Connector terminal and connector
By stamping and rolling the terminal substrate into a cylindrical structure, the problem of high machining cost of cylindrical terminals is solved, achieving a processing method with higher precision and lower cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN MCE MACHINES
- Filing Date
- 2025-04-28
- Publication Date
- 2026-05-12
AI Technical Summary
现有筒状端子的机加工成型成本较高,尤其在大电流、大线径线束应用中,例如新能源汽车充电枪头和充电座。
采用片状结构的端子基体通过冲压卷圆形成筒状结构,结合导电部和插接部的设计,实现冲压式加工。
This reduces terminal processing costs while improving processing accuracy.
Smart Images

Figure CN224232963U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connectors, and in particular to a connector terminal and a connector. Background Technology
[0002] Connectors, also known domestically as plugs, sockets, and connectors, generally refer to electrical connectors, which are devices that connect two active devices to transmit current or signals. Connectors are a component that electronic engineers frequently encounter. Their function is very simple: to bridge gaps in a circuit or between isolated circuits, allowing current to flow and enabling the circuit to perform its intended function.
[0003] In the field of electrical connections, many electrical circuits require terminal connections. Currently, most connections are achieved by interlocking plug-in terminals and cylindrical terminals, especially in high-current, large-diameter wire harnesses. For example, in the rapidly developing new energy vehicles, the charging guns and charging sockets for charging batteries use an interlocking structure of plug-in and cylindrical terminals. However, most existing cylindrical terminals are formed by machining copper alloys, which is costly. Therefore, a new technology is needed to solve these problems. Utility Model Content
[0004] In view of this, the present invention addresses the deficiencies of the existing technology, and its main purpose is to provide a connector terminal and connector, which solves the problem of high machining and forming costs of existing terminals.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A connector terminal includes a cylindrical terminal body; the terminal body is formed into a cylindrical structure by stamping, rolling and butt-joining a sheet-like terminal substrate; a conductive portion and a plug-in portion are respectively connected to both ends of the terminal body in the axial direction; the conductive portion includes a transverse portion and a vertical portion; the transverse portion extends along the axial direction of the terminal body; one end of the transverse portion is connected to the terminal body; and the vertical portion is connected to the other end of the transverse portion and extends inward.
[0007] As a preferred embodiment, one end of the horizontal portion is integrally connected to the terminal body, and the vertical portion is integrally folded inward from the other end of the horizontal portion, with the vertical portion being perpendicular to the axis of the terminal body.
[0008] As a preferred embodiment, the vertical portion includes a connecting plate portion and a columnar portion. The connecting plate portion extends integrally inward from the other end of the horizontal portion. The columnar portion is integrally connected to the end of the connecting plate portion away from the horizontal portion. The columnar portion is formed into a columnar structure by stamping, rolling, and butt jointing. Both the connecting plate portion and the columnar portion are perpendicular to the axis of the terminal body.
[0009] As a preferred embodiment, the two opposite sides of the terminal body near the lateral end are integrally folded outward to form limiting protrusions.
[0010] As a preferred embodiment, the two opposite sides of the outer peripheral sidewall of the terminal body near the transverse portion are integrally provided with protrusions.
[0011] As a preferred embodiment, one end of the horizontal portion is integrally connected to the terminal body, and the vertical portion is welded to the other end of the horizontal portion and extends inward, with the vertical portion being perpendicular to the axis of the terminal body.
[0012] As a preferred embodiment, a welding part is provided at the other end of the horizontal part, and the vertical part is a copper pillar, one end of which is welded to the welding part.
[0013] As a preferred embodiment, the welding part has a welding hole, and one end of the copper pillar is welded into the welding hole.
[0014] As a preferred embodiment, the plug-in portion includes a plurality of elastic arms, each elastic arm extending along the axial direction of the terminal body, one end of each elastic arm being integrally connected to the end of the terminal body away from the conductive part, and the other end of each elastic arm being a contact end. The plurality of elastic arms are arranged circumferentially and evenly at intervals around the axis of the terminal body, and the plurality of elastic arms form a plug-in cavity.
[0015] A connector comprising the connector terminals described above.
[0016] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution, it mainly forms a cylindrical structure by stamping, rolling and connecting the terminal body through the sheet-like terminal base. In this way, it realizes the stamping processing of the terminal, which is more precise and less expensive than the existing machining methods.
[0017] To more clearly illustrate the structural features, technical means, and specific objectives and functions of this utility model, the following detailed description is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0018] Figure 1 This is a three-dimensional schematic diagram of the assembly structure of the connector provided in Embodiment 1 of this utility model;
[0019] Figure 2 This is a three-dimensional schematic diagram of the connector assembly structure from another angle according to Embodiment 1 of this utility model;
[0020] Figure 3 This is an exploded view of the connector provided in Embodiment 1 of this utility model;
[0021] Figure 4 This is another exploded view of the connector provided in Embodiment 1 of this utility model;
[0022] Figure 5 This is an exploded view of the female connector provided in Embodiment 1 of this utility model;
[0023] Figure 6 This is another exploded view of the female connector provided in Embodiment 1 of this utility model;
[0024] Figure 7 This is another exploded view of the female connector provided in Embodiment 1 of this utility model;
[0025] Figure 8 This is a further exploded view of the female connector provided in Embodiment 1 of this utility model;
[0026] Figure 9 This is a three-dimensional schematic diagram of the connector terminal provided in Embodiment 1 of this utility model;
[0027] Figure 10 This is a three-dimensional schematic diagram of the connector terminal provided in Embodiment 1 of this utility model from another angle;
[0028] Figure 11 This is another perspective view of the connector terminal provided in Embodiment 1 of this utility model;
[0029] Figure 12 This is a three-dimensional schematic diagram of the rear plug provided in Embodiment 1 of this utility model;
[0030] Figure 13 This is a three-dimensional schematic diagram of the rear plug provided in Embodiment 1 of this utility model from another angle;
[0031] Figure 14 This is a three-dimensional schematic diagram of the connector terminal provided in Embodiment 2 of this utility model;
[0032] Figure 15 This is a three-dimensional schematic diagram of the connector terminal provided in Embodiment 2 of this utility model from another angle;
[0033] Figure 16 This is an exploded view of the connector terminal provided in Embodiment 2 of this utility model;
[0034] Figure 17 This is another exploded view of the connector terminal provided in Embodiment 2 of this utility model.
[0035] Explanation of reference numerals in the attached diagram:
[0036] 10. Male connector 11. Insertion cavity
[0037] 12. Male terminal; 20. Female connector
[0038] 30, base 40, rear plug
[0039] 41. Positioning hole 50. Adhesive core
[0040] 51. Terminal hole; 60. Connector terminal
[0041] 61. Terminal body 611, limiting protrusion
[0042] 612, Protrusion 62, Conductive part
[0043] 621, Horizontal section 6211, Welded section
[0044] 6212, Welding hole 622, Vertical part
[0045] 6221. Connecting plate portion; 6222. Columnar portion
[0046] 63. Connector 631. Flexible arm
[0047] 64. Insertion cavity 65. Limiting wall
[0048] 70. Molding section. Detailed Implementation
[0049] Please refer to Figures 1 to 17 As shown, it illustrates the specific structures of two embodiments of this utility model, wherein, Figures 1 to 13 The specific structure of Embodiment 1 is shown. Figures 14 to 17 The specific structure of Embodiment 2 is shown.
[0050] like Figures 1 to 13 As shown in Embodiment 1, a connector includes a male connector 10 and a female connector 20 that are plugged into each other. The male connector 10 has a insertion cavity 11 and a plurality of male terminals 12 with one end extending into the insertion cavity 11. The plurality of male terminals 12 are arranged in a matrix. The female connector 20 includes a base 30, a back plug 40, a core 50, a plurality of connector terminals 60, and a molding part 70.
[0051] like Figures 1 to 13As shown in Embodiment 1, the core 50 has a plurality of terminal holes 51 arranged in a matrix; a plurality of connector terminals 60 are respectively inserted into the plurality of terminal holes 51, and the insertion portion 63 of the connector terminal 60 extends out of one end of the core 50, and the conductive portion 62 of the connector terminal 60 extends out of the other end of the core 50; the rear plug 40 has a plurality of positioning holes 41 arranged in a matrix; the vertical portion 622 of the conductive portion 62 of the connector terminal 60 is respectively inserted into the corresponding positioning hole 41 and extends out of the lower end of the rear plug 40; the core 50 and the connector terminals 60 are inserted into the base 30 from back to front as a whole. The insertion portion 63 of the connector terminal 60 extends into the receiving hole of the base 30. The rear plug 40 is inserted from bottom to top onto the vertical portion 622 of the conductive portion 62 of the connector terminal 60. One end of the vertical portion 622 of the conductive portion 62 of the connector terminal 60 extends out of the lower end of the base 30. The molding portion 70 is formed between the connector terminal 60, the rear plug 40, and the base 30 by molding. The front end of the base 30 is inserted into the insertion cavity 11. One end of the male terminal 12 is inserted into the insertion cavity 64 of the insertion portion 63 of the connector terminal 60.
[0052] like Figures 9 to 11 As shown in Embodiment 1, the connector terminal 60 includes a cylindrical terminal body 61. The terminal body 61 is formed into a cylindrical structure by stamping, rolling and joining a sheet-like terminal substrate. This enables the terminal to be stamped, which is more precise and less expensive than existing machining methods.
[0053] like Figures 9 to 11 As shown in Embodiment 1, the conductive part 62 and the plug-in part 63 are respectively connected to both ends of the terminal body 61 in the axial direction. The conductive part 62 includes a horizontal part 621 and a vertical part 622. The horizontal part 621 extends along the axial direction of the terminal body 61. One end of the horizontal part 621 is connected to the terminal body 61, and the vertical part 622 is connected to the other end of the horizontal part 621 and extends inward.
[0054] like Figures 9 to 11As shown in Embodiment 1, one end of the horizontal portion 621 is integrally connected to the terminal body 61, and the vertical portion 622 is integrally folded inward from the other end of the horizontal portion 621. The vertical portion 622 is perpendicular to the axis of the terminal body 61. Specifically, the vertical portion 622 includes a connecting plate portion 6221 and a columnar portion 6222. The connecting plate portion 6221 is integrally folded inward from the other end of the horizontal portion 621. The columnar portion 6222 is integrally connected to the end of the connecting plate portion 6221 away from the horizontal portion 621. The columnar portion 6222 is formed into a columnar structure by stamping, rolling, and butt jointing. Both the connecting plate portion 6221 and the columnar portion 6222 are perpendicular to the axis of the terminal body 61. One end of the columnar portion 6222 passes through the positioning hole 41 and extends out of the lower end of the base 30.
[0055] like Figures 9 to 11 As shown in Embodiment 1, the two opposite sides of the terminal body 61 near the transverse portion 621 are integrally folded outward to form limiting protrusions 611. The limiting protrusions 611 are restricted by the rear sidewall of the core 50 to limit the depth of the connector terminal 60 inserted into the core 50, so as to avoid the phenomenon of excessive insertion.
[0056] like Figures 9 to 11 As shown in Embodiment 1, on the outer peripheral sidewall of the terminal body 61 near the transverse portion 621, two pairs of protrusions 612 are integrally formed outward on each side, so that the connector terminal 60 and the terminal hole 51 of the core 50 fit more tightly and securely.
[0057] like Figures 9 to 11 As shown in Embodiment 1, the plug-in portion 63 includes a plurality of elastic arms 631, each elastic arm 631 extending along the axial direction of the terminal body 61, one end of each elastic arm 631 being integrally connected to the end of the terminal body 61 away from the conductive portion 62, and the other end of each elastic arm 631 being a contact end. The plurality of elastic arms 631 are arranged at uniform intervals around the axis of the terminal body 61 in the circumferential direction, and the plurality of elastic arms 631 together form the plug-in cavity 64.
[0058] like Figures 14 to 17The diagram shows the specific structure of the connector terminal 60 provided in Embodiment 2. The basic structure of the connector terminal 60 in Embodiment 2 is the same as that in Embodiment 1, except that: in Embodiment 2, one end of the horizontal portion 621 is integrally connected to the terminal body 61, and the vertical portion 622 is welded to the other end of the horizontal portion 621 and extends inward. The vertical portion 622 is perpendicular to the axis of the terminal body 61. A welding portion 6211 is provided at the other end of the horizontal portion 621, and the vertical portion 622 is a copper pillar. One end of the copper pillar is welded to the welding portion 6211, and the welding portion 6211 has a welding hole 6212. One end of the copper pillar is welded into the welding hole 6212. Thus, during manufacturing, it can be stamped and formed first. The connector terminal body with the horizontal portion 621 is produced, and then the copper wire is cut to obtain a copper pillar of the required length. Then, one end of the copper pillar is welded into the welding hole 6212. This allows for flexible selection according to the actual required length of the vertical portion 622, which is more conducive to meeting processing requirements. In the second embodiment, the limiting protrusion 611 and the protrusion 612 are not provided. Instead, limiting walls 65 are integrally extended outward and backward on both sides of the end of the terminal body 61 near the horizontal portion 621. The limiting walls 65 are integrally connected to the horizontal portion 621. In addition, when using the connector terminal 60 provided in the second embodiment, the base 30, rear plug 40, core 50, molding portion 70, etc. of the female connector 20 are all adjusted accordingly.
[0059] In summary, the key design feature of this utility model is that it forms a cylindrical structure by stamping and rolling the terminal body through a sheet-like terminal substrate. This enables the terminal to be processed by stamping, which is more precise and less expensive than existing machining methods.
[0060] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A connector terminal, comprising a cylindrical terminal body; characterized in that: The terminal body is formed into a cylindrical structure by stamping, rolling and joining a sheet-like terminal base. The two ends of the terminal body in the axial direction are respectively connected to a conductive part and a plug-in part. The conductive part includes a horizontal part and a vertical part. The horizontal part extends along the axial direction of the terminal body. One end of the horizontal part is connected to the terminal body, and the vertical part is connected to the other end of the horizontal part and extends inward.
2. A connector terminal according to claim 1, characterized in that: One end of the horizontal portion is integrally connected to the terminal body, and the vertical portion is integrally folded inward from the other end of the horizontal portion, with the vertical portion perpendicular to the axis of the terminal body.
3. A connector terminal according to claim 2, characterized in that: The vertical part includes a connecting plate part and a columnar part. The connecting plate part extends inwardly from the other end of the horizontal part. The columnar part is integrally connected to the end of the connecting plate part away from the horizontal part. The columnar part is formed into a columnar structure by stamping, rolling and joining. Both the connecting plate part and the columnar part are perpendicular to the axis of the terminal body.
4. A connector terminal according to claim 2, characterized in that: The two opposite sides of the terminal body near the lateral end are integrally folded outward to form a limiting protrusion.
5. A connector terminal according to claim 2, characterized in that: The terminal body has protrusions integrally formed on two opposite sides of the outer peripheral sidewall near the transverse portion.
6. A connector terminal according to claim 1, characterized in that: One end of the horizontal portion is integrally connected to the terminal body, and the vertical portion is welded to the other end of the horizontal portion and extends inward. The vertical portion is perpendicular to the axis of the terminal body.
7. A connector terminal according to claim 6, characterized in that: The other end of the horizontal part is provided with a welding part, and the vertical part is a copper pillar, one end of which is welded to the welding part.
8. A connector terminal according to claim 7, characterized in that: The welding part has a welding hole, and one end of the copper pillar is welded into the welding hole.
9. A connector terminal according to claim 1, characterized in that: The insertion part includes several elastic arms, each elastic arm extending along the axial direction of the terminal body. One end of each elastic arm is integrally connected to the end of the terminal body away from the conductive part, and the other end of each elastic arm is a contact end. The several elastic arms are arranged circumferentially and evenly at intervals around the axis of the terminal body, and the several elastic arms form an insertion cavity.
10. A connector, characterized in that: Includes the connector terminals as described in any one of claims 1 to 9.