The fixing plate (51) is provided with a movable rod (52) that can slide through the fixing plate (51). One end of the movable rod (52) that passes through the bottom of the fixing plate (51) is connected to a pressure plate (54). A spring (53) is fitted on the movable rod (52). The spring (53) is disposed between the pressure plate (54) and the bottom surface of the fixing plate (51).
9. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 1, characterized in that: A communicating vessel (4) is also provided between the grinding tank (1) and the oil storage tank (3).
10. The device for assisting in the detection of reciprocating friction and wear properties of diamond lubricating oil according to claim 9, characterized in that: The grinding tank (1) is also provided with a drain port (14) that penetrates the grinding tank (1) on the end face. The communicating vessel (4) includes a communicating pipe (41) and a communicating valve (42). One end of the communicating pipe (41) is connected to the drain port (14), and the other end is equipped with a communicating valve (42). The other end of the communicating valve (42) is connected to the oil storage tank (3). A second piston (15) is provided on the drain port (14).