Pickling basket for automatic lead-acid battery production line

Abstract

The utility model discloses a pickling basket for an automatic lead-acid battery production line. The pickling basket is characterized by comprising a pickling basket body, a plurality of circular through holes which are uniformly distributed are formed in the plate walls at the two ends, and a plurality of circular through holes which are uniformly distributed are also formed in the bottom plate; a plurality of vertical clamping grooves which are uniformly distributed are formed in the inner sides of the two side plate walls; and a lifting handle is arranged in the middle of the upper port of each end plate. According to the pickling basket convenient to clamp and load for the automatic pickling production line of the battery polar plate, when the pickling basket is immersed into acid liquor, the acid liquor is uniformly immersed and distributed, the acid liquor can be quickly discharged when the pickling basket is lifted out, the polar plate is stably fixed in the conveying process, the conveying process is stable, the control precision of clamps is reduced, and the number requirement is low; and the number of clamps and the requirement for control precision can be greatly reduced, the equipment construction and operation cost is effectively reduced, and application and popularization value is achieved.

Description

Technical Field

[0001] This utility model relates to the field of battery production technology, and in particular to an acid soaking basket for use in an automated production line for lead-acid batteries. Background Technology

[0002] In the production of lead-acid batteries, the concentration gradient distribution of sulfuric acid solution during the acid immersion process is difficult to control precisely. This may lead to inconsistent curing reactions of lead paste in different areas of the electrode plate, affecting the porosity and uniformity of the active material structure of the electrode plate. Therefore, a stable and fixed acid immersion tank is required in the acid immersion station for battery electrode plates. In order to ensure output, the acid immersion tank in the acid immersion station occupies a large amount of production plant space and generates a large amount of waste acid. In addition, workers need to periodically operate to remove the battery electrode plates that have completed acid immersion from the acid immersion tank. This results in low production efficiency, harsh working environment for workers, high site costs and waste liquid treatment costs, and strict control of the concentration consistency in different acid immersion tanks.

[0003] Currently, a more advanced production method is to use automated production lines with acid immersion tanks. This eliminates the need for workers to directly enter the acid immersion station. Instead, it uses an automatic conveyor clamp combined with the acid immersion tank to immerse each batch of plates into the tank and then automatically remove them at set intervals. This eliminates the need for large acid immersion tanks and makes acid concentration adjustment and waste discharge management more efficient. However, since each batch of plates to be acid-immersed has a certain number of plates, the automatic conveyor clamps used in existing automated production lines can only lift them one by one. During the lifting and conveying process, individual plates are prone to shaking, resulting in uncontrollable entry positions and affecting the quality of the acid immersion. The high requirements for clamping accuracy and the number of clamps lead to complex operation, high equipment costs, and hinder widespread application. Summary of the Invention

[0004] This utility model addresses the problems mentioned in the background art by providing an acid-soaking basket for an automated production line of lead-acid batteries. During the conveying process, the electrode plates are firmly fixed, the conveying process is stable, the control precision and quantity requirements of the fixtures are reduced, and the equipment cost is low.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An acid-soaking basket for an automated production line of lead-acid batteries, characterized in that it includes an acid-soaking basket body, wherein the acid-soaking basket body is a rectangular plastic box with an opening at the top.

[0007] The pickling basket body has several evenly distributed circular through holes on the end plates of both ends along its length, and the bottom plate of the pickling basket body also has several evenly distributed circular through holes, so that when the pickling basket is placed in the pickling tank, the acid in the tank can flow evenly into the pickling basket.

[0008] The inner side of the two side plates of the acid-soaking basket body in the width direction is provided with several evenly distributed vertical slots, which are used to install each electrode plate to be acid-soaked into the slots and fix it to prevent adjacent electrode plates from sticking together and shaking too much.

[0009] To facilitate clamping by the conveying clamping device, a handle is provided at the center of the port on each of the two end plates along the length of the pickling basket body.

[0010] A further solution is that the diameter of the circular through holes on the two end plates and the bottom plate of the pickling basket body is 15mm-25mm, so that when immersed in the pickling tank, the acid in the pickling tank can flow into the pickling basket body at a suitable speed.

[0011] A further solution is to ensure that the acid in the pickling basket can flow out quickly when it is removed from the pickling tank, and to provide several evenly distributed rectangular through holes at the bottom of each slot along the slot direction.

[0012] The beneficial effects of this utility model are: it provides an acid-soaking basket for easy clamping and loading in an automatic acid-soaking production line for battery plates, which can ensure uniform acid distribution during immersion and rapid acid discharge upon removal. The plates are firmly fixed during transport, and the transport process is stable. It reduces the control precision and quantity requirements of the clamps, significantly reduces the number of clamps and control precision requirements, effectively reduces equipment construction and operation costs, and has promotional application value. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model. Detailed Implementation

[0014] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Example

[0015] As shown in the figure, an acid immersion basket for an automated production line of lead-acid batteries includes an acid immersion basket body, which is a rectangular plastic box with an opening at the top.

[0016] The walls of the two end plates 1 along the length of the pickling basket body are provided with several evenly distributed circular through holes, and the bottom plate 2 of the pickling basket body is also provided with several evenly distributed circular through holes, so that when the pickling basket is placed in the pickling tank, the acid in the tank can flow evenly into the pickling basket.

[0017] The inner side of the two side plates 3 in the width direction of the acid immersion basket body is provided with several evenly distributed vertical slots 4, which are used to install each electrode plate to be acid immersed into the slots and fix it to prevent adjacent electrode plates from sticking together and shaking too much.

[0018] To facilitate clamping by the conveying clamping device, a handle 5 is provided at the center of the upper port of each of the two end plates 1 along the length direction of the pickling basket body.

[0019] The diameter of the circular through holes on the two end plates 1 and the bottom plate 2 of the pickling basket body is 15mm-25mm, which allows the acid in the pickling tank to flow into the pickling basket body at a suitable speed when it is immersed in the pickling tank.

[0020] In order to allow the acid in the pickling basket to flow out quickly when it is removed from the pickling tank, each slot 4 is provided with several evenly distributed rectangular through holes at the bottom along the slot direction.

Claims

1. An acid-immersing basket for use in an automated production line for lead-acid batteries, characterized in that... Includes an acid pickling basket body, which is a rectangular plastic box with an opening at the top; The pickling basket body has several evenly distributed circular through holes on the end plates of both ends along its length, and the bottom plate of the pickling basket body also has several evenly distributed circular through holes. The inner side of the two side plates of the pickling basket body in the width direction is provided with several evenly distributed vertical slots. Each of the two end plates along the length of the pickling basket body is provided with a handle at the center of its port.

2. The acid-immersing basket for an automated production line of lead-acid batteries as described in claim 1, characterized in that... The diameter of the circular through holes on the end plates and bottom plate of the pickling basket body is 15mm-25mm.

3. The acid-immersing basket for an automated production line of lead-acid batteries as described in claim 1 or 2, characterized in that... Each of the aforementioned card slots also has several evenly distributed rectangular through holes at the bottom along the card slot direction.

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