Inductance coil production equipment with double parallel stations

Abstract

The utility model relates to the technical field of inductance coil processing, and discloses inductance coil production equipment with double parallel stations, which comprises a frame body, a feeding frame is mounted at the bottom of the frame body, a base of the feeding frame is fixed on the frame body, a feeding motor is mounted on the base, a charging tray is mounted on an output shaft of the feeding motor, and the charging tray is fixed on the frame body. Four material placing frames are uniformly arranged on the material disc, a mounting frame is fixed on the frame body, two wire leading devices are arranged on one side, facing the feeding frame, of the mounting frame, two wire coils are mounted on the other side of the mounting frame, the two material placing frames on one side of the two wire leading devices are working material frames, and the two material placing frames on the other side of the two wire leading devices are working material frames. According to the device, the problem that feeding and discharging consume time is solved, clamping can be carried out while machining is carried out, feeding and discharging are carried out synchronously, and the machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of inductor coil processing technology, and more specifically, to inductor coil production equipment with dual parallel workstations. Background Technology

[0002] Inductors are components that convert electrical energy into magnetic energy and store it. They operate based on the principle of electromagnetic induction and consist of an iron core and a coil wound around it. Rapid coil winding is a crucial step in inductor manufacturing.

[0003] To improve winding efficiency, multi-station parallel winding equipment is commonly found on the market. However, the loading, unloading, and winding operations are performed in different sequences, resulting in a longer overall processing time and lower efficiency. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an inductor coil production equipment with dual parallel workstations that has higher processing efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A dual-station parallel inductor coil production equipment includes a frame, a feeding rack installed at the bottom of the frame, a base of the feeding rack fixed to the frame, a feeding motor installed on the base, a material tray installed on the output shaft of the feeding motor, four placement racks evenly arranged on the material tray, an mounting frame fixed on the frame, two wire guides arranged on the side of the mounting frame facing the feeding rack, two wire rolls installed on the other side of the mounting frame, and two placement racks on the side of the two wire guides serving as working material racks, with the two working material racks corresponding to the two wire guides.

[0007] The present invention is further configured such that: two winding drive components are installed on the base; the material tray is rotatably installed on the frame; the axis of the material tray is connected to the output shaft of the feeding motor; the material rack is rotatably installed on the material tray; the two winding drive components correspond to two working material racks; and the winding drive components can drive the corresponding working material racks to reciprocate.

[0008] The present invention is further configured such that: a boss is provided on the side of the material rack away from the material tray, the boss is a receiving platform, the receiving platform is used to place the workpiece, an end post is provided at the center of the receiving platform, the workpiece passes through the end post, and a clamping member is provided on the end post, the clamping member can fix the workpiece.

[0009] The present invention is further configured such that: the clamping component includes a bidirectional hydraulic rod, and grooves are provided on both sides of the end column, and pressure blocks are slidably connected in the grooves; the two pressure blocks are respectively connected to the two output ends of the bidirectional hydraulic rod, and the pressure blocks can abut against the inner ring of the workpiece.

[0010] The present invention is further configured such that: the winding drive component includes a hydraulic rod, a winding motor is mounted on the output shaft of the hydraulic rod, a connecting rod is fixed on the output shaft of the winding motor, a connecting groove is provided at the bottom of the material rack, the connecting rod can be slidably connected to the connecting groove, and the connecting rod can be engaged with the connecting groove.

[0011] The present invention is further configured such that: two slide bars are provided on the mounting bracket, and a slider is slidably connected to the slide bars, and the lead wire is installed on the slider.

[0012] The present invention is further configured such that: the wire guide includes an electric push rod, the output shaft of the electric push rod faces the side of the material rack, a wire threading head is fixed on the output shaft of the electric push rod, the wire threading head points to the working material rack, and the wire on the wire reel can pass through the wire threading head.

[0013] The advantages of this utility model are:

[0014] The system is equipped with a feeding rack, whose tray is driven to rotate by a feeding motor. Four placement racks are evenly arranged on the tray. When the tray rotates, two of the placement racks become working racks. A winding drive is located below the working racks. When the working racks rotate to their correct positions, a hydraulic rod pushes a connecting rod on the winding motor to connect with the connecting slot of the placement rack. At this time, the winding motor can drive the working racks to rotate back and forth, thereby cooperating with the wire guide to achieve winding. After the winding is completed, the hydraulic rod returns to its original position, and the feeding motor drives the tray to rotate. This enables finished product unloading and workpiece loading, saving processing time and improving overall efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of one embodiment of the present invention;

[0016] Figure 2 for Figure 1 The main view shown;

[0017] Figure 3 This is a schematic diagram of the feeding rack structure of this utility model;

[0018] Figure 4 For along Figure 3 The BB line cross-section shown;

[0019] Figure 5 for Figure 4 Enlarged view of section C shown;

[0020] Figure 6 for Figure 1 Enlarged view of part A shown;

[0021] In the diagram: 1. Frame; 2. Feeding rack; 21. Base; 22. Winding drive; 221. Hydraulic rod; 222. Winding motor; 223. Connecting rod; 23. Feeding motor; 24. Material tray; 25. Material placement rack; 251. Connecting groove; 252. Receiving platform; 253. End post; 26. Clamping component; 261. Bidirectional hydraulic rod; 262. Pressure block; 3. Mounting frame; 31. Sliding rod; 32. Sliding block; 4. Wire guide; 41. Electric actuator; 42. Wire threading end; 5. Wire coil. Detailed Implementation

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0024] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0025] Please see Figure 1-6 The present invention provides the following technical solution:

[0026] A dual-station parallel inductor coil production equipment includes a frame 1, a feeding rack 2 installed at the bottom of the frame 1, a base 21 of the feeding rack 2 fixed on the frame 1, a feeding motor 23 installed on the base 21, a material tray 24 installed on the output shaft of the feeding motor 23, four material racks 25 evenly arranged on the material tray 24, an mounting frame 3 fixed on the frame 1, two lead wires 4 arranged on the side of the mounting frame 3 facing the feeding rack 2, two wire rolls 5 installed on the other side of the mounting frame 3, and two material racks 25 on the side of the two lead wires 4 serving as working material racks, with the two working material racks corresponding to the two lead wires 4.

[0027] The worker places the workpiece to be processed on the placement rack 25. The feeding motor 23 drives the material tray 24 to rotate, rotating the placement rack 25 containing the workpiece to be processed to below the wire guide 4, which facilitates the winding operation. At the same time, the two placement racks 25 that rotate away from below the wire guide 4 drive the finished product after winding to be unloaded. It can clamp and load / unload at the same time as winding, reducing non-processing time and improving overall efficiency.

[0028] Two winding drive units 22 are installed on the base 21. The material tray 24 is rotatably installed on the frame 1. The axis of the material tray 24 is connected to the output shaft of the feeding motor 23. The material rack 25 is rotatably installed on the material tray 24. The two winding drive units 22 correspond to the two working material racks. The winding drive units 22 can drive the corresponding working material racks to reciprocate.

[0029] The material rack 25 has a boss on the side away from the material tray 24. The boss is a receiving platform 252, which is used to place the workpiece. An end post 253 is provided at the center of the receiving platform 252. The workpiece passes through the end post 253. A clamping member 26 is provided on the end post 253, which can fix the workpiece.

[0030] The clamping component 26 includes a bidirectional hydraulic rod 261, and grooves are provided on both sides of the end post 253. Pressure blocks 262 are slidably connected in the grooves. The two pressure blocks 262 are respectively connected to the two output ends of the bidirectional hydraulic rod 261. The pressure blocks 262 can abut against the inner ring of the workpiece, thereby clamping the workpiece and facilitating subsequent winding operations.

[0031] The winding drive component 22 includes a hydraulic rod 221. A winding motor 222 is mounted on the output shaft of the hydraulic rod 221. A connecting rod 223 is fixed on the output shaft of the winding motor 222. A connecting groove 251 is provided at the bottom of the material rack 25. The connecting rod 223 can be slidably connected to the connecting groove 251 and can be engaged with the connecting groove 251. When the material tray 24 rotates, the hydraulic rod 221 is in the initial state, and the connecting rod 223 is not in contact with the material rack 25. After the material tray 24 rotates to the position, the connecting rod 223 is pushed by the hydraulic rod 221 and extends into the connecting groove 251. At this time, the winding motor 222 can drive the material rack 25 to rotate synchronously.

[0032] The mounting frame 3 is provided with two slide rods 31, and a slider 32 is slidably connected to the slide rods 31. The wire guide 4 is installed on the slider 32. The wire guide 4 includes an electric push rod 41. The output shaft of the electric push rod 41 faces the material rack 25. A wire threading head 42 is fixed on the output shaft of the electric push rod 41. The wire threading head 42 points to the working material rack. The wire on the wire roll 5 can pass through the wire threading head 42 and be wound.

[0033] Specifically, a feeding rack 2 is provided, and the material tray 24 of the feeding rack 2 is driven to rotate by the feeding motor 23. Four material racks 25 are evenly arranged on the material tray 24. When the material tray 24 rotates, two of the material racks 25 are working material racks. A winding drive component 22 is provided below the working material rack. When the working material rack rotates to the correct position, the hydraulic rod 221 pushes the connecting rod 223 on the winding motor 222 to connect with the connecting groove 251 of the material rack 25. At this time, the winding motor 222 can drive the working material rack to rotate back and forth, thereby cooperating with the wire guide 4 to realize the winding. After the winding is completed, the hydraulic rod 221 returns to its original position, and the feeding motor 23 drives the material tray 24 to rotate, which can realize the unloading of finished products and the loading of parts to be processed, saving processing time and improving overall efficiency.

[0034] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0035] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0036] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar counterparts and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0037] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An inductor coil production equipment with dual parallel workstations, comprising a frame (1), characterized in that: A feeding rack (2) is installed at the bottom of the frame (1). The base (21) of the feeding rack (2) is fixed on the frame (1). A feeding motor (23) is installed on the base (21). A material tray (24) is installed on the output shaft of the feeding motor (23). Four material racks (25) are evenly arranged on the material tray (24). An installation frame (3) is fixed on the frame (1). Two wire guides (4) are arranged on the side of the installation frame (3) facing the feeding rack (2). Two wire rolls (5) are installed on the other side of the installation frame (3). The two material racks (25) on the side of the two wire guides (4) are working material racks. The two working material racks are arranged corresponding to the two wire guides (4).

2. The inductor coil production equipment with dual parallel workstations according to claim 1, characterized in that: Two winding drive units (22) are installed on the base (21). The material tray (24) is rotatably installed on the frame (1). The axis of the material tray (24) is connected to the output shaft of the feeding motor (23). The material rack (25) is rotatably installed on the material tray (24). The two winding drive units (22) correspond to the two working material racks. The winding drive units (22) can drive the corresponding working material racks to rotate back and forth.

3. The inductor coil production equipment with dual parallel workstations according to claim 2, characterized in that: The material rack (25) has a boss on the side away from the material tray (24). The boss is a receiving platform (252) for placing workpieces. An end post (253) is provided at the center of the receiving platform (252). The workpiece passes through the end post (253). A clamping member (26) is provided on the end post (253) to fix the workpiece.

4. The inductor coil production equipment with dual parallel workstations according to claim 3, characterized in that: The clamping component (26) includes a bidirectional hydraulic rod (261), and grooves are provided on both sides of the end post (253). A pressure block (262) is slidably connected in the groove. The two pressure blocks (262) are respectively connected to the two output ends of the bidirectional hydraulic rod (261). The pressure block (262) can abut against the inner ring of the workpiece.

5. The inductor coil production equipment with dual parallel workstations according to claim 4, characterized in that: The winding drive component (22) includes a hydraulic rod (221), a winding motor (222) is mounted on the output shaft of the hydraulic rod (221), a connecting rod (223) is fixed on the output shaft of the winding motor (222), a connecting groove (251) is provided at the bottom of the material rack (25), the connecting rod (223) can be slidably connected with the connecting groove (251), and the connecting rod (223) can be engaged with the connecting groove (251).

6. The inductor coil production equipment with dual parallel workstations according to claim 5, characterized in that: The mounting bracket (3) is provided with two slide rods (31), and a slider (32) is slidably connected to the slide rods (31). The lead wire (4) is installed on the slider (32).

7. The inductor coil production equipment with dual parallel workstations according to claim 6, characterized in that: The wire guide (4) includes an electric push rod (41), the output shaft of which faces the material rack (25), and a wire threading head (42) is fixed on the output shaft of the electric push rod (41). The wire threading head (42) points towards the working material rack, and the wire on the wire roll (5) can pass through the wire threading head (42).

Images